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035-14520-001 Rev.  B (0803)

6

Unitary Products Group

AIR FILTERS

Air filters must be field supplied. A 1" filter access rack has
been built into the unit. See Figure 4. Remove filter access
cover shown. Install proper size filter. Standard 1" size per-
manent or throw away filter may be used, or, permanent
washable filters are available using model numbers:
1PF0601, 602, 603BK. See Table 2 for filter size.

SUSPENSION KITS

A suspension kit is available. Models 1BH0601 (unit sizes
018-060) is designed specifically for the units contained in
this instruction (upflow application only). For installation of
these accessory kits, see the instructions packed with the kit.

For suspension of these units in horizontal applications, it is
recommended to use angle steel support brackets with
threaded rods, supporting the units from the bottom, at the
locations shown in Figure 6.

COIL METERING DEVICES

The coil in this Air Handler unit will have a metering device
installed at the factory. 

If the model number is of the following format: 

F3RPxxxH06T or F3FPxxxH06T - The coil will have a Ther-
mal Expansion Valve (TXV) installed. Please refer to the TXV
Metering Device section for installation notes.

If the model number is of the following model series: 

F2RP / F2FP or F2RC / F2FC - The coil will have an orifice
installed in the distributor housing. Please refer to the Orifice
Metering Device section for selection & installation notes.

TXV Metering Device

Please refer to Table 1 to verify which TXV is installed in this
Air Handler unit and that this AHU is a valid system match for
the AC or HP unit installed.

The TXV is fully brazed into the coil assembly of this Air Han-
dler unit at the factory. The temperature sensing bulb will
need to be attached to the coil suction header line after the
line set is brazed to the coil.

• Make sure the TXV bulb is outside of the Air Handler 

cabinet. Excess tubing should remain inside the cabi-
net.

• Take caution not to apply high temperatures to the TXV 

assembly or equalizer line while brazing.

• Attach field line sets and braze to coil connections. 

Replace access panels & secure.

• Secure the TXV bulb to the suction line with the clamp 

provided. Choose a horizontal location as close to the 
cabinet as possible, but not directly on the brazed con-
nection joint.  Refer to Figure 7.

• The bulb should be in direct contact with the coil suc-

tion line along the length of the bulb.

Equipment should never be operated without filters.

Units

(Nominal Tons)

Dimension

WW

XX

018, 024, 030, 036, 

040, 042

14”

40-3/4”

045, 048, 060

19-1/2”

50-3/4”

 FIGURE 6 : 

Typical Horizontal Installation

SUSPENSION SUPPORT LOCATIONS FOR HORIZONTAL APPLICATIONS*

2

WW

XX

1-1/2

NOTE:

USE SUPPORTS UNDER UNIT.

Table 1: 

INSTALLED ORIFICE OR TXV SIZES

Indoor Coil Model

Metering Device

F2RP018 / F2FP018

Orifice - 53

F2RP024 / F2FP024

Orifice - 61

F3RP024(T) / F3RP030(T)

TXV 701

F2RP030 / F2FP030

Orifice - 65

F2RP036 / F2FP036

Orifice - 75

F3RP036(T) / F3RP042(T)

TXV 702

F2FP040

Orifice - 63

F3FP040(T) / F3FP045(T)

TXV 702

F2RP042 / F2FP042

Orifice - 78

F2FP045

Orifice - 78

F2FP048

Orifice - 84

F3FP048(T) / F3FP060(T)

TXV 703

F2FP060

Orifice - 90

F2RC024 / F2FC024

Orifice - 61

F2RC030 / F2FC030

Orifice - 65

F2RC036 / F2FC036

Orifice - 73

 FIGURE 7 : 

TXV Bulb Installation

INSULATION

ROLL

EXPANSION

BULB

EXPANSION

BULB

CLAMP

EXPANSION

LINE

Summary of Contents for F2RP018

Page 1: ...TS GENERAL INFORMATION 2 INSPECTION 2 REFERENCE 2 LIMITATIONS 2 LOCATION 3 HORIZONTAL DRAIN PAN INSTALLATION CONVERSION 4 DIMENSIONS DUCT CONNECTORS 5 AIR FILTERS 6 SUSPENSION KITS 6 COIL METERING DEVICES 6 REFRIGERANT LINE CONNECTION 7 ELECTRIC HEATERS OPERATING CONTROLS 8 LOW VOLTAGE CONTROL CONNECTION 8 LINE POWER CONNECTIONS 8 BLOWER SPEED CONNECTIONS 8 DRAIN CONNECTIONS 19 MAINTENANCE 19 COIL...

Page 2: ...ibutor for more information Also check to be sure all accessories such as heater kits or suspension kits are available Installation of these accesso ries or field conversion of the unit should be accomplished before setting the unit in place or connecting any wiring elec tric heat ducts or piping REFERENCE Use this instruction in conjunction with the instructions for the appropriate indoor unit ai...

Page 3: ...e trapped and piped to a location that will give the occu pant a visual warning that the primary drain is clogged If the secondary drain is not used it must be capped 7 Proper electrical supply must be available 8 Clearances must also be taken into consideration and provided for as follows a Refrigerant piping and connections are located in the front b Maintenance and servicing through the front o...

