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669997-UAI-H-0514

2

Johnson Controls Unitary Products

INSTALLATION

Installation is the same for all Rev B model air handler operating
positions: upflow, downflow, and horizontal right or left. Only the
Rev B model air handler will work on the downflow position.
Installation of the Heater Kit should be done prior to unit instal-
lation in accordance with Table 2. Refer to figure 1 for depiction
of components.

1.

Remove air handler blower access panel.

2.

If Heat Kit has circuit breakers (if heat kit does not contain
circuit breakers, skip to step 3):

a.

Examine the heat kit and take note of the number of
circuit breakers it has. Remove the appropriate num-
ber of circuit breaker knockouts from front of air han-
dler unit.

b.

Cut blower access panel insulation behind the circuit
breaker plate and remove to open the area for the cir-
cuit breakers to protrude through the front access
panel and to provide clearance for circuit breakers and
single point wiring entry kit. 

c.

Replacement non-foil faced insulation for the exposed
front panel may then need to be added. Add rubber
gasket to inside of door for sealing.

3.

Remove and recycle the duct cover from back panel of air
handler control and wiring compartment.

4.

Install electric heat accessory.

a.

Position and insert heat kit into opening in air handler.

b.

Align mount holes and fasten the Heat Kit to the air
handler unit with 4 duct cover screws.

5.

Remove and discard the air handler power connection wir-
ing that is for use without electric heat (the connector con-
taining only the red and black wires) from the 6 pin
connector. 

6.

Connect the heat kit's 6 pin socket connector to the control/
power 6 pin connector in the air handler. The end terminals
are “D” shaped to ensure polarization of the connector.

7.

Mark an X in the appropriate box on the indoor unit rating
plate for the particular heater installed.

8.

Refer to the unit rating plate for the minimum blower speed
required for the model heat kit installed.

FIGURE 1: 

Heater Installation

 
 
 

FIELD SUPPLY WIRING
LEFT SIDE

5.

SLIDE HEATER KIT INTO
AIR HANDLER AND ATTACH
WITH 4 DUCT COVER SCREWS

4.

BLOWER
ACCESS PANEL

1.

IF HEAT KIT TO BE INSTALLED
HAS FACTORY INSTALLED
CIRCUIT BREAKERS,
REMOVE CIRCUIT BREAKER
KNOCKOUTS.

2.

REMOVE
DUCT COVER

3.

A027-001

To prevent damage, carefully pass the accessory heating ele-
ment through the rectangular opening in the discharge duct.
Element mounting plate must be secured with 4 screws.

Verify edges of foil faced insulation are not in contact with any
exposed electrical connections.

Summary of Contents for 6HK Series

Page 1: ...the absence of local codes with National Electrical Code ANSI NFPA 70 1996 or current edi tion The information contained in this manual is intended for use by a qualified service technician familiar with safety proce dures and equipped with the proper tools and test instru ments Shut OFF electric power at unit disconnect and or service panel before beginning the following procedures Failure to car...

Page 2: ...el of air handler control and wiring compartment 4 Install electric heat accessory a Position and insert heat kit into opening in air handler b Align mount holes and fasten the Heat Kit to the air handler unit with 4 duct cover screws 5 Remove and discard the air handler power connection wir ing that is for use without electric heat the connector con taining only the red and black wires from the 6...

Page 3: ...806 6HK16501006 6HK16501306 Early version heat kits with 2 or 3 circuit breakers YES YES NO 6HK16501506 6HK16501806 6HK16502006 6HK16502506 6HK26501306 6HK26501506 6HK26501806 6HK26502006 6HK26502506 6HK16501306B Revision B heat kits with 2 or 3 circuit breakers YES YES YES 6HK16501506B 6HK16501806B 6HK16502006B 6HK16502506B 6HK26501306B 6HK26501506B 6HK26501806B 6HK26502006B 6HK26502506B 3 PH 6HK...

Page 4: ...de requirements Read and heed all unit caution labels NOTICE FIGURE 2 Heat Kit Connection FACTORY WIRING ATTACHED TO THIS SIDE Do not need to remove TERMINAL BLOCK OR CIRCUIT BREAKERS May be 1 2 or 3 FIELD SUPPLY WIRING WILL BE ATTACHED TO LEFT SIDE FIGURE 3 Supply Power Connection FIELD POWER WIRING 208 230V COMPONENT CODES GND GROUND LUG CB CIRCUIT BREAKER CKT CIRCUIT CN WIRE CONNECTOR NUT GND J...

Page 5: ...lastic bushing in the selected hole and keep low voltage wiring as short as possible inside the control box To further minimize air leakage seal the wiring entry point at the outside of the unit The field wiring is to be connected at the screw terminals of the control board For blower speed connections electrical information and wir ing diagrams see indoor unit installation instructions The electr...

Page 6: ...o change without notice Published in U S A 669997 UAI H 0514 Copyright 2014 by Johnson Controls Inc All rights reserved Supersedes 669997 UAI G 0413 York International Corp 5005 York Drive Norman OK 73069 NOTES ...

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