YILKAR YK 60 S Additional Installation Instruction Download | Manualshive

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VEHICLE ROOF

FOR EVAPORATOR

CONNECTION

U DOUBLE PROFILE

Assembly Step 4:

The position of the U connection profiles to be used for the evaporator should be marked
on the roof in the vehicle as shown below and mounted to the roof with a drill-tipped
trapezoidal M5x25 screw. 8 connection screws are used for this connection.

42

DRIVE

DIRECTION

552

EN

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Summary of Contents for YK 60 S Additional

Page 1: ...ional YILKAR Montaj Talimat Installation Instruction SSH MT 01 05 TR EN De i iklik yapma hakk sakl d r T rkiye de bas lm t r Y lkar Klima 2023 The right to make changes is reserved Printed in Turkey Y...

Page 2: ...ON NO YAYIN TAR H PUBLISH DATE REV ZYONU YAPAN K REVISING PERSON REV ZYON NEDEN REASON FOR REVISION SSH MT 01 05 TR EN De i iklik yapma hakk sakl d r T rkiye de bas lm t r Y lkar Klima 2023 The right...

Page 3: ...YK 60 S lave Genel Bak 6 4 3 YK 60 S lave nite Montaj 11 4 3 1 YK 60 S lave nite l leri 11 4 3 2 nitenin Tavan Montaj 11 1 2 1 ECE R 10 3 2 1 YK 60 S lave Nedir 2 2 Nas l al r 2 3 YK 60 S lave Teknik...

Page 4: ...m ve Bak m nerileri 27 6 1 Evaporat r Yedek Par alar 6 2 Di er Yedek Par alar 30 28 SSH MT 01 05 TR EN De i iklik yapma hakk sakl d r T rkiye de bas lm t r Y lkar Klima 2023 The right to make changes...

Page 5: ...ecurity and Legal Regulations 2 Definition and Technical Information 3 Overview 3 2 General Description 4 1 General Assembly Diagram 4 4 Hoses and Fitting 4 4 1 Air Conditioner Hoses and Fitting Conne...

Page 6: ...e and Maintenance Recommendations 6 1 Evaporator Spare Parts 6 2 Other Spare Parts SSH MT 01 05 TRSSH MT 01 05 TR EN De i iklik yapma hakk sakl d r T rkiye de bas lm t r Y lkar Klima 2023 The right to...

Page 7: ......

Page 8: ......

Page 9: ...haz n g venli kullan m na dair bilgiler i ermektedir Y lkar klima montaj n tam olarak yapman z i in l tfen bu montaj talimat n dikkatlice okuyunuz G venli ve temiz yerde muhafaza edilmesi tavsiye edil...

Page 10: ...m hangisi nce ger ekle irse garanti kapsam i indedir r n n garanti s reci i inde ar zalanmas durumunda tamirde ge en s re garanti s resine ilave edilir Bu s re r n n yetkili servise teslimi ile birlik...

Page 11: ...unda yap n z Klima nitesi a lmadan nce ak ba lant s kesilniz L tfen kendi g venli iniz i in a a da yer alan kurallara dikkat ediniz 1 2 G venlik ve Yasal D zenlemeler YK 60 S lave model tavan tipi kl...

Page 12: ...sahip oldu u t m zellikleri ile evrensel kompakt ve ekonomiktir 2 1 YK 60 S lave Nedir 2 2 Nas l al r Ara tavan klimalar ara i erisindeki s y alarak yolcu s l konforunu sa layan s makineleridir Ara ta...

Page 13: ...r Fan Debisi 1000 m sa 1 Blower Motor i in l ler Uzunluk x Geni lik x Y kseklik 610 x 420 x 226 mm A rl k Montaj Kiti Hari 8 kg Azami Toplam Elektrik Al m 18 A 12 VDC 9 A 24 VDC 2 3 YK 60 S lave Tekni...

