YOKOGAWA PG400 User Manual Download Page 11

 

 

<PG400 Pulse Generator for Clean Unit>

11

IM 19C01B05-01EN

2nd Edition : Jul. 06, 2021-00

2.  Installation and Wiring

This chapter describes wiring and installation.

2.1 Installation

The PG400 is weatherproof and can be installed both indoors and outdoors. It should, however, 

be installed as close as possible to the holders for pH meters or turbidity detectors. Avoid long 

cable runs of oscillator cables between the instrument and detectors. 

Select an installation site where the ambient temperature and humidity are within the limits of the 

instrument specifications as below. If the instrument is installed outdoors and exposed to direct 

sunlight, a sun shade hood should be used.

Ambient Operating Temperature: 

-15 to +55 ºC

Storage Temperature:  

 

-30 to +70 ºC

Humidity: 

 

 

 

10 to 90% RH at 40ºC (Non-condensing)

Select an installation site that meets the following conditions.

•  Mechanical vibrations and shocks are negligible.

•  No relay switch and power switch are installed close to the converter.

•  There is space for cable connection beneath the cable glands.

•  Not exposed to direct sunlight or severe weather conditions.

•  Maintenance is possible.

•  No corrosive atmosphere.

The PG400 has following mounting possibilities. See Dimensions for information on the hardware 

for mounting.

•  Panel mounting using optional mounting hardware (/PM or /UM)

•  Wall mounting using optional mounting hardware (/U or /UM)

•  Pipe mounting using optional mounting hardware (/U or /UM) on a horizontal or vertical 

pipes (Nominal size: 50A)

When replacing PUS400G or TUS400G with PG400, you can continue to use the existing panel 

holes or installation holes by using the hardware for replacement.

•  Panel mounting using optional mounting hardware (/PM1)

•  Wall mounting using optional mounting hardware (/U1)

The universal mounting kit (/UM) contains the pipe and wall mounting hardware (/U) and the 

panel mounting hardware (/PM). Some can be left unused.

2.2 Wiring

Loosen the screws at the four corners of the front cover and open the front cover to the left.

For replacement, screws (Part No. K9699PL : M5 screw + spring) are required.

Before you remove the protect cover to wire output terminals and power cable, be sure to shut down 

the power supply.

Do not allow cables to cover the LED light.

 WARNING

Always place the protect cover over the terminals to avoid electric shock.

CAUTION

  To install the front cover, tighten each screw evenly until every four of them is completely 

fastened. For example turn each screw in two times and repeat it until all of the screws are 

evenly tightened up.

  Do not use an electric screwdriver with high revolutions such as 1000 rpm. The revolutions 

of the electric screwdriver should be less than 400 rpm.

 

Tighten the four front cover screws to the torque of 1.5 to 1.6 N·m. for complying with IP66 or Type4X)

Summary of Contents for PG400

Page 1: ...User s Manual PG400 Pulse Generator for Clean Unit IM 19C01B05 01EN IM 19C01B05 01EN 2nd Edition ...

Page 2: ...ed read the Safety Instruction Manual IM 00C01C01 01Z1 that is attatched to the product You can download the latest documents from our website https www yokogawa com an pg400 n Notes on Handling User s Manuals Please hand over the user s manuals to your end users so that they can keep the user s manuals on hand for convenient reference Please read the information thoroughly before using the produc...

Page 3: ... threaded parts are damaged and the screws cannot be tightened the waterproof performance will deteriorate n Safety Protection and Modification of the Product In order to protect the system controlled by the product and the product itself and ensure safe operation observe the safety precautions described in this user s manual We assume no liability for safety if users fail to observe these instruc...

Page 4: ... liquid gas or other inclusions which may reduce dielectric strength Degree 2 is the normal indoor environment EMC EN 61326 1 Class A Table 2 For use in industrial locations EN61000 3 2 EN61000 3 3 RCM EN 61326 1 Class A Table 2 Korea Electromagnetic Conformity Standard Class A 한국 전자파적합성 기준 A급 기기 업무용 방송통신기자재 이 기기는 업무용 A급 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정외의 지역에서 사용하는 것을 목적으로 합니다 Information o...

Page 5: ... valid in the EU u Control of Pollution Caused by the Product This is an explanation for the product based on Control of Pollution caused by Electronic Information Products in the People s Republic of China 产品中有害物质的名称及含量 部件名称 有害物质 铅 Pb 汞 Hg 镉 Cd 六价铬 Cr VI 多溴联苯 PBB 多溴二苯醚 PBDE 外壳 金属 外壳 塑料 印刷电路板组件 电缆 表示该有害物质在该部件中所有均质材料中的含有量都在GB T26572所规定的限量要求以下 表示该有害物质至少在该部件的某一均质材料中的含有量超出GB T26572所规定的限量要求 环保使用期限 这个标志...

