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Before assembly, this must be read before you start assembling this unit.
Great care has been taken in design and how to assemble this unit.  All
bags of nuts and bolts have been packed with ease of assembly in mind.
You must follow the assembly instructions exactly as outlined.  You will
need at least one person to help you assemble this unit, two would be better.
Assemble this unit starting at the beginning and work to the end.  The
assembly instructions are set out so that you are only doing one section at
a time, therefore you will finish one section and move on to the next.  Do
not do what most people do, when all else fails they read the assembly
instructions. If something is missing when assembling this unit, you must
notify us of the part number of the exact nut, bolt or part that is missing and
the colour of the model you purchased.
To help you assemble this unit we have used line drawings.  Check the line
drawings for the exact positioning of the parts.
This unit will need to be checked at least once a week for wearing wire ropes,
nuts and bolts that can work loose, upholstered pieces working loose and
wear on pivot assemblies.

WARNING: WIRE ROPES DO WEAR OUT!!
The way to check the wire ropes is to run your fingers lightly along them
and if you start to feel they are frayed, please write to use for replacements.
This is for your own safety.

WARNING: YOU ARE RESPONSIBLE FOR YOUR OWN SAFETY!!
If the box containing the parts for the 401 gym was unopened when
you purchased it  and there is a shortage,please notify us by mail and send
a copy of your receipt. If the box was opened and there is a shortage,  the
dealer is responsible.  Please indicate to us the part number which is
missing and we will return the missing part by return mail.

 ASSEMBLY INSTRUCTIONS

401 GYM

  MODEL # 5070 - UK

CANADA
YORK BARBELL CO LTD
1450 SOUTH SERVICE ROAD WEST
OAKVILLE, (TORONTO) ONTARIO,
CANADA L6L 5T7
TEL:  (905) 827-6362
FAX:  (905) 827-9593

U.K.
YORK BARBELL (U.K.) LTD
CHURCHILL WAY
DAVENTRY, NORTHANTS
ENGLAND NN11 4YB
TEL: (01327) 701800
FAX: (01327) 706704

AUSTRALIA
YORK BARBELL (AUST.) PTY. LTD.
UNIT 1, LOT 2
SWAFFHAM ROAD, MINTO,
N.S.W. 2566,  AUSTRALIA
TEL: (02) 9603 8444
FAX: (02) 9603 8555

WARNING:
Always hold the weight stabilizer pin with one hand  when you are changing
the weight selector pin.  This is a safety precaution.
WARNING:
It is very important that you do not throw out or destroy these assembly
instructions as you never know when you will move or wish to relocate this
unit.  These must be kept on hand for future reference.
EXTRA TRAINING RESISTANCE
This unit incorporates a multiplying system which increases the weight
resistance up to 50% on the PRESS and PEC exercises.
TOOLS NEEDED TO ASSEMBLE 401 GYM:-
a) wrenches :-

2  x  9/16"

14mm

2  x  3/4"

19mm

1  x  5/8"

16mm

1  x  1/2"

13mm

1  x  7/16"

11mm

b) large screwdriver    c) hammer          PLIERS SHOULD NOT BE USED!!
This machine should be assembled finger tight in the beginning to allow for
proper alignment.

Warnings

Consult your doctor before participating in this or any exercise program.

Never lift weights alone. There should always be someone readily available to

help in case of difficulty.

Ensure that all nuts and bolts are fully tight before using any exercise equipment.

Always wear suitable clothing and footwear  e.g. track suit and training shoes.

Children should not be allowed on or around the machinery or equipment, even

when not in use.

Do not eat large meals before exercising.

Always warm up well before exercising as this will prevent muscle strain.

Remove jewellery, rings, chains and pins before exercising.

Check for full engagement of locking pins.

Summary of Contents for 401

Page 1: ...MODEL 5070 UK PAGE1 36 98 A S S E M B L Y I N S T R U C T I O N S 36 98 ASSEMBLY INSTRUCTIONS 01A687 401 GYM 401 ...

Page 2: ...part number which is missing and we will return the missing part by return mail ASSEMBLYINSTRUCTIONS 401 GYM MODEL 5070 UK CANADA YORKBARBELLCOLTD 1450SOUTHSERVICEROADWEST OAKVILLE TORONTO ONTARIO CANADAL6L5T7 TEL 905 827 6362 FAX 905 827 9593 U K YORKBARBELL U K LTD CHURCHILLWAY DAVENTRY NORTHANTS ENGLANDNN114YB TEL 01327 701800 FAX 01327 706704 AUSTRALIA YORKBARBELL AUST PTY LTD UNIT 1 LOT 2 SWA...