Page 4: ...ife if not previously cut out 8 Re position and replace access panels DO NOT TRY TO KNOCK OUT Models F 2 3 FP045 048 060 have a coil baffle and support bracket factory installed for right hand hori zontal application refer to Figure 4C For left hand applications the coil support bracket must be moved to the right side of the coil and the coil baffle must be rotated to avoid water blow off To rotat...

Page 5: ...is unit is not designed for non ducted freeblow applications Size outlet plenum or transition to discharge opening sizes shown in Figure 5 Duct work should be fabricated and installed in accordance with local and or national codes This includes the standards of the National Fire Protection Association for Installation of Air Conditioning and Ventilating Systems NFPA No 90B MODEL F2RP F2FP F3RP T F...

Page 6: ...U is a valid system match for the AC or HP unit installed The TXV is fully brazed into the coil assembly of this Air Han dler unit at the factory The temperature sensing bulb will need to be attached to the coil suction header line after the line set is brazed to the coil Make sure the TXV bulb is outside of the Air Handler cabinet Excess tubing should remain inside the cabi net Take caution not t...

Page 7: ... orifice with a small diameter wire or paper clip 2 Remove the new orifice from the packet and verify that it is the correct number required Install this orifice with the rounded end toward the coil and the flat end outward per Figure 9 3 Thread the liquid line fitting back in place on the coil Tighten the fitting hand tight and turn an additional 1 8 turn to seal NOTE This procedure should be don...

Page 8: ...Figure 10 LOW VOLTAGE CONTROL CONNECTION The 24 volt power supply is provided by an internally wired low voltage transformer which is standard on all models However if the unit is connected to a 208 volt power supply the low voltage transformer must be rewired to the 208 volt tap See the unit wiring label Field supplied low voltage wiring can exit the unit on the top right hand corner or the right...

Page 9: ...POWER SUPPLY 3 GND LUG POWER SUPPLY GND LUG POWER WIRING 208 230 1 60 NOTE USE ONLY COPPER CONDUCTORS FIGURE 12 Control Board FIGURE 13 Blower Speed Connections R Y G W2 W1 O C 2 4 V A C BREAK TAB FOR VARIABLE SPEED MOTOR L 2 F A N L 1 L 2 L 1 L2 H L L 1 2 3 4 K2 T9A K1 T9A 5 A M P M A X 2 SPEED LTRIP ECM FAN LIM PWR LIM HEAT COM TEST HEAT 2 DRV HEAT 4 DRV HEAT 3 DRV FAN RELAY FAN CONNECTIONS TRAN...

Page 10: ...1085 1100 Voltage 208 230 Amps Full Load 208 230 2 5 2 2 4 4 3 8 3 0 2 7 3 4 3 3 50 Hz 2 4 4 5 4 4 50 Hz 5 7 Locked Rotor 208 230 6 2 5 5 11 9 10 3 4 8 4 1 4 6 4 0 8 4 7 3 Filter1 Type DISPOSABLE OR PERMANENT Size 16 x 20 x 1 20 x 20 x 1 22 x 20 x 1 22 x 20 x 1 22 x 20 x 1 Permanent Type Kit 1PF602BK 1PF602BK 1PF603BK 1PF603BK 1PF603BK Shipping Operating Weight lbs RP FP 121 115 115 121 150 144 14...

Page 11: ...5 0 2HK 6500806B LO 5 6 7 5 19 1 25 6 3 8 5 0 5 6 7 5 5 6 7 5 2HK 6501006B LO 7 5 10 0 25 6 34 1 3 8 5 0 7 5 10 0 7 5 10 0 2HK16501506B HI 11 3 15 0 38 6 51 2 3 8 5 0 7 5 10 0 11 3 15 0 042 N H 06 2HK 6500506B 0 5 LO 3 8 5 0 13 0 17 1 3 8 5 0 3 8 5 0 3 8 5 0 2HK 6500806B LO 5 6 7 5 19 1 25 6 3 8 5 0 5 6 7 5 5 6 7 5 2HK 6501006B LO 7 5 10 0 25 6 34 1 3 8 5 0 7 5 10 0 7 5 10 0 2HK16501506B LO 11 3 1...

Page 12: ... 3 95 2 90 100 3 3 040H06 2HK 6500506B 20 8 25 8 28 7 30 30 10 10 2HK 6500806B 31 3 36 7 41 7 40 45 8 8 2HK 6501006B 41 7 48 1 54 7 50 60 8 6 2HK16501506B 62 5 70 9 80 8 80 90 4 3 042 N H 06 2HK 6500506B 20 8 28 1 30 5 30 35 10 8 2HK 6500806B 31 3 38 9 43 6 40 45 8 8 2HK 6501006B 41 7 50 3 56 6 60 60 6 6 2HK16501506B 62 5 73 2 82 6 80 90 4 3 045H06 2HK 6500506B 20 8 26 6 29 3 30 30 10 10 2HK 65008...

