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York Millenium YK D Series Installation Instructions Manual Download Page 10

10

YORK INTERNATIONAL

SHIPPING

OPERATING

REFRIGERANT

LOADING PER

SHELLS

WEIGHT

WEIGHT

CHARGE

ISOLATOR

(LBS)

(KG)

(LBS)

(KG)

(LBS)

(KG)

(LBS)

(KG)

ECDB

18800

8550

22600

10270

1400

640

5650

2568

ECDC

18810

8550

22700

10320

1400

640

5675

2580

   

E-D

ECDD

19100

8680

22900

10410

1400

640

5725

2603

EDDB

19050

8660

22900

10410

1400

640

5725

2603

EDDC

19060

8660

22900

10410

1400

640

5725

2603

EDDD

19350

8800

23200

10550

1400

640

5800

2638

EBEB

19810

9000

24000

10910

1400

640

6000

2728

EBEC

20020

9100

24300

11050

1400

640

6075

2763

EBED

20130

9150

24400

11090

1400

640

6100

2773

ECEB

20050

9110

24300

11050

1400

640

6075

2763

   E-E

ECEC

20260

9210

24500

11140

1400

640

6125

2785

ECED

20370

9260

24600

11180

1400

640

6150

2795

EDEB

20300

9230

24500

11140

1400

640

6125

2785

EDEC

20510

9320

24700

11230

1400

640

6175

2808

EDED

20620

9370

24900

11320

1400

640

6225

2830

EBFB

21140

9610

25800

11730

1585

720

6450

2933

EBFC

21260

9660

25900

11770

1585

720

6475

2943

EBFD

21440

9750

26100

11860

1585

720

6525

2965

ECFB

21380

9720

26000

11820

1585

720

6500

2955

   E-F

ECFC

21500

9770

26100

11860

1585

720

6525

2965

ECFD

21680

9850

26300

11950

1585

720

6575

2988

EDFB

21630

9830

26300

11950

1585

720

6575

2988

EDFC

21750

9890

26400

12000

1585

720

6600

3000

EDFD

21930

9970

26600

12090

1585

720

6650

3023

FCEB

21220

9650

25900

11770

1650

750

6475

2943

FCEC

21430

9740

26200

11910

1650

750

6550

2978

   

F-E

FCED

21530

9790

26300

11950

1650

750

6575

2988

FDEB

21470

9760

26200

11910

1650

750

6550

2978

FDEC

21680

9850

26400

12000

1650

750

6600

3000

FDED

21790

9900

26500

12050

1650

750

6625

3013

FBFA

21550

9800

26900

12230

1805

820

6725

3058

FBFB

21960

9980

27300

12410

1805

820

6825

3103

FBFC

22080

10040

27400

12450

1805

820

6850

3113

FBFD

22260

10120

27600

12550

1805

820

6900

3138

FCFA

21860

9940

27200

12360

1805

820

6800

3090

   

F-F

FCFB

22270

10120

27600

12550

1805

820

6900

3138

FCFC

22400

10180

27800

12640

1805

820

6950

3160

FCFD

22580

10260

27900

12680

1805

820

6975

3170

FDFB

22530

10240

27900

12680

1805

820

6975

3170

FDFC

22650

10300

28000

12730

1805

820

7000

3183

FDFD

22830

10380

28200

12820

1805

820

7050

3205

FBGB

24140

10970

29900

13590

1805

820

7475

3398

FBGC

24550

11160

30300

13770

1805

820

7575

3443

FBGD

24820

11280

30500

13860

1805

820

7625

3465

FCGB

24460

11120

30200

13730

1805

820

7550

3433

  F-G

FCGC

24870

11300

30600

13910

1805

820

7650

3478

FCGD

25140

11430

30900

14050

1805

820

7725

3513

FDGB

24720

11240

30400

13820

1805

820

7600

3455

FDGC

25130

11420

30800

14000

1805

820

7700

3500

FDGD

25400

11550

31100

14140

1805

820

7775

3535

TABLE 1 – SHELL COMPRESSOR WEIGHT LESS MOTOR (G & H COMPRESSORS) (Cont’d)

Summary of Contents for Millenium YK D Series

Page 1: ... DRIVE WARNING SYSTEM CONTAINS REFRIGERANT UNDER PRESSURE SERIOUS INJURY COULD RESULT IF PROPER PROCEDURES ARE NOT FOLLOWED WHEN SERVICING SYSTEM ALL SERVICE WORK SHALL BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN IN ACCOR DANCE WITH YORK INSTALLATION OPERATION MANUAL INSTALLATION INSTRUCTIONS MILLENNIUM TM CENTRIFUGAL LIQUID CHILLERS Supersedes See Back Form 160 52 N1 1098 28815A ...