Page 3: ...S S USERONT ASSEMBLAGE MODÈLE 5070 UK 401 GYM La facon de vérifier les câbles métalliques est de glisser les doigts légèrement le long des câbles si les câbles sont êffilochés commander des câbles de remplacement à notre bureau Ceci est pour votre sécurité AVERTISSEMENT L USAGER EST RESPONABLE DE SA PROPRE SÉCURITÉ Si la boîte contenant les pièces du 401 Gym était scellée lors de l achat et qu il ...

Page 4: ...with 120lb 54 5kg at the bottom À NOTRE CLIENT ESTIMÉ Vous remarquerez que nous vous avons fourni 2 ensembles de déalcomanies de poids En voici la raison cette unité est dotée d une caractéristique spéciale de multiplicateur lors de l exécution de certains exercices Les décalcomanies de poids en papier d aluminium argent allant de 10lb 4 5kg à 80lb 36kg représentent la sélection réelle des poids u...

Page 5: ...41A83 AFTER COMPLETION OF THIS STEP THESE PARTS HAVE TO BE TIGHTENED TOGETHER APRÈS AVOIR TERMINÉ CET ÉTAPE CES PIÈCES DEVRONT ÊTRE ASSEMBLÉES x 2 x 2 41B412 41B412 33A32 33A356 33A13 PAGE5 36 98 1 2 33A32 33A355 x 2 ...

Page 6: ...AYANT UN OPERCULE POUR POSER LES POIDS Par ex OPERCULE À LA GAUCHE POUR LE PREMIER POIDS OPERCULE À LA DROITE POUR LE SECONDE POIDS NOTE ALTERNATE THE SIDE THE CAP IS ON FOR THE WEIGHTS ie FIRST WEIGHT LEFT SIDE SECOND WEIGHT RIGHT SIDE 3 4 ...

Page 7: ... 5 6 x 2 33A48 A B x 1 C x 1 33A32 33A51 33B63 33A51 33A394 33A481 33A32 A 41B219 C B 41B03 AFTER INSTALLATION OF BOLT B YOU MUST THEN TIGHTEN BOLT B APRÈSINSTALLATION DE LA VIS B ELLE DOIT ÊTRE SERRÉE 33A355 x 2 ...

Page 8: ...7 8 33A47 3 8 Washer 41B10 41B07 Rondelle 41B021 33B7662 41B419 41B137 PAGE8 36 98 x 1 33A51 33A481 33A51 33B63 x 1 ...

Page 9: ...9 41B246 41A80 41B137 41B137 41B01 PAGE9 36 98 ...

Page 10: ...PAGE10 36 98 10 33A51 33A56 33A596 x 1 33A5981 33A56 33B32 x 2 41B419 41B03 41B024 33A596 41B07 ...

Page 11: ...x 2 24B404 PAGE11 36 98 x 2 33A11 11 12 33A13 ...

Page 12: ...PAGE12 36 98 13 AFTER THIS STEP NOW ALIGN AND TIGHTEN ALL NUTS AND BOLTS AND SCREWS APRÈS CE TRAVAIL AJUSTEZ TOUTES LES BOULONS ET VIS ET SERREZ LES x 4 33A15 ...

Page 13: ... BE PLACED TOGETHER AS SHOWN IN DRAWING BEFORE INSTALLING IN BRACKET ALL PULLEY WHEELS SHOULD BE TIGHTENED BUT DO NOT OVERTIGHTEN AS PULLEY WHEELS SHOULD STILL MOVE FREELY TOUTES LES ROUES DE POULIE DOIVANT ÊTRE SERRÉES EN LAISSANT SUFFISAMENT D ÉSPACE POUR LES FAIRE TOURNER FACILEMENT 33A46 33A32 33A46 41B244 41A890 41A82 41B244 33A32 41A890 ...

Page 14: ...1A82 ALL PULLEY WHEELS SHOULD BE TIGHTENED BUT DO NOT OVERTIGHTEN AS PULLEY WHEELS SHOULD STILL MOVE FREELY 33A32 33A32 33A32 33A32 PAGE14 36 98 TOUTES LES ROUES DE POULIE DOIVANT ÊTRE SERRÉES EN LAISSANTSUFFISAMENT D ÉSPACE POUR LES FAIRE TOURNER FACILEMENT ...