Page 14: ...11 02 YK060 01 2 HAVA EMIS IZGARA PLASTIK 1 SIYAH 1 ADT 501 24 HEIPL 14 3 HORTUM CELIK TEL SPIRAL 12 MM 6 MT 108 02 HC00M 12 4 U CIFTLI RAY KULAK 70 CM KOMPLESI 1 SET 502 51 UC005 01 3 Genel Bak 3 1 Y...

Page 15: ...ma sisteminde ak m ve voltaj de erleri yard m ile ak m yolunu a p kapatarak anahtarlama yapar Bu sayede kliman n d zenli al mas n sa lar Klima sistemi i in 12V ve 24V opsiyonlar bulunmaktad r R le Kar...

Page 16: ...ak y n ve al ak y ksek bas n b lgeleri g sterilmektedir 8 SLAVE MASTER Y ksek Bas n Hatt Al ak Bas n Hatt Slave lave r n Master Ana r n Toplanma Noktas Toplanma noktas nda ilave r n n ana r ne ba lant...

Page 17: ...tajlanmas gereken par alard r 9 Montaj Ad m 1 ncelikle U ba lant profillerini arac n z n tavan na uygun l lerde kesiniz Montaj Ad m 2 Kesilen U profillerinin ray kulak par alar n birbirine ge irerek m...

Page 18: ...m 4 Monoblok nite i in kullan lacak U ba lant profilleri konumu a a da g sterilen l de ara i inde tavan zerinde i aretlenmeli ve matkap u lu trapez M5x25 vida ile tavana montaj sa lanmal d r Bu ba la...

Page 19: ...n Tavan Montaj Montaj Ad m 5 Evaporat r nitesini araca daha nceden montaj yap lan U profillere matkap u lu trapez alt k e ba M5x25 vidalar ile uygun ekilde montajlay n z Evaporat r n bulundu u k s mda...

Page 20: ...TR S R Y N LAVE N TE ALT G R N 12...

Page 21: ...e blok valf giri inde bulunan 5 8 inyonu de i tirilmelidir yerine n flan a selenoid valf inyonu montajlanmal d r n flan a ge irilen inyonlar blok valfe tekrar montajlanmal d r Ard ndan selenoid valf v...

Page 22: ...14 TR...

Page 23: ...HORTUMU VE REKOR BA LANTISI Su tahliye hortumu ba lant s i in kelep eler evaporat r su tahliye k sm ndaki kademenin arkas ndan ekilde g sterildi i gibi s k lmal d r Su tahliye hortumlar su ak na enge...

Page 24: ...lant lar Y lkar iklimlendirme sisteminde mevcut bulunan SAE J 2064 type E standartlar na uygun hortum e itleri bu hortumlara ait minimum b k lme yar ap ve bu hortumlarla kullan lan rekorlar a a daki...

Page 25: ...1 3 Kelep e ve Plastik Adapt rler 1 ncelikle hortumlar d z bir ekilde kesiniz 1 2 Rekorun ge ece i hortumun i k sm n ya lay n z 3 Rekorlar hortumlara d zg n bir ekilde oturtunuz 2 3 4 Pense yard m yl...

Page 26: ...Arac n hareketli elemanlar ndan ve s cak b lgelerinden uzak tutunuz hatt n ge ece i t m keskin kenar ve k elerden izole ederek montaj yap n z Hortumlar minimum b k lme yar ap na uygun ekilde b k n z...

Page 27: ...ar ile y zeye ge irerek montajlay n z 4 5 Elektrik Ba lant lar nite konumu ergonomik olarak s r c n n eri ilebilece i bir alanda d z bir y zey olarak se ilmelidir Montaj y zeyi l leri 90x45 mm olmal d...

Page 28: ...nu sigortan n bir taraf na ge iriniz Di er M8 kablo ucunu arac n ak s n n kutbuna yerle tiriniz M5 pullu somunlar takarak kofra setinin montaj n tamamlay n z Son olarak arac n arj dinamosundan al nan...

Page 29: ...TR 4 5 2 Kablo Ba lant s ve Devre emas 21 KOFRA 80A ARJ D NAMOSU S cakl k Sens r FAN BLOWER MOTOR ase GND SELENOID VALF ase GND ase GND ase GND...

