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SINGLE PACKAGE 
AIR CONDITIONER / GAS HEAT
16 SEER – R-410A – 1 PHASE
2 THRU 5 NOMINAL TONS - 208/230V
50 - 125 MBH HEAT INPUT

MODELS: PCG6*24 THRU 60

Due to continuous product improvement, specifications 
are subject to change without notice.

Visit us on the web at 

www.upgnet.com

Additional rating information can be found at:

www.ahridirectory.org

WARRANTY SUMMARY*

Extended 10-Years limited parts and compressor warranty
Lifetime gas heat exchanger warranty with registration.

* Extended warranty requires online registration within 90 days of purchase for
replacement or closing for new home purchase. See limited warranty certificate
in User’s Information Manual for details.

®

 

TECHNICAL
GUIDE 

TECHNICAL
GUIDE 

5219967-UTG-A-0716

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

DESCRIPTION

These packaged cooling/heating air conditioners are designed
for outdoor installation. Only utility and duct connections are
required at the point of installation.

FEATURES

Operating Efficiency 

- All PCG6 model gas units provide a

minimum AFUE of 81.0% in heating and 16.0 SEER, 12.0
EER rating for cooling operation. All models meet California
Low-Nox requirements of 40 ng/joule emission level for Air
Quality Management Districts.

On Site Flexibility -

 All model sizes use a compact design

cabinet in one of two footprints. This provides installer flexi-
bility for placing the proper capacity unit on curbs or pads
with the smallest footprint after the internal load has been
determined. Field convertible duct connections from side
flow to downflow allows the installer to have greater flexibility
with less inventory.

Lower Installation Cost -

 Installation time and costs are

reduced by easy power and control wiring connections. The
small base dimension means less space is required on the
ground or roof. All units are completely wired, charged with
R-410A and tested prior to shipment. Test stations using a
state-of-the-art computerized process system are used to
ensure product quality. Refrigerant charge and component
part numbers are verified via computers during assembly.
Vital run test statistics such as system pressure, motor cur-
rents, air velocity and temperature, unit vibration, and gas
system safeties are monitored and recorded by the system to
ensure unit performance. Equal size side supply and return
duct connections allow easy connection of ducts to match
low crawl spaces without transition pieces.

Utility Connections Made Easy -

 Gas and electric utility

access provided through the bottom or the side of the unit.
Utility connections can be made quickly and with a minimum
amount of field labor. A field supplied and field installed elec-
trical disconnect switch must be installed.

Convertible Airflow Design -

 The bottom duct openings are

covered when they leave the factory, ready to be used for a
side supply/side return application. If a bottom supply/bottom
return application is desired, simply remove the two panels
from the bottom of the unit and place them in the side supply/
side return duct openings. No panel cutting is required and
no accessory panel is necessary. Convertible airflow design
allows maximum field flexibility and minimum inventory.

Condensate Pan -

 A corrosion-resistant, long-lasting, water-

tight pan is positioned below the evaporator coil to collect
and drain all condensate, preventing build-up of stagnant
condensate. The condensate pan conforms to ASHRAE 62-
89 standards (Ventilation for Acceptable Indoor Air Quality).

Condensate Drain -

 The 3/4 inch NPT female connection is

rigidly mounted to assure proper fit and leak tight seal.

Durable Finish -

 The cabinet is made of G90 galvanized

steel with a powder paint coating for appearance and protec-
tion. The pre-treated galvanized steel provides a better paint-
to-steel bond, which resists corrosion and rust creep. Powder
paint finish ensure less fading when exposed to sunlight, and
provides superior corrosion resistance (1000 hour salt spray
tested).

Continued on next page.

Summary of Contents for PCG6 24 Series

Page 1: ...t Test stations using a state of the art computerized process system are used to ensure product quality Refrigerant charge and component part numbers are verified via computers during assembly Vital run test statistics such as system pressure motor cur rents air velocity and temperature unit vibration and gas system safeties are monitored and recorded by the system to ensure unit performance Equal...

Page 2: ...re mounted to allow the separate access panel to be removed for trouble shooting and maintenance without affecting the normal system operating pressures All wiring internal to the unit is color number coded Protected Compressor The compressor is internally pro tected against high pressure and temperature This is accomplished by the simultaneous operation of high pres sure relief valve and a temper...

Page 3: ...000 BTU etc 9 Revision Level A original release B second release Examples PCG4B421002X1A is a packaged A C with gas heat 14 SEER 3 1 2 ton large cabinet single stage heat 100 000 BTU gas heat 230 volt single phase low NOx model first generation first release COMPONENT LOCATION FAN MOTOR OUTDOOR FAN COIL GUARD PANEL OUTDOOR COIL Behind Panel CONTROL BOARD TRANSFORMER HIGH VOLTAGE CONTACTOR PRESSURE...

Page 4: ...pable of providing 0 through 50 of outdoor air field supplied Closes on power loss includes hood and screen assembly Rectangle to Round Horizontal Adapter S1 1AK0110 S1 1AK0111 Kit includes one supply and one return air rectangle to round duct adapter Adapters are preformed and designed to fit over current horizontal duct openings on the base unit Transition is from rectangle to 12 round for the 1...