Page 2: ...C ED FB FC FD EB EB EC ED FB FC FD H1 H5 FB FC FD EB EC ED FB FC FD GB GC GD CN CY 5CK 5DD GC GD FB FC FD GB GC GD FB FC FA FB FC FD GB GC GD H2 H6 GB GC GD FA FB FC FD GB GC GD CN CZ 5CK 5DD HB HC GB GC GD H3 H8 GB GC GD FB FC FD GB GC GD CN CZ H8 5CK 5CU H8 HB HC GB GC GD CN CB H3 5CK 5CX H3 GF GH GB GC GD HB HC HD J1 HF HH GB GC GD HB HC HD JB JC JD CW DH 5CS 5DH J2 JF JG JH HB HC HD JB JC JD T...

Page 3: ...arings on New Balance Q5800 Motors 16 Foundation 17 Clearance 17 Isolators 22 INSTALLATION 22 Rigging Unit to Final Location 22 Locating and Installing Isolator Pads 22 Checking the Isolation Pad Deflection 22 Leveling the Unit 22 Installing Optional Spring Isolators 22 Piping Connections 22 Cooler and Condenser Water Piping 22 Refrigerant Relief Piping 24 Unit Piping 24 Control Wiring 25 Power Wi...

Page 4: ...4 YORK INTERNATIONAL FIG 1 MODEL YK MILLENNIUM CHILLER 28815A CONTROL CENTER COMPRESSOR COOLER CONDENSER MOTOR FRONT VIEW OIL PUMP CONTROL PANEL ...

Page 5: ... 1 4 8 10 1 4 C 2 1 1 4 2 1 1 4 2 3 D 1 7 1 9 1 9 E 0 6 1 4 0 6 1 4 0 6 1 4 H1 COMPRESSORS COOLER CONDENSER SHELL CODES E E E F F E F F F G G F G G A 6 6 6 9 6 11 7 2 7 6 7 4 1 2 7 8 1 2 B 8 1 8 3 1 2 8 1 8 3 1 2 8 7 1 2 8 3 1 2 8 7 1 2 C 1 9 1 2 1 9 1 2 2 0 2 0 2 0 2 1 1 4 2 1 1 4 D 1 5 1 2 1 7 1 5 1 2 1 7 1 9 1 7 1 9 E 0 5 7 8 0 5 7 8 0 5 7 8 0 5 7 8 0 5 7 8 0 6 1 4 0 6 1 4 H0 COMPRESSORS COOLER...

Page 6: ...COOLER CONDENSER SHELL CODES D D D E E D E E E F F E F F A 1930 1930 1981 1981 2057 2108 2184 B 2451 2464 2451 2464 2527 2462 2527 C 521 521 546 546 546 610 610 D 445 445 445 445 483 445 483 E 143 143 149 149 149 149 149 H1 COMPRESSORS COOLER CONDENSER SHELL CODES E E E F F E F F F G G F G G A 1981 2057 2108 2184 2286 2248 2350 B 2464 2527 2462 2527 2324 2527 2324 C 546 546 610 610 610 641 641 D 4...

Page 7: ...1 3 4 1 11 3 4 1 11 3 4 1 11 3 4 1 11 3 4 1 11 3 4 1 11 3 4 G 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 J3 COMPRESSORS COOLER CONDENSER SHELL CODES H H H J J H A 8 2 1 2 8 6 1 2 8 9 B 9 8 3 4 10 0 3 4 9 8 3 4 C 2 2 1 4 2 2 1 4 2 5 1 2 D 1 11 2 1 1 11 E 14 0 14 0 14 0 F 1 11 3 4 1 11 3 4 1 11 3 4 G 1 2 3 4 1 2 3 4 1 2 3 4 J3 J4 COMPRESSORS COOLER CONDENSER SHELL CODES J J T T ...

Page 8: ...91 2991 2985 C 610 610 667 667 667 749 749 749 D 533 584 533 584 635 584 635 635 E 4267 4267 4267 4267 4267 4267 4267 4877 F 603 603 603 603 603 603 603 603 G 375 375 375 375 375 375 375 375 J3 COMPRESSORS COOLER CONDENSER SHELL CODES H H H J J H A 2502 2604 2667 B 2965 3067 2965 C 667 667 749 D 584 635 584 E 4267 4267 4267 F 603 603 603 G 375 375 375 J3 J4 COMPRESSORS COOLER CONDENSER SHELL CODES...