Page 30: ...ACC 1 NU Kablo 0 50mm 5 Kumanda Besleme 2 NU Kablo 0 50mm 6 A C 3 NU Kablo 0 50mm 7 FAN 1 4 NU Kablo 0 50mm 8 FAN 2 5 NU Kablo 0 50mm 9 FAN 3 6 NU Kablo 0 50mm 10 Selenoid Valf Mavi 0 50mm 11 S cakl k...

Page 31: ...rleri sayesinde klimay devreye al p kartmaya yard mc olur 23 TR 3 6 2 1 5 4 7 Set S cakl Is tma A k Klape Kapal D S cakl k So utma A k Fan Kademe S cakl k 7 6 5 2 3 4 1 Klape A k 18 32 SET 21 Set s ca...

Page 32: ...s tma modunda al r opsiyonel Havaland rma modunu ba latmak i in fan kademesi butonuna bas n Ekranda durum g stergesi olarak veya i areti yok ise kliman z havaland rma modunda al r 24 4 5 4 1 So utma...

Page 33: ...n E 1 S cakl k Sens r A k Devre Olu ma Nedeni Kablo kesilmi veya soket km olabilir Sens r ar zalanm veya k r lm olabilir Cihaz n Tepkisi Hata olu tu unda sistem kapan r ve ekranda hata kodu g sterilir...

Page 34: ...nmas Kompres r taraf ndan ba lanan vakum pompas ile sistem vakumlan r Bu i lem so utucu gaz verilmeden nce sistemin i inde kalan hava ve nem vakum pompas ile sistemden d ar ya at lmas n sa lamaktad r...

Page 35: ...XINJING 2220 01 x1 ADT 104 04 2XJ00 01 6 REKOR BLOK VALF SELENOID VALF ARA ADAPTOR x1 ADT 108 07 21001 51 7 7 8 X14 UNF OR NGL NYON BLOK VALF IKI ADAPT R x1 ADT 108 07 21001 11 8 SU TASI KOMPLE PLASTI...

Page 36: ...18 32 SET 21 TR 28 D J TAL KL MA KONTROL PANEL x1 ADT 105 01 KU010 01 KOFRA x1 ADT 503 92 KFSET 01 6 2 Di er Yedek Par alar...

Page 37: ...snas nda her zaman orijinal yedek par a kullan lmal d r YILKAR taraf ndan onaylanmam olan par alar nitenin g venli ini ve d zg n al mas n olumsuz etkileyebilir Bu t r durumlarda nite GARANT kapsam nda...

Page 38: ...unca kurumalar n engeller Kondanser bataryas n d zenli olarak kontrol ediniz ve gerekirse s k t r lm hava kullanarak ve al minyum kanatlara zarar vermeyecek ekilde temizleyiniz Is de i tiricilere yak...

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Page 41: ...ned and includes information on safe use of the device Please read this installation instruction carefully in order to fully install Y lkar air conditioner It is recommended to be stored in a safe and...

Page 42: ...irst from the date of installation of the product In case the product fails during the warranty period the time spent in repair is added to the warranty period This period starts with the delivery of...

Page 43: ...ame is true for the resistor on the fan if it will run on the unit and it has not cooled down completely Replace faulty parts immediately and have any detected faults corrected It is mandatory to use...

Page 44: ...YK 60 S Additional 2 2 How does it work Vehicle roof air conditioners are heat machines that provide passenger thermal comfort by taking the heat inside the vehicle Vehicle roof air conditioners work...

Page 45: ...000 m h for 1 Blower Motors Dimensions Length x Width x Height 610 x 420 x 226 mm Weight Without Mounting Kit 8 kg Maximum Total Electricity Intake 18 A 12 VDC 9 A 24 VDC 2 3 YK 60 S Additional Techni...