Page 5: ...gn Fan wheel shall be double inlet type with forward curved blades dynamically balanced to operate smoothly throughout the entire range of operation Airflow design shall be constant air volume Bearings shall be sealed and permanently lubricated for longer life and no maintenance Fan assembly shall be a slide out design for easy removal and cleaning Indoor blower motors shall be equipped with a sta...

Page 6: ... inches Length 51 1 4 51 1 4 51 1 4 51 1 4 51 1 4 51 1 4 Width 35 3 4 35 3 4 45 3 4 45 3 4 45 3 4 45 3 4 Height 47 47 49 49 53 55 Compressor Type Scroll Scroll Scroll Scroll Scroll Scroll Condenser Coil Data Face area Sq Ft 15 1 15 1 19 5 19 5 23 8 25 9 Rows 1 2 2 2 2 2 Fins per inch 22 22 22 22 22 22 Tube diameter 3 8 3 8 3 8 3 8 3 8 3 8 Circuitry Type Interlaced Interlaced Interlaced Interlaced ...

Page 7: ...4 9 4 10 2 6 9 12 1 11 3 10 7 12 1 8 1 K W 1 59 1 58 1 58 1 55 1 56 1 54 1 53 1 54 1 52 1 53 1 49 1 48 1 50 1 48 1 50 COOLING PERFORMANCE DATA 2 TON HIGH SPEED PACKAGED UNIT MODEL NO PCG6A24 CONDENSER ENTERING AIR TEMPERATURE ID CFM 600 800 1000 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 26 0 28 6 28 4 30 0 31 7 28 0 29 9 29 7 31 2...

Page 8: ... 4 11 2 10 9 11 5 8 7 10 5 11 5 11 7 12 9 9 9 K W 2 71 2 71 2 70 2 69 2 71 2 69 2 69 2 69 2 67 2 70 2 66 2 66 2 67 2 66 2 70 COOLING PERFORMANCE DATA 2 5 TON HIGH SPEED PACKAGED UNIT MODEL NO PCG6A30 CONDENSER ENTERING AIR TEMPERATURE ID CFM 750 950 1150 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 31 5 35 1 34 4 39 1 42 4 34 1 37 4 ...

Page 9: ... 2 22 8 19 4 21 0 13 9 23 6 24 5 22 4 23 4 14 7 K W 5 60 5 58 5 55 5 54 5 46 5 52 5 53 5 53 5 49 5 42 5 44 5 48 5 51 5 44 5 38 COOLING PERFORMANCE DATA 3 TON HIGH SPEED PACKAGED UNIT MODEL NO PCG6B36 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1000 1200 1400 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 45 0 53 3 52 6 55 8 57 3 47 0 52 ...

Page 10: ...7 14 6 17 3 18 5 11 7 15 6 15 6 19 3 20 8 13 1 K W 2 45 2 45 2 42 2 44 2 42 2 46 2 46 2 44 2 45 2 43 2 47 2 47 2 46 2 45 2 44 COOLING PERFORMANCE DATA HIGH 3 5 TON HIGH SPEED PACKAGED UNIT MODEL NO PCG6B42 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1120 1320 1520 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 43 6 47 7 30 8 50 0 55 0 45...

Page 11: ...4 17 5 12 5 20 4 11 4 17 9 17 6 11 8 22 3 12 1 K W 3 98 4 10 3 98 3 91 3 89 3 99 4 05 4 00 3 92 3 93 4 00 4 01 4 02 3 93 3 97 COOLING PERFORMANCE DATA HIGH 4 TON HIGH SPEED PACKAGED UNIT MODEL NO PCG6B48 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1400 1600 1800 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 46 5 54 3 55 5 56 6 59 6 47 9...

Page 12: ... 24 3 27 5 24 6 25 9 18 4 25 1 26 7 25 2 27 5 19 6 K W 4 57 4 38 4 39 4 35 4 32 4 58 4 47 4 49 4 46 4 43 4 58 4 57 4 59 4 56 4 54 COOLING PERFORMANCE DATA 5 TON HIGH SPEED PACKAGED UNIT MODEL NO PCG6B60 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1600 1800 2000 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 59 2 68 9 66 5 71 8 77 1 61 3 ...

Page 13: ...f covering materials only if factory base rails are left in place as shipped 1 INDOOR BLOWER SPECIFICATIONS Model Motor HP RPM EFF SF Frame 24050 30050 1 3 Variable 0 8 1 0 48 24075 30075 36065 1 2 Variable 0 8 1 0 48 36100 42065 42100 48065 48100 48125 3 4 Variable 0 8 1 0 48 60065 60100 60125 1 Variable 0 8 1 0 48 SOUND PERFORMANCE Model Tons Sound Rating1 dB A 1 Rated in accordance with AHRI St...