Page 13: ... 25 6 34 1 3 8 5 0 7 5 10 0 7 5 10 0 030 N H 06 2HK06501025B 0 5 LO 7 5 10 0 25 6 34 1 3 8 5 0 7 5 10 0 7 5 10 0 2HK06501525B 0 5 HI 11 3 15 0 38 6 51 2 3 8 5 0 7 5 10 0 11 3 15 0 036 N H 06 2HK06501025B 0 5 LO 7 5 10 0 25 6 34 1 3 8 5 0 7 5 10 0 7 5 10 0 2HK06501525B 0 5 HI 11 3 15 0 38 6 51 2 3 8 5 0 7 5 10 0 11 3 15 0 040H06 2HK06501025B 0 5 LO 7 5 10 0 25 6 34 1 3 8 5 0 7 5 10 0 7 5 10 0 2HK06...

Page 14: ...0 25 0 71 7 85 3 4 2 5 0 12 6 15 0 21 0 25 0 F2RP060N93 2HK 6500506B 0 5 LO 4 2 5 0 14 3 17 1 4 2 5 0 4 2 5 0 4 2 5 0 2HK 6500806B LO 6 3 7 5 21 5 25 6 4 2 5 0 6 3 7 5 6 3 7 5 2HK 6501006B LO 8 4 10 0 28 7 34 1 4 2 5 0 8 4 10 0 8 4 10 0 2HK16501506B LO 12 6 15 0 43 0 51 2 4 2 5 0 8 4 10 0 12 6 15 0 2HK16502006B LO 16 8 20 0 57 3 68 3 4 2 5 0 8 4 10 0 16 8 20 0 2HK16502506B LO 21 0 25 0 71 7 85 3 4...

Page 15: ...REE PHASE HEATERS Model Heater Model Min CFM Max Static Total Heat1 KW Staging KW MBH W1 Only W2 Only W1 W2 Static Tap 220V 240V 220V 240V 220V 240V 220V 240V 220V 240V F2RP024N93 2HK06501025B 0 5 LO 8 4 10 0 28 7 34 1 4 2 5 0 8 4 10 0 8 4 10 0 F2RP036N93 2HK06501025B 0 5 LO 8 4 10 0 28 7 34 1 4 2 5 0 8 4 10 0 8 4 10 0 2HK06501525B MED 12 6 15 0 43 0 51 2 4 2 5 0 8 4 10 0 12 6 15 0 F2RP048N93 2HK0...

Page 16: ...igh 1575 1535 1475 1390 1310 1418 1382 1328 1251 1179 Med high 1375 1315 1255 1185 1110 1238 1184 1130 1067 999 Med low 1210 1160 1110 1050 980 1089 1044 999 945 882 Low 1035 990 940 890 825 932 891 846 801 743 048 High 1 855 1 795 1 730 1 670 1 605 1 670 1 616 1 557 1 503 1 445 Med 1 685 1 630 1 575 1 520 1 470 1 517 1 467 1 418 1 368 1 323 Low 1 465 1 435 1 405 1 370 1 335 1 319 1 292 1 265 1 23...

Page 17: ...264 Med 2125 3613 2020 3434 1910 3247 1805 3069 1705 2899 Low 1655 2814 1605 2729 1550 2635 1500 2550 1450 2465 MODEL Blower Motor Speed 220 Volt 50 HZ CFM or M3 H External Static Pressure IWG or PA 0 10 25 0 20 50 0 30 75 0 40 100 0 50 125 CFM M3 H CFM M3H CFM M3H CFM M3H CFM M3H F2RP024N93 High 855 1454 819 1392 779 1324 752 1278 698 1187 Med 760 1292 733 1246 706 1200 670 1139 634 1078 Low 585 ...

Page 18: ...AT PUMP FIELD INSTALLED JUMPER TERMINAL NOT AVAILABLE ON ALL THERMOSTATS FAN COIL UNIT R Y G W2 W1 O C O R Y G T E W O X R B Y W NOTE TO CHANGE HEAT QUANTITY DURING DEFROST REVERSE CONNECTIONS AT W1 W2 L or X C or B W1 66 FIGURE 16 Heat Pump Wiring Demand Defrost Only HEAT PUMP THERMOSTAT OUTDOOR UNIT O R Y G W T E O X R B Y W 66 60 53 TERMINAL NOT AVAILABLE ON ALL THERMOSTATS FAN COIL UNIT R Y G ...

Page 19: ...ds to be cleaned or replaced it should be washed with Calgon coilclean mix one part Coilclean to seven parts water Allow solution to remain on coil for 30 minutes before rinsing with clean water Solution should not be permitted to come in contact with painted surfaces LUBRICATION The bearings of the blower motor are permanently lubricated CONDENSATE DRAINS During the cooling season check the conde...

Page 20: ...e without notice Printed in U S A 035 14520 001 Rev B 0803 Copyright by York International Corp 2003 All rights reserved Supersedes 035 14520 001 Rev A 0902 Unitary 5005 Norman Products York OK Group Drive 73069 NOTES ...

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