YOKOGAWA PG400 User Manual Download Page 15

 

 

<PG400 Pulse Generator for Clean Unit>

15

IM 19C01B05-01EN

2nd Edition : Jul. 06, 2021-00

CAUTION

  When the oscillator does not contact fluid, turn off the output switch to avoid damages to 

instrument. 

  Tighten the four front cover screws to the torque of 1.5 to 1.6 N·m.

n

  Adjusting ultrasonic power

In ultrasonic cleaning, cavitation caused by the application of ultrasonic waves contributes to the 

cleaning effect. The more cavities are produced, the more the cleaning effect is enhanced. 

 

In turbidity measurement using an optical system or pH measurement, however, measured 

values are more largely influenced with increase in the number of cavities produced.

PG400 can adjust the ultrasonic power so that the influence on measurements is controlled to 

within an allowable range and provide the most efficient cleaning.

Adjusting the ultrasonic power is recommended, when using for the first-time, replacing the 

ultrasonic oscillator, or changing the process flow rate.

l

  Adjusting Procedure

Adjust the ultrasonic power by turning the volume adjuster. Adjust it so that the measurement 

difference of turbidity detector or pH sensor can fall within an allowable range between when the 

ultrasonic cleeaning is on and off.

(1)  Turn OFF the output switch of PG400. Then, feed a sample water into the turbidity detector 

or pH sensor at the same flow rate as in a steady-state operation. Actuate the turbidimeter 

or pH analyzer.

 

Note:  Even if the ultrasonic power is the same, the influence of ultrasonic waves on measured values varies depending 

on the properties (velocity of flow and amount of suspended solids) of fluid in the sample cell.

(2)  Keep the output switch turned OFF. Wait until the turbidity or pH measurement becomes 

stable then record the measurement value.

(3)  Turn ON the output switch of PG400. Wait until the turbidity or pH measurement becomes 

stable then record the measurement value.

(4)  Compare the result from (2) and (3). If the difference between the two measurement 

is within an allowable range, the adjustment is complete. If not, you need to adjust the 

ultrasonic power. Insert a flathead screwdriver into the slot of the volume adjuster and turn it 

counterclockwise to reduce the ultrasonic power. (Figure.3.1) Then, return to (3).

Note:In case the power seems to have lowered excessively, turn it clockwise to increase the power. 

Then, return to (3).

4. Maintenance

The PG400 requires very little periodic maintenance, except to make sure the front window is 

kept clean in order to permit a clear view of the LED.

If the window becomes soiled, clean it using a soft damp cloth or soft tissue. To deal with more 

stubborn stains, a neutral detergent may be used. 

When you must open the front cover and/or remove cable glands, make sure that the seals 

are clean and correctly fitted when the unit is re-assembled in order to maintain the housing’s 

weatherproof integrity against water and water vapor.

CAUTION

Never use harsh chemicals or solvents. If the window does become heavily stained or scratched, 

parts replacement might be required.

 

Contact Yokogawa service when replacing the front cover. Part numbers are  K8008DC (Code of Housing “-B”, Urethane 

coating), or K8008DF (Code of Housing “-D”, High anti-corrosion coating).

Summary of Contents for PG400

Page 1: ...User s Manual PG400 Pulse Generator for Clean Unit IM 19C01B05 01EN IM 19C01B05 01EN 2nd Edition ...

Page 2: ...ed read the Safety Instruction Manual IM 00C01C01 01Z1 that is attatched to the product You can download the latest documents from our website https www yokogawa com an pg400 n Notes on Handling User s Manuals Please hand over the user s manuals to your end users so that they can keep the user s manuals on hand for convenient reference Please read the information thoroughly before using the produc...

Page 3: ... threaded parts are damaged and the screws cannot be tightened the waterproof performance will deteriorate n Safety Protection and Modification of the Product In order to protect the system controlled by the product and the product itself and ensure safe operation observe the safety precautions described in this user s manual We assume no liability for safety if users fail to observe these instruc...

Page 4: ... liquid gas or other inclusions which may reduce dielectric strength Degree 2 is the normal indoor environment EMC EN 61326 1 Class A Table 2 For use in industrial locations EN61000 3 2 EN61000 3 3 RCM EN 61326 1 Class A Table 2 Korea Electromagnetic Conformity Standard Class A 한국 전자파적합성 기준 A급 기기 업무용 방송통신기자재 이 기기는 업무용 A급 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정외의 지역에서 사용하는 것을 목적으로 합니다 Information o...

Page 5: ... valid in the EU u Control of Pollution Caused by the Product This is an explanation for the product based on Control of Pollution caused by Electronic Information Products in the People s Republic of China 产品中有害物质的名称及含量 部件名称 有害物质 铅 Pb 汞 Hg 镉 Cd 六价铬 Cr VI 多溴联苯 PBB 多溴二苯醚 PBDE 外壳 金属 外壳 塑料 印刷电路板组件 电缆 表示该有害物质在该部件中所有均质材料中的含有量都在GB T26572所规定的限量要求以下 表示该有害物质至少在该部件的某一均质材料中的含有量超出GB T26572所规定的限量要求 环保使用期限 这个标志...