Page 6: ...CT CB CD CF Universal mounting kit stainless steel 7 Pipe and wall mounting hardware stainless steel Wall mounting hardware for replace from PUS400G TUS400G Panel mounting hardware stainless steel Panel mounting hardware for replace from PUS400G TUS400G Hood stainless steel Hood stainless steel urethane coating Stainless steel tag plate Conduit adapter G1 2 x 2 pcs Conduit adapter 1 2NPT x 2 pcs C...

Page 7: ...8BW 5 m K8008AX K8008BX 10 m K8008AY K8008BY 15 m K8008AZ K8008BZ Option parts Name Part No Remarks Rubber plug K9703ZN for cable gland Fuse A1109EF 250V 1 0A minimum 5 pcs Conduit adapter G1 2 K8008GF for Option code CB 1 2NPT K8008GG for Option code CD M20 1 5 K8008GH for Option code CF Hardware Pipe and wall mounting hardware K9703SS same as Option code U Panel mounting hardware K9703ZD same as...

Page 8: ...37 4 M6 depth 8 not used For Oscillator cable For power supply Unit mm 40 l Conduit Adapter Option code CB CD CF Adapter 49 1 93 G1 2 female thread CB 1 2 NPT female thread CD M20x1 5 CF Approx 55 2 2 Packing Unit mm inch Plate Tab Case l Stainless steel hood Option code H6 H7 184 220 70 100 9 165 165 72 57 50 199 Unit mm ...

Page 9: ...ting hardware PM l Panel mounting hardware Option code PM UM 2 M5 length 35 185 178 100 195 121 Panel thickness 1 to 12 Spacing panel cutout 4 M6 138 1 0 138 1 0 Unit mm Tighten the four screws to a torque of 2 N m l Panel mounting hardware for replace from PUS400G TUS400G Option code PM1 180 180 138 138 173 1 1 0 156 1 1 0 121 121 Unit mm Panel cutout dimensions Part for replacement ...

Page 10: ... the four screws to a torque of 2 N m l Wall mounting hardware for replace from PUS400G TUS400G Option code U1 100 70 185 42 15 4 M6 Unit mm For wall mounting 3 ø10 holes Tighten the four screws to a torque of 2 N m l Pipe mounting hardware Option code U UM 155 100 200 50 184 5 165 209 Pipe mounting Horizontal Pipe mounting Vertical Pipe 50A ø60 5 M8 U bolt 4 M6 Unit mm Tighten the four screws to ...

Page 11: ...ing optional mounting hardware PM or UM Wall mounting using optional mounting hardware U or UM Pipe mounting using optional mounting hardware U or UM on a horizontal or vertical pipes Nominal size 50A When replacing PUS400G or TUS400G with PG400 you can continue to use the existing panel holes or installation holes by using the hardware for replacement Panel mounting using optional mounting hardwa...

Page 12: ...2 right Protect cover Figure 2 Protect cover 2 2 2 Installation cable gland Follow the next procedure to install the supplied cable gland Figure 3 The supplied cable glands are for cables with an outside diameter of 6 to 12 mm 0 24 to 0 47 inches 1 Push the plate along with the metal plate to help indicate the position 2 Confirm that the cable gland has gasket and washer attached Screw lightly the...

Page 13: ...WARNING You must install external power supply switch or circuit breaker for power supply The external power supply switch or a circuit breaker must comply with a current rating of 5A IEC60947 1 or IEC60947 3 Yokogawa recommend installing the external power supply switch circuit breaker and PG400 all in the same location Install the external power supply switch or circuit breaker to the place wher...

Page 14: ...Wire the oscillator cable to terminal U1 U2 and S Oscillator cables are supplied to PH8HS or PH8HF with ultrasonic cleaning specified The terminal U3 is not used l TU Connect to TB810D TB820D TB700G TB750G When connecting to TB810D or TB820D wire the oscillator cable to terminal U1 U2 and S You need to purchase the oscillator cable separately When connecting to TB700G or TB750G wire the oscillator...

Page 15: ...asured values varies depending on the properties velocity of flow and amount of suspended solids of fluid in the sample cell 2 Keep the output switch turned OFF Wait until the turbidity or pH measurement becomes stable then record the measurement value 3 Turn ON the output switch of PG400 Wait until the turbidity or pH measurement becomes stable then record the measurement value 4 Compare the resu...

Page 16: ... pH sensors or the window of ultrasonic oscillator of turbidity detectors However if you found no or little effect even after the cleaning power adjustment the possible reasons would be as follows Ultrasonic oscillator error Check whether there is a hole made by a surface corrosion of the oscillator If there is the corrosion and fluid enters the instrument other parts may need to be replaced Oscil...

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