background image

 

14

 

Disassembly

 

When disassemble is made, wait until the furnace cools down. Also, be sure to wear protective 
gloves. 

 

 

)

 

Confirm  that  the  power  supply  to  the  combustion  blower  and  other  power  supplies  are 
OFF.

 

)

 

Confirm that all gas cocks are closed. 

)

 

Loosen the union, etc. of the gas piping. 

)

 

Remove the bolts that fix the selector valve 6 to the air flange, and remove the air flange. 

At this time, be careful not to lose the packing. 

)

 

Remove the air tube of the air actuator 6 and the DIN terminal of the solenoid valve.

 

)

 

Remove the bolts of the selector valve, and remove the selector valve and the packing. 

)

 

Take out the UV tube from the ultra adapter 

22

8)

 

Remove the plug cap from the spark plug.

 

9)

 

Remove the spark plug while directing care to the spark plug not to break its insulator when extracting 
it.

 

10)

 

Remove the bolt from the gas body 

, and extract the gas body, the main gas pile 

, the pilot gas 

pipe 

, etc.

 

11)

 

Remove the bolt from the pilot air body 

, and extract the pilot air pipe 

, etc.

 

12)

 

Extract the assist air body 

, the assist air pipe 

  and the assist air nozzle 

. These components 

come off upon the removal of the bolt from the pilot air body.

 

13

)

 

Take out the ceramic balls. For the method of taking them out, refer to “Replacement of Ceramic Balls” 
on P. 12. (When the burner body is removed, be sure to take out the ceramic balls first.) 

14

)

 

Remove the burner body 

  from the burner plate tile

. When the burner body is removed, be sure to 

replace the seal packing 

. (Be sure to do this after removing the pilot burner unit.) 

15

)

 

In  reassembling,  be  sure to  apply  burn-in  preventing  agent to  the  bolts  and the  thread 

portions. 

 

Pilot Nozzle

 

Replacement

 

 

1)

 

Remove the ignition plug 23. (Since this is vulnerable, it should be removed first.

2)

 

Remove the nozzle unit. 

(

Refer to the drawing

.) 

)

 

Remove the gas nozzle 21. 

)

 

Remove the pilot nozzle 19 and the pilot gas pipe 18. These two have been welded into an 
integrated component.   

)

 

When  reassemble  is  made,  use  the  disassembly  procedures  by  reversing  the  order.  Be 

sure to apply burn-in preventive agent to the threaded portions. 

)

 

Mount  the  ignition  plug  23,  and  confirm  the  spark  condition.  Then,  mount  the  nozzle 

unit. At this time, be careful not to damage the ignition plug. 

)

 

Mount the nozzle unit. At this time, be careful not to damage the ignition plug.

 

 
 

 
 

Summary of Contents for HOPE CRU-10

Page 1: ...63E HOPE C R U CRUCIBLE SELF REGENERATIVE GAS BURNER HANDLING MANURLS YOKOI KIKAI KOSAKUSHO CO LTD Head Office 2720 1 Oboraguchi Nakashidami Moriyama ku Nagoya 463 Japan Tel 81 52 736 0773 Fax 81 52 7...

Page 2: ...witch 4 5 Pressure Switch for Assist Air 5 6 Installation 6 7 Piping Monitoring of Main Flame 7 8 Operation Timing of the Valve 8 9 Flow sheet 9 10 Test Operation 10 11 Inspection Precautions 11 12 Re...

Page 3: ...e crucible directly the life of the crucible is extended and the temperature distribution is improved Although this burner was developed for crucibles it can be also applicable to other crucible shape...

Page 4: ...ure Main air pressure 4kPa CRU 10 5kPa CRU 20 Gas pressure 10kPa Pilot Gas pressure 6kPa Air pressure for driving the actuator 0 3MPa Assist Air 0 1MPa Weight Type Burner Mass kg Ceramics Ball Masskg...

Page 5: ...Electrical entry With indicator light 2 wire 24V 12V Solid State Auto Switch Grommet Indicator light Wiring type Load voltage DC AC D M9BW Relay PLC Auto switch model Applicable load The auto switch...

Page 6: ...5 Pressure switch for assist air Set the pressure switch by using the following method so that it can be ON when assist air is supplied and OFF when assist air is not supplied...

Page 7: ...ortion of the outer surface with fire brick castable refractory or the like to prevent the burner tile from dropping When mounting the burner to the furnace body fill the gap between the mounting port...

Page 8: ...driving the actuator and assist air the selector valve Since high temperature gas containing a large amount of moisture passes through the exhaust side piping it is advisable to take countermeasures a...

Page 9: ...ely or reversely OFF and ON respectively However at the time of temperature control this turning ON OFF is not simultaneous for these two valves 3 port valve for assist air Turn ON OFF this valve at e...

Page 10: ...e time of temperature control gas OFF operate the intake valve alone in reverse to the exhaust valve and the 3 port valve Set the intake valve OFF ON when the exhaust valve and the 3 port valve are ON...

Page 11: ...10 Flow sheet...

Page 12: ...valve After the ignition is achieved calculate the gas flow rate from the air flow rate to make the excess air ratio to 1 1 obtain the differential pressure of the orifice flow meter and set the gas...

Page 13: ...ramic balls of the heat storage body be sure to check the trap If a substantial crack or break is found since the ceramic balls may escape through the trap replace or repair the heat storage body If t...

Page 14: ...ix them with the crank bars and the tap bolts At this time do not forget about inserting the packing Open the upper lid in the same way Supply new balls from the lid Supply balls up to 10 to 12mm from...

Page 15: ...and the assist air nozzle These components come off upon the removal of the bolt from the pilot air body Take out the ceramic balls For the method of taking them out refer to Replacement of Ceramic Ba...

Page 16: ...acements as listed below It is recommended to make them ready as spare parts for use on site Ceramic Ball Selector Valve These are commonly used for both combustion air and exhaust Ignition Plug Packi...

Page 17: ...S YE S YE S Y ES Y ES Inspect the follow ing item s A re the ultravision frame rod and the protect relay are in normal operatio n Is there a heavy fluctuation in air pressure and gas pressure If ther...

Page 18: ...17 Structural drawing...

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