Page 9: ...CB 17600 8000 21000 9550 1025 470 5250 2388 DDCC 17660 8030 21000 9550 1025 470 5250 2388 D C DDCD 17800 8090 21200 9640 1025 470 5300 2410 DECB 17750 8070 21100 9590 1025 470 5275 2398 DECC 17820 8100 21200 9640 1025 470 5300 2410 DECD 17960 8160 21300 9680 1025 470 5325 2420 DBDB 17420 7920 20800 9450 1150 520 5200 2363 DBDC 17430 7920 20800 9450 1150 520 5200 2363 DBDD 17710 8050 21100 9590 115...

Page 10: ...26400 12000 1585 720 6600 3000 EDFD 21930 9970 26600 12090 1585 720 6650 3023 FCEB 21220 9650 25900 11770 1650 750 6475 2943 FCEC 21430 9740 26200 11910 1650 750 6550 2978 F E FCED 21530 9790 26300 11950 1650 750 6575 2988 FDEB 21470 9760 26200 11910 1650 750 6550 2978 FDEC 21680 9850 26400 12000 1650 750 6600 3000 FDED 21790 9900 26500 12050 1650 750 6625 3013 FBFA 21550 9800 26900 12230 1805 820...

Page 11: ...020 8925 4058 HCGC 29180 13260 36100 16410 2235 1020 9025 4103 HCGD 29450 13390 36400 16550 2235 1020 9100 4138 TABLE 1 SHELL COMPRESSOR WEIGHT LESS MOTOR G H COMPRESSORS Cont d SHIPPING OPERATING REFRIGERANT LOADING PER SHELLS WEIGHT WEIGHT CHARGE ISOLATOR LBS KG LBS KG LBS KG LBS KG GFGB 25900 11748 32050 14538 2415 1095 8013 3634 GFGC 26330 11943 32600 14787 2415 1095 8150 3697 G G GFGD 26540 1...

Page 12: ...TFTD 38010 17241 48330 21922 3995 1812 12083 5481 TGTB 37680 17092 47630 21605 3995 1812 11908 5401 TGTC 38170 17314 48570 22031 3995 1812 12143 5508 T T TGTD 38440 17436 48940 22199 3995 1812 12235 5550 THTB 38110 17287 48440 21972 3995 1812 12110 5493 THTC 38600 17509 49180 22308 3995 1812 12295 5577 THTD 38860 17627 49540 22471 3995 1812 12385 5618 TFVB 41430 18793 52410 23773 4290 1946 13103 5...

Page 13: ...CT 5CM 2635 1195 CU 5CN 2635 1195 CV 5CO 2635 1195 CW 5CP 2930 1329 CX 5CQ 2930 1329 CY 5CR 2930 1329 CZ 5CS 2930 1329 CA 5CT 5750 2608 CB 5CU 5750 2608 DA 5CV 5750 2608 DB 5CW 6800 3084 DB 5CX 6800 3084 5DA 7300 3311 5DB 7300 3311 LOW VOLTAGE MOTOR CODE WEIGHT WEIGHT 60 HZ 50 HZ LBS KGS CH 2670 1211 CJ 5CE 2670 1211 CK 5CF 3100 1406 CL 5CG 3100 1406 CM 5CH 3100 1406 CN 5CI 3100 1406 CP 5CJ 3700 1...

Page 14: ...nents 4 Do not make final power supply connections to the compressor motor or control center 5 Do not charge the compressor with oil 6 Do not charge the unit with refrigerant 7 Do not attempt to start the system 8 Do not run hot water 110 F max or steam through the cooler or condenser at any time SHIPMENT The chiller may be ordered and shipped in any of the following forms Form 1 Factory Assembled...

Page 15: ...to Shipping Damage Claims Form 50 15 NM When received at the job site all containers should be opened and contents checked against the packing list Any material shortage should be reported to YORK im mediately Refer to Shipping Damage Claims Form 50 15 NM CHILLER DATA PLATE A unit data plate is mounted on the control center as sembly of each unit giving unit model number design working pressure wa...

Page 16: ...pening prop erly located may be used The chiller should be lo cated in an indoor location where temperatures range from 40 F to 110 F 4 4 C to 43 3 C MOTORS The YK open motor is air cooled Check state local and other codes for ventilation requirements GREASED BEARINGS ON NEW RELIANCE Q5800 MOTORS Starting in the 4th Quarter of 1997 chillers were shipped with a newly designed Reliance motor in the ...