Page 46: ...K060 01 2 AIR SUCTION GRILL COMPLETE 1 BLACK 1 PCS 501 24 HEIPL 14 3 HOSE STEEL WIRE SPIRAL 12 MM 6 MT 108 02 HC00M 12 4 U DOUBLE RAIL EAR 70 CM COMPLETE 1 SET 502 51 UC005 01 3 Overview 3 1 YK 60 S A...

Page 47: ...the help of current and voltage values in the air conditioning system In this way it ensures the regular operation of the air conditioner There are 12V and 24V options for the air conditioning system...

Page 48: ...other by hoses in the air conditioner system 40 SLAVE MASTER 5 16 5 8 UNIVERSAL 315 01 MNL04 10 MERCEDES 315 01 MNL04 11 VW CRAFTER 315 01 MNL04 12 UNIVERSAL 315 01 MNL01 08 High Pressure Line Low Pre...

Page 49: ...41 Assembly Step 1 First of all cut the U connection profiles to the dimensions suitable for the roof of your vehicle Assembly Step 2 Assemble the U profiles by interlocking the rail ear parts Assembl...

Page 50: ...he position of the U connection profiles to be used for the evaporator should be marked on the roof in the vehicle as shown below and mounted to the roof with a drill tipped trapezoidal M5x25 screw 8...

Page 51: ...nal Unit Roof Mounting Assembly Step 5 Assemble the evaporator unit to the U profiles previously mounted on the vehicle with drill tipped trapezoidal hexagon head M5x25 screws It is recommended to use...

Page 52: ...ADDITIONAL UNIT VIEW 44 DRIVE DIRECTION EN...

Page 53: ...ntaj yap lmal d r SELENOID VALF ARA REKOR 5 8x18 SELENOID VALVE INION In order to mount a solenoid valve to the block valve inlet first of all the 5 8 inion in the block valve inlet should be replaced...

Page 54: ...46 EN...

Page 55: ...TTING CONNECTION 47 For the water discharge hose connection the clamps must be tightened behind the stage in the evaporator water discharge section as shown in the figure Water discharge hoses should...

Page 56: ...radius of these hoses and the unions used with these hoses are given in the table below Fitting sets used in Y lkar air conditioning system are shown in the table below 4 4 1 2 Fitting Sets Table 2 Ai...

Page 57: ...5 4 4 1 3 Clamp and Plastic Adapters 1 First of all cut the hoses straight one 2 Lubricate the inner part of the hose where the union will pass 3 Put the unions on the hoses properly 2 3 4 Tighten the...

Page 58: ...ors Keep away from the moving elements and hot parts of the vehicle make the assembly by isolating it from all sharp edges and corners where the line will pass Bend the hoses to the minimum bending ra...

Page 59: ...e in accordance with the unit and then mount the unit by inserting these nails onto the surface The unit location should be ergonomically chosen as a flat surface in an area accessible to the driver M...

Page 60: ...e side of the fuse Place the other M8 cable end on the terminal of the vehicle s battery Pass the M6 wire end of the 16 mm B wire to one side of the fuse Place the other M8 cable end to the pole of th...

Page 61: ...nd Circuit Diagram 53 KOFRA 80A ARJ D NAMOSU S cakl k Sens r FAN BLOWER MOTOR ase GND SELENOID VALF ase GND ase GND ase GND Internal Temperature Sensor GENERATOR TERMINAL BOX 80A FAN BLOWER MOTOR SELE...

Page 62: ...4 D ACC 1 NU Cable 0 50mm 5 Power Control 2 NU Cable 0 50mm 6 A C 3 NU Cable 0 50mm 7 FAN 1 4 NU Cable 0 50mm 8 FAN 2 5 NU Cable 0 50mm 9 FAN 3 6 NU Cable 0 50mm 10 Selenoid Valve Blue 0 50mm 11 Inter...

Page 63: ...th the help of temperature probes in the unit 3 6 2 1 5 4 7 Set temparature Heating on Flap Closed Outside temparature Cooling on Fan speed Inside temparature 7 6 5 2 3 4 1 Flap Open 18 32 SET 21 Incr...

Page 64: ...the heating button When the heating sign appears on the screen your air conditioner