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YINGLISOLAR.COM

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GB Modules Installation and User Manual  Page 1 

This manual applies to photovoltaic modules (“PV modules”, 
also commonly known as solar panels) manufactured by 
Yingli Energy Development Company Limited (“Yingli 
Solar”), and is explicitly written for qualified professionals 
(“Installer” or “Installers”), including without limitation 
licensed electricians and RAL Certified PV Installers.

I N T R O D U C T I O N

Thank you for choosing Yingli Solar as your PV module provider. We 
appreciate your business! This manual contains important information 
pertaining to the electrical and mechanical installation and maintenance 
of PV modules, and contains safety information that you must read carefully 
and be familiar with before handling, installing, and/or maintaining Yingli Solar 
PV modules.

Yingli Solar does not assume responsibility and expressly disclaims liability for 
losses, damages, or expenses arising out of, or in any way connected with this 
Installation and User Manual. Yingli Solar assumes no responsibility for any 
infringement of patents or other rights of third parties, which may result from 
using Yingli Solar PV modules. No license is granted expressly or by implication 
or under any patent or patent rights. The information in this manual is believed 
to be reliable, but does not constitute an expressed or implied warranty. Yingli 
Solar reserves the right to make changes to its PV modules and other products, 
their specifications, or this manual without prior notice.

Yingli Solar and its subsidiaries are not liable for any damages caused by 
inappropriate installation, use, or maintenance of Yingli Solar PV modules, 
including without limitation damages, losses, and expenses caused by non-
observance of the instructions of this manual or caused by or in connection with 
products of other manufacturers.

Yingli Solar PV modules are designed to meet the requirements for the standards 
IEC 61215 and IEC 61730, application class A. Modules rated for use in this 
application class may be used in systems operating at greater than 50 V DC 
or 240 W, where general contact access is anticipated. Modules qualified for 
safety through IEC 61730-1 and IEC 61730-2 and within this application class are 
considered to meet the requirements for safety class II. In the course of the PV 
module certification process, the compliance of this manual with the certification 
requirements has been verified by an independent certification laboratory. 

This Installation and User Manual is available in different languages. In cases of 
discrepancy between versions, the English language version shall control.

Failure to comply with the requirements listed in this manual will invalidate the 
Limited Warranty for PV Modules as provided by Yingli Solar at the time of sale 
to the direct customer. Additional recommendations are provided to enhance 
safety practices and performance results. Please provide a copy of this manual 
to the PV system owner for their reference, and inform them of all relevant 
aspects of safety, operation and maintenance.

S A F E T Y

General 

You must understand and follow all applicable local, state, and federal 
regulations and standards for building construction, electrical design, fire, and 
safety, and must check with local authorities to determine applicable permitting 
requirements before attempting to install or maintain PV modules.
 
Rooftop PV systems should only be installed on dwellings that have been 
formally analyzed for structural integrity, and confirmed to be capable of 
handling the additional weighted load of PV system components, including PV 
modules, by a certified building specialist or engineer.

 

For your safety, do not attempt to work on a rooftop until safety 
precautions have been identified and taken, including without 
limitation fall protection measures, ladders or stairways, and 
personal protective equipment (PPE).

For your safety, do not install or handle PV modules under adverse conditions, 
including without limitation strong or gusty winds, and wet or frosted roof surfaces. 

The flat-plate PV module construction consists of a laminated assembly of solar 
cells encapsulated within an insulating material with a rigid glass surface and 
an insulated substrate. The laminated assembly is supported by an aluminum 
frame that is also used for installation the module. See Figure 1 for an illustration 
of the PV module components.

   Figure 1: Module components and cross-section of the laminated assembly

Electrical

PV modules can produce current and voltage when exposed to 
light of any intensity. Electrical current increases with higher 
light intensity. DC voltage of 30 Volts or higher is potentially 
lethal. Contacting the live circuitry of a PV system operating 
under light can result in lethal electric shock.

1

1. 

