York International TCHDSERIES Installation Manual Download Page 7

5320779-UIM-A-0417

Johnson Controls Unitary Products

7

SECTION VII: ELECTRICAL CONNECTIONS

GENERAL INFORMATION & GROUNDING

Check the electrical supply to be sure that it meets the values specified
on the unit nameplate and wiring label.

Power wiring, control (low voltage) wiring, disconnect switches and over
current protection must be supplied by the installer. Wire size should be
sized per NEC requirements.

The complete connection diagram and schematic wiring label is located
on the inside surface of the unit service access panel.

FIELD CONNECTIONS POWER WIRING

1.

Install the proper size weatherproof disconnect switch outdoors
and within sight of the unit.

2.

Remove the screw from the field wiring access cover on the ser-
vice valve end of the unit. Slide the cover down and remove from
unit.

3.

Run power wiring from the disconnect switch to the unit.

4.

Route wires from disconnect through power wiring opening pro-
vided and into the top of the field wiring box as shown in Figure 6.

5.

Install the proper size time-delay fuses or circuit breaker, and
make the power supply connections.

FIELD CONNECTIONS CONTROL WIRING

1.

Route low voltage wiring into bottom of field wiring box as shown
in Figure 6. Make low voltage wiring connections inside the low
voltage box per Figures 8 - 11.

2.

The complete connection diagram and schematic wiring label is
located on the inside surface of the unit service access panel.

3.

Replace the corner cover removed in Step 2.

4.

All field wiring to be in accordance with national electrical codes
(NEC) and/or local-city codes.

5.

Mount the thermostat about 5 ft. above the floor, where it will be
exposed to normal room air circulation. Do not place it on an out-
side wall or where it is exposed to the radiant effect from exposed
glass or appliances, drafts from outside doors or supply air grilles.

6.

Route the 24-volt control wiring (NEC Class 2) from the outdoor
unit to the indoor unit and thermostat.

TABLE 2: 

R-410A Saturation Properties

TEMP. 

°

F

PRESSURE 

PSIG

TEMP. 

°

F

PRESSURE 

PSIG

TEMP. 

°

F

PRESSURE 

PSIG

TEMP. 

°

F

PRESSURE 

PSIG

TEMP. 

°

F

PRESSURE 

PSIG

45

130

60

170

75

217

90

274

105

341

46

132

61

173

76

221

91

278

106

345

47

135

62

176

77

224

92

282

107

350

48

137

63

179

78

228

93

287

108

355

49

140

64

182

79

232

94

291

109

360

50

142

65

185

80

235

95

295

110

365

51

145

66

188

81

239

96

299

111

370

52

147

67

191

82

243

97

304

112

375

53

150

68

194

83

247

98

308

113

380

54

153

69

197

84

250

99

313

114

385

55

156

70

201

85

254

100

317

115

391

56

158

71

204

86

258

101

322

116

396

57

161

72

207

87

262

102

326.

117

401

58

164

73

211

88

266

103

331

118

407

59

167

74

214

89

270

104

336

119

412

 CAUTION

All field wiring must USE COPPER CONDUCTORS ONLY and be in
accordance with Local, National, Fire, Safety & Electrical Codes. This
unit must be grounded with a separate ground wire in accordance
with the above codes.

!

 FIGURE 5: 

Outdoor Unit Field Wiring Control Box

NOTICE

A Start Assist Kit is available for 1-phase units and is recommended
for long line set applications or in areas of known low voltage prob-
lems.

NOTICE

To eliminate erratic operation, seal the hole in the wall at the thermo-
stat with permagum or equivalent to prevent air drafts affecting the
operation of in the thermostat.

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Summary of Contents for TCHDSERIES

Page 1: ...it combinations elevation differences or total line lengths Refer to Appli cation Data covering General Piping Recommendations and Refriger ant Line Length Part Number 247077 SECTION II SAFETY This is a safety alert symbol When you see this symbol on labels or in manuals be alert to the potential for personal injury Understand and pay particular attention to the signal words DANGER WARNING or CAUT...

Page 2: ...d area that is seasonally hot the unit should be raised sufficiently above the roof or ground to avoid taking the accumulated layer of hot air into the outdoor unit Provide adequate structural support ADD ON REPLACEMENT RETROFIT When this unit is being used as a replacement for an R 22 unit it is required that the outdoor unit indoor coil and metering device all be replaced The following steps sho...

Page 3: ...utdoor unit In these applications care must be taken to address unit base pan support structural integ rity safe access and serviceability as well as the possible sound and vibration transmission into the structure These applications are best served by a properly engineered solution LIQUID LINE FILTER DRIER The air conditioning unit s filter dryer is located on the liquid line PIPING CONNECTIONS T...

Page 4: ...allation The reusable service valves are pro vided to evacuate and charge per this instruction Serious service problems can be avoided by taking adequate precau tions to assure an internally clean and dry system PRECAUTIONS DURING BRAZING SERVICE VALVE Precautions should be taken to prevent heat damage to service valve by wrapping a wet rag around it as shown in Figure 4 Also protect all painted s...

Page 5: ...th fitting supplied with the liquid line Hand modify the liquid line to align with casing opening Hand tighten the liquid line and an addi tional 1 4 turn to seal 6 Install the TXV equalizer line into the vapor line as follows a Hand tighten the 1 4 SAE nut to the schrader fitting and an additional 1 3 turn to seal 7 Install the TXV bulb to the vapor line near the equalizer line using the bulb cla...