Page 14: ...152 9 42 0 1 7 7 0 42 3 60 1 Minimum Circuit Ampacity 2 Maximum Over Current Protection per standard UL 1995 3 Fuse or HACR circuit breaker size installed at factory or field installed WEIGHTS DIMENSIONS Model Weight lbs Center of Gravity 4 Point Load Location lbs Shipping Operating X Y A B C D 24050 372 367 28 15 120 95 81 71 24075 382 377 28 15 124 96 81 76 30050 417 412 28 15 139 99 90 84 30075...

Page 15: ...1 B 927 867 813 761 717 667 612 561 524 487 C 870 761 699 649 605 539 484 449 422 370 D 799 623 552 475 436 387 338 294 237 192 Low Cool A 902 822 764 713 669 612 557 513 480 437 B 855 734 669 615 572 509 454 418 385 334 C 827 678 611 545 504 448 396 356 311 263 D 675 546 466 404 347 277 205 160 126 80 High Heat A 1184 1161 1124 1084 1041 994 954 913 872 822 B 1076 1047 1011 967 912 875 833 790 73...

Page 16: ...02 709 646 582 528 467 402 C 882 805 741 625 556 501 415 359 297 228 D 805 718 642 523 436 376 294 247 193 118 High Heat A 1126 1067 1006 945 860 777 718 664 608 551 B 1015 952 884 802 709 646 582 528 467 402 C 955 886 821 721 642 584 508 453 391 324 D 910 836 774 661 592 537 453 396 333 265 Low Heat A 970 902 837 742 659 599 527 472 410 343 B 818 732 659 540 456 397 314 265 211 136 C 766 674 593 ...

Page 17: ...8 907 839 785 733 663 598 C 1025 966 892 823 756 684 625 575 494 427 D 964 900 816 742 672 596 534 485 398 329 High Heat A 1704 1667 1645 1612 1572 1520 1477 1419 1384 1327 B 1506 1468 1441 1404 1358 1302 1259 1203 1159 1101 C 1322 1278 1238 1191 1138 1077 1030 975 920 859 D 1251 1205 1157 1107 1051 987 938 884 824 761 Low Heat A 1392 1352 1318 1276 1226 1168 1123 1067 1017 957 B 1251 1205 1157 11...

Page 18: ...374 1333 1298 1255 1204 1145 1100 1044 993 933 C 1322 1278 1238 1191 1138 1077 1030 975 920 859 D 1286 1241 1197 1149 1095 1032 984 930 872 810 High Heat A 2114 2046 1974 1914 1874 1815 1745 1696 1645 1582 B 1982 1930 1887 1844 1806 1752 1697 1643 1604 1545 C 1785 1746 1720 1687 1647 1596 1551 1494 1459 1402 D 1614 1578 1554 1520 1477 1424 1382 1324 1286 1228 Low Heat A 2114 2046 1974 1914 1874 18...

Page 19: ...155 1100 1044 992 938 D 1323 1270 1213 1156 1104 1052 993 933 880 821 Low Heat A 1594 1553 1507 1462 1415 1369 1321 1274 1223 1178 B 1323 1270 1213 1156 1104 1052 993 933 880 821 C 1181 1118 1049 980 913 857 795 743 696 640 D 1025 950 868 788 713 654 591 505 458 415 60125 Continuous Fan A 2077 2043 2006 1961 1922 1880 1836 1789 1744 1696 B 1879 1843 1807 1763 1723 1679 1635 1590 1536 1493 C 1683 1...

Page 20: ... 02 0 01 0 06 900 0 03 0 01 0 08 1000 0 04 0 01 0 10 1100 0 05 0 01 0 13 1200 0 06 0 02 0 16 1300 0 07 0 03 0 17 1400 0 08 0 04 0 18 042 3 5 1100 0 02 0 02 0 04 1200 0 03 0 02 0 04 1300 0 04 0 02 0 05 1400 0 05 0 03 0 05 1500 0 06 0 04 0 06 1600 0 07 0 04 0 07 1700 0 07 0 04 0 08 1800 0 08 0 04 0 09 1900 0 09 0 05 0 10 2000 0 09 0 05 0 11 048 4 0 1100 0 02 0 02 0 04 1200 0 03 0 02 0 04 1300 0 04 0...

Page 21: ...REAR DUCT ROOF CURB INSTALLATION BOTTOM DUCT SLAB ON GROUND INSTALLATION A0324 001 UNIT TYPICAL SLAB ON GROUND INSTALLATION A0325 001 SUPPLY AIR DUCT TO POWER SUPPLY RETURN AIR DUCT FIELD SUPPLIED DISCONNECT SWITCH CONTROL WIRING TO INDOOR THERMOSTAT TO GAS SUPPLY LINE MANUAL GAS SHUTOFF VAVLE CONDENSATE DRAIN ...

Page 22: ...Measure the supply air static pressure Record this positive number Measure the return air static pressure Record this negative number Treat the negative number as a positive and add the two numbers together This is total system static UNIT TYPICAL ROOF CURB INSTALLATION SUPPLY AIR DUCT TO POWER SUPPLY RETURN AIR DUCT FIELD SUPPLIED DISCONNECT SWITCH CONTROL WIRING TO INDOOR THERMOSTAT TO GAS SUPPL...

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