Page 6: ...CT CB CD CF Universal mounting kit stainless steel 7 Pipe and wall mounting hardware stainless steel Wall mounting hardware for replace from PUS400G TUS400G Panel mounting hardware stainless steel Panel mounting hardware for replace from PUS400G TUS400G Hood stainless steel Hood stainless steel urethane coating Stainless steel tag plate Conduit adapter G1 2 x 2 pcs Conduit adapter 1 2NPT x 2 pcs C...

Page 7: ...8BW 5 m K8008AX K8008BX 10 m K8008AY K8008BY 15 m K8008AZ K8008BZ Option parts Name Part No Remarks Rubber plug K9703ZN for cable gland Fuse A1109EF 250V 1 0A minimum 5 pcs Conduit adapter G1 2 K8008GF for Option code CB 1 2NPT K8008GG for Option code CD M20 1 5 K8008GH for Option code CF Hardware Pipe and wall mounting hardware K9703SS same as Option code U Panel mounting hardware K9703ZD same as...

Page 8: ...37 4 M6 depth 8 not used For Oscillator cable For power supply Unit mm 40 l Conduit Adapter Option code CB CD CF Adapter 49 1 93 G1 2 female thread CB 1 2 NPT female thread CD M20x1 5 CF Approx 55 2 2 Packing Unit mm inch Plate Tab Case l Stainless steel hood Option code H6 H7 184 220 70 100 9 165 165 72 57 50 199 Unit mm ...

Page 9: ...ting hardware PM l Panel mounting hardware Option code PM UM 2 M5 length 35 185 178 100 195 121 Panel thickness 1 to 12 Spacing panel cutout 4 M6 138 1 0 138 1 0 Unit mm Tighten the four screws to a torque of 2 N m l Panel mounting hardware for replace from PUS400G TUS400G Option code PM1 180 180 138 138 173 1 1 0 156 1 1 0 121 121 Unit mm Panel cutout dimensions Part for replacement ...

Page 10: ... the four screws to a torque of 2 N m l Wall mounting hardware for replace from PUS400G TUS400G Option code U1 100 70 185 42 15 4 M6 Unit mm For wall mounting 3 ø10 holes Tighten the four screws to a torque of 2 N m l Pipe mounting hardware Option code U UM 155 100 200 50 184 5 165 209 Pipe mounting Horizontal Pipe mounting Vertical Pipe 50A ø60 5 M8 U bolt 4 M6 Unit mm Tighten the four screws to ...

Page 11: ...ing optional mounting hardware PM or UM Wall mounting using optional mounting hardware U or UM Pipe mounting using optional mounting hardware U or UM on a horizontal or vertical pipes Nominal size 50A When replacing PUS400G or TUS400G with PG400 you can continue to use the existing panel holes or installation holes by using the hardware for replacement Panel mounting using optional mounting hardwa...

Page 12: ...2 right Protect cover Figure 2 Protect cover 2 2 2 Installation cable gland Follow the next procedure to install the supplied cable gland Figure 3 The supplied cable glands are for cables with an outside diameter of 6 to 12 mm 0 24 to 0 47 inches 1 Push the plate along with the metal plate to help indicate the position 2 Confirm that the cable gland has gasket and washer attached Screw lightly the...

Page 13: ...WARNING You must install external power supply switch or circuit breaker for power supply The external power supply switch or a circuit breaker must comply with a current rating of 5A IEC60947 1 or IEC60947 3 Yokogawa recommend installing the external power supply switch circuit breaker and PG400 all in the same location Install the external power supply switch or circuit breaker to the place wher...

Page 14: ...Wire the oscillator cable to terminal U1 U2 and S Oscillator cables are supplied to PH8HS or PH8HF with ultrasonic cleaning specified The terminal U3 is not used l TU Connect to TB810D TB820D TB700G TB750G When connecting to TB810D or TB820D wire the oscillator cable to terminal U1 U2 and S You need to purchase the oscillator cable separately When connecting to TB700G or TB750G wire the oscillator...

Page 15: ...asured values varies depending on the properties velocity of flow and amount of suspended solids of fluid in the sample cell 2 Keep the output switch turned OFF Wait until the turbidity or pH measurement becomes stable then record the measurement value 3 Turn ON the output switch of PG400 Wait until the turbidity or pH measurement becomes stable then record the measurement value 4 Compare the resu...

Page 16: ... pH sensors or the window of ultrasonic oscillator of turbidity detectors However if you found no or little effect even after the cleaning power adjustment the possible reasons would be as follows Ultrasonic oscillator error Check whether there is a hole made by a surface corrosion of the oscillator If there is the corrosion and fluid enters the instrument other parts may need to be replaced Oscil...

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