Page 6: ...arging charts are provided on the access panel of the unit SUBCOOLING CHARGING METHOD TXV INDOOR For cooling operation the subcooling values are shown in parentheses on the charging charts provided with the unit 1 Set the system running in cooling mode by setting the thermostat at least 6 F below the room temperature and operate system for at least 10 15 minutes 2 Refer to the technical guide for ...

Page 7: ...NEC and or local city codes 5 Mount the thermostat about 5 ft above the floor where it will be exposed to normal room air circulation Do not place it on an out side wall or where it is exposed to the radiant effect from exposed glass or appliances drafts from outside doors or supply air grilles 6 Route the 24 volt control wiring NEC Class 2 from the outdoor unit to the indoor unit and thermostat T...

Page 8: ... 48 5 21 6 67 06 7 7 287 225 5 1 0867 7 53522 86 233 5 21 8 7256 21 32 5 5 1 21752 5 1 725 5 1 5 1 72 1 25 1 7 75 2 1 1 25 2 2 6 FIGURE 7 Typical Field Wiring Air Handler Electrical Heat Three Phase 5 1 72 1 25 1 7 75 2 1 1 25 2 2 6 32 5 5 1 217 725 7 50 1 6 2 1 8 5 5 92 7 21752 5 1 0 1 080 5 1 66 851 25 5 1 5 7 50 1 2 5220 7 50267 7 21 16 1 81 7 287 225 5 1 0867 7 53522 86 233 5 21 8 7256 21 7 50...

Page 9: ...l XFMR W Full Stage Heat Clipping Jumper W914 for electric heat on thermostat is not necessary AHR ID MODELS COM 24 Volt Common R 24 Volt Hot W2 Second Stage Heat O Reversing Valve Energized in Cool X L Malfunction Light HUM Humidity Switch Open on Humidity Rise PSC AIR HANDLER CONTROL G Fan PSC AIR HANDLER EAC 24 VAC out Electronic Air Cleaner HUM OUT 24 VAC out Humidifier Y1 Single Stage Compres...

Page 10: ...r Full Stage Compressor W1 First Stage Heat Y Full Stage Compressor G Fan BP11C50124 BN11C01124 DP11C40124 DN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Selection of GAS ELEC switch on thermostat is not necessary C 24 Volt Common Y Full Stage Compressor G Fan BN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Thermo...

Page 11: ...Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Clipping Jumper W914 for electric heat on thermostat is not necessary C 24 Volt Common Y Compressor SINGLE STAGE AIR CONDITIONER Y Compressor Contactor SINGLE STAGE AIR CONDITIONER SINGLE STAGE AIR CONDITIONER ID MODELS TG 8 9 S C 24 Volt Common R 24 Volt Hot W Full Stage Heat SINGLE STAGE PSC FURNACE G Fan SINGLE STAGE PSC FURNACE Y Y2 Full Sta...

Page 12: ...t Cool XFMR W Full Stage Heat Selection of GAS ELEC switch on thermostat is not necessary C 24 Volt Common Y Full Stage Compressor G Fan BN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Thermostat Installer Setup 1 System Type must be set to 0 C 24 Volt Common Thermostat Installer Setup 15 Compressor Protection must be set to 5 External Humidistat Optional ...

Page 13: ...AINTENANCE 1 Dirt should not be allowed to accumulate on the outdoor coils or other parts in the air circuit Clean as often as necessary to keep the unit clean Use a brush vacuum cleaner attachment or other suitable means 2 The outdoor fan motor is permanently lubricated and does not require periodic oiling 3 If the coil needs to be cleaned use clean water to wash dust dirt and debris from outdoor...

Page 14: ...CTRICAL SUPPLY TO AIR CONDITIONER IS SHUT OFF COMPONENTS SHOWN IN DASH LINES ARE OPTIONAL DUAL CAPACITOR SHOWN SEPARATE CAPACITORS MAY BE USED ON ACTUAL UNIT WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH 105 C THERMOPLASTIC OR ITS EQUIVALENT WHERE POWER SUPPLY HAS ONE 1 230 VOLT CONDUCTOR AND ONE 1 NEUT...

Page 15: ... L ARE OPTIONAL WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES IF ANY OF THE ORIGINAL WIRE S WITH THIS UNIT MUST BE REPLA MUST BE REPLACED WITH 105 C THERMOPLASTIC OR ITS EQUIVA WHERE POWER SUPPLY HAS ON VOLT CONDUCTOR AND ONE 1 CONDUCTOR CONNECT L2 OF C TO NEUTRAL 1 2 3 4 LEGE CAP C COMP CC CO CCH C HPS H LPS LO OFM O HS HE WIRING DIAGRAM C Y L2 T2 VAC 60 Hz 3 PHASE SUPPLY C 60 Hz 3 PHASE SUPPLY...

Page 16: ...5320779 UIM A 0417 16 Johnson Controls Unitary Products NOTES ...

Page 17: ...Data Venting if applicable Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections Per Installation Instructions and Local Codes Gas piping is connected if applicable Supply plenum and return ducts are connected and sealed Filter Size Vent system is connected if applicable Thermostat wiring complete Heat anticipator is set to the r...

Page 18: ...ual Explain thermostat use and programming if applicable to owner Cycle Test Operate the unit through several heating cycles if applicable from the thermostat noting and correcting any problems Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through a cooling cycles noting and correcting any problems COOL ADJUST ECM X 13 PSC A ...

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