Page 15: ...PAGE15 36 98 16 17 491 x 1 33A11 33A03 41A882 990 CABLES CÂBLES 33A232 33A32 ...

Page 16: ...PAGE16 36 98 18 x 1 33A477 33B63 992 33B548 33A53 ...

Page 17: ...n when doing press exercises No 3 4 8 9 10 11 ITEM 37 PIÈCE37 33B7526 ITEM 10 PIÈCE10 PIÈCE No 33B7526 GOUPILLE DE RÉGLAGE Le goupille de verrouillage doit être fixée fermement aux pièces No 10 et 37 lorsque les exercices pour pectoraux No 12 13 et 14 seronteffectués Retirer la goupille de verrouillagepoureffectuer les développés couchés No 3 4 8 9 10 et 11 ...

Page 18: ... 1 2 ROD 1 41B021 1 2 RD EXT BLACK CAP 2 33A355 5 16 18 x 2 1 4 HH BOLT 4 33A356 5 16 18 x 2 1 2 HH BOLT 2 33A394 5 16 18 x 2 1 2 CARRIAGE BOLT 1 33A32 5 16 18 HEX NUT 7 BAG No 247 401 PULLEY HARDWARE 32C197 33A32 5 16 HEX NUT 10 33A441 3 8 1 1 2 SHOULDER BOLTS 1 33A45 3 8 13 16 SHOULDER BOLTS 7 33A48 3 8 16 x 2 H H BOLT 2 33A51 3 8 16 HEX NUT 2 33A46 3 8 2 SHOULDER BOLT 2 41A890 401 DELRON PULLEY...

Page 19: ...A355 18 BOULONS HEX DE 5 16 x 2 1 4 4 33A356 18 BOULONS HEX DE 5 16 x 2 1 2 2 33A394 18 BOULONS VOITURE DE 5 16 x 2 1 2 1 33A32 18ÉCROUSHEXAGONAUXDE5 16 7 PIÈCE No QTÉ SAC No 250 401 GYMNASE DE MAISON V P NOIR 5070 UK 32C200 QTÉ 33A32 ÉCROUSHEXAGONALDE5 16 10 33A441 BOULONS MÉCANIQUES DE 3 8 1 1 2 1 33A45 BOULONS MÉCANIQUES DE 3 8 13 16 7 33A48 16 BOULONS HEX DE 3 8 x 2 2 33A51 16ÉCROUSHEXAGONALDE...

Page 20: ...9 1 10 B406 1 11 B415 1 12 B916 1 13 B917 1 14 B412 1 15 B2411 1 16 27A59 2 17 30B474 1 18 50E40 8 PARTS LIST A LISTE DES PIÈCES A 32C198 BAG No 248 SAC No 248 19 41A80 4 20 41A83 2 21 41B01 2 22 41B024 2 23 41B03 2 24 41B07 3 25 41B137 6 26 41B219 2 27 41B241 2 28 41B412 4 29 41B419 3 30 41B10 1 50 41B246 2 ITEM PART No QTY ARTICLE PIÈCENo QTÉ ITEM PART No QTY ARTICLE PIÈCE No QTÉ BAG No 246 SAC ...

Page 21: ...72 1 42 B7505 1 43 33A145 2 44 33A15 4 45 41B021 2 46 33B762 1 47 33A490 1 33A03 20ECROUSDEBLOCAGEDE1 4 1 33A11 20 VIS À TOLE DE 1 4 x 2 1 33A232 18 BOULON A OEILLET DE 5 16 x 3 1 2 1 33A32 18ECROUSHEXAGONAUXDE5 16 2 33A477 16 BOULONS H H DE 3 8 x 1 1 33A4989 AGRAFEDESURETÉDE5 16 No 3001 1 33A53 16ÉCROUSDEBLOCAGEDE3 8 1 33A7881 901CORDONENFILDEFERDE197 1 33A7883 901 CORDON EN FIL DE FER DE 117 1 4...

Page 22: ... clearance on each side 16 We recommend you never lift weights alone There should always be someone available to assist you Training with others can help motivate you N B this list should not be taken as exhaustive there may well be other warnings needed on specialised equipment B405 UK BAG 9436 32E72 Part No Description Qty 41D79 3mm Allen key 1 41D82 3 8 Steel Collar 1 41D81 U Pin 1 HOW TO LOCK ...

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