Aluminum Frame

2. Glass

3.  Encapsulating EVA

4.  PV Cell

5. Backsheet

2

3

5

4

YINGLI SOLAR GB MODULES 

Installation and User Manual

Revision date: August 10th, 2022  |  Applicable for IEC certified products  |  The second edition

Summary of Contents for YLM-J 3.0 PRO Series

Page 1: ...tification requirements has been verified by an independent certification laboratory This Installation and User Manual is available in different languages In cases of discrepancy between versions the English language version shall control Failure to comply with the requirements listed in this manual will invalidate the Limited Warranty for PV Modules as provided by Yingli Solar at the time of sale...

Page 2: ...ules in any way Doing so may degrade performance or cause irreparable damage and will void any applicable warranties If it is necessary to store PV modules prior to installation the PV modules should remain inside the packaging and protected from exposure that could compromise the durability of the packaging Fire Yingli Solar PV Modules have a Class C fire resistance rating in accordance with the ...

Page 3: ...cross sectional areas that are approved for use at the maximum short circuit current of the PV module Yingli Solar recommends installers use only sunlight resistant cables qualified for direct current DC wiring in PV systems The minimum wire size should be 4mm2 Table 1 Required minimum field wiring specifications Testing Standard Wire Size Temperature Rating Required Minimum Field Wiring EN 50618 ...

Page 4: ...sult in galvanic corrosion An addendum to UL Standard 1703 Flat Plate Photovoltaic Modules and Panels recommends metal combinations not exceed an electrochemical potential difference of 0 5 Volts The frame rails have pre drilled holes marked with a grounding sign as illustrated in Figure 8 These holes should be used for grounding purposes and must not be used for installation the PV modules Do not...

Page 5: ...n attachment Figure 12 Installation rails The large size modules are mounted with four outer holes with max mechanical loads of 5400 Pa snow front and 2400 Pa wind back Top down Clamps Third party clamps that have been designed for PV installation structures are an approved installation attachment method for Yingli Solar PV modules Modules must be fastened using clamps applied to the top side of t...

Page 6: ...rasive materials that could scratch or damage the glass surface Failure to comply with these requirements may adversely affect the PV module performance Yingli Solar PV modules are designed to withstand high snow loads However if removing snow is desired to enhance production use a brush to gently remove snow Do not try to remove frozen snow or ice from PV modules DECOMMISSIONING The dismantling o...

Page 7: ...racteristics are within 10 percent of the indicated values of Isc Voc and Pmax under Standard Test Conditions irradiance of 1000 W m2 AM 1 5 spectrum and a cell temperature of 25 C Refer to module datasheets for specific power output tolerances Please refer to Table 1 to see which power classes actually exist for which module series Family YLM J 3 0 PRO Type YLxxxD 37e 1 2 xxx 390 415 YLxxxD 37e 1...

Page 8: ...4 20 N m The tightening steps as follows use torque wrench to tighten nut to target torque nut loosen 90 180 degrees finally tighten the nut to the target torque and reduce the torque attenuation 2 Mounting hole installation 1P tracker Type Mechanical load Pa Safety factor Schematic diagram Purlin parallel to long side frame 1600 1600 1 5 Notes To maximize mounting longevity Yingli Solar strongly ...

Page 9: ...ashers of minimum 1 4 mm thickness with an minimum outer diameter of 15 57 mm Modules can be attached using the mounting holes the number of mounting holes used for a single long side frame 2 including at least one φ7 10 mm hole on the back of the module frame by fixing the module to the support rails with bolts Secure the module in each mounting location with M6 and M8 bolts and matching flat was...

Page 10: ... when it is pressed down L represents the length of the long side of the module the described distances are from the module edge to the middle of the clamp The long side frames of the module are fixed to the mounting beam or rail by at least 4 clamps that can be fitted with M8 bolts The length of the clamp 40 mm and the module frame to maintain at least 7 mm but not more than 10 mm overlap part co...

Page 11: ...es are required to secure the modules to the forklift with a tensile strength greater than 2000 kgf 2 Pass the forearm of the anti tilting bracket through the pallet insert the two bolts into the front round hole of the anti tilting bracket and adjust the support angle of the anti tilting bracket so that the angle with the ground is between 80 and 87 3 When placing it need to wait for the packing ...

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