Page 17: ...hese motors The grease is readily available throughout most of the world from Texaco distributors and in Africa Australia and the Pacific Rim countries from Caltex distributors Other types of grease may be chemically and me chanically incompatible with this Texaco Premium RB grease and are not to be used Add 1 5 cubic inches of Texaco Premium RBgrease every 1800 hours of operation of the motor Do ...

Page 18: ...NAL ALL DIMENSIONS ARE IN INCHES FIG 5 NEOPRENE ISOLATORS STANDARD DIMENSIONS UNIT WEIGHT 53 531 TO 100 464 LBS LD00703 UNIT WEIGHT UP TO 28 835 LBS LD00701 UNIT WEIGHT 28 836 TO 53 530 LBS LD00702 LD00704 See Fig 2 or 3 ...

Page 19: ...2 N1 ALL DIMENSIONS ARE IN MILLIMETERS UNIT WEIGHT UP TO 13 080 Kgs LD00701 R UNIT WEIGHT 13 081 TO 24 281 Kgs LD00702 R UNIT WEIGHT 24 282 TO 45 570 Kgs LD00703 R LD00704 R FIG 5A NEOPRENE ISOLATORS METRIC DIMENSIONS See Fig 2A or 3A ...

Page 20: ...TORS STANDARD DIMENSIONS LD00707 9 SPRING ISOLATORS UNIT WEIGHT 58 350 LBS UP TO 89 340 LBS UNIT WEIGHT 35 010 LBS UP TO 58 349 LBS LD00706 6 SPRING ISOLATORS 4 SPRING ISOLATORS LD00705 UNIT WEIGHT 19 564 LBS UP TO 35 009 LBS See Fig 2 or 3 See Fig 2 or 3 See Fig 2 or 3 ...

Page 21: ... ISOLATORS METRIC DIMENSIONS LD00707 R 9 SPRING ISOLATORS UNIT WEIGHT 26 468 Kgs UP TO 40 525 Kgs UNIT WEIGHT 15 881 Kgs UP TO 26 467 Kgs LD00706 R 6 SPRING ISOLATORS 4 SPRING ISOLATORS LD00705 R UNIT WEIGHT 8 874 Kgs UP TO 15 880 Kgs See Fig 2A or 3A See Fig 2A or 3A See Fig 2A or 3A ...

Page 22: ...till suspended by the rigging the iso lators should be bolted to the unit by inserting the cap screw s through the hole s in the mounting bracket into the tapped hole in the top of the isolator leveling bolt s Then the unit can be lowered onto the floor The leveling bolts should now be rotated one 1 turn at a time in sequence until the unit end sheets are clear of the floor by the dimension shown ...

Page 23: ...and controls etc The strainer should be installed in the entering chilled water line directly upstream of the chiller Water piping circuits should be arranged so that the pumps discharge through the chiller and should be con trolled as necessary to maintain essentially constant chilled and condenser water flows through the unit at all load conditions If pumps discharge through the chiller the stra...

Page 24: ...ler and condenser water heads and piping for leaks Repair leaks as necessary Before initial operation of the unit both water circuits should be thoroughly vented of all air at the high points REFRIGERANT RELIEF PIPING Each unit is equipped with pressure relief valves located on the condenser and on the evaporator for the pur pose of quickly relieving excess pressure of the refrig erant charge to t...

Page 25: ...rnished shall be made without prior approval of the YORK representative POWER WIRING Chiller with Electro Mechanical Starter A 115 volt single phase 60 or 50 Hertz power sup ply of 15 amperes must be furnished to the control cen ter from the control transformer 2 KVA required in cluded with the compressor motor starter DO NOT make final power connections to control center until approved by YORK re...

Page 26: ... tative Insulation of the type specified for the job or minimum thickness to prevent sweating of 30 F surfaces should be furnished by others and applied to the cooler shell end sheets liquid feed line to flow chamber compres sor suction connection and cooler liquid heads and con nections The liquid head flange insulation must be re movable to allow head removal for the tube mainte nance Details of...

Page 27: ...YORK INTERNATIONAL 27 FORM 160 52 N1 ...

Page 28: ...Team 36USC380 P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in USA Copyright by York International Corporation 1998 ALL RIGHTS RESERVED Form 160 52 N1 1098 Supersedes 160 52 N1 697 160 52 N1 SB1 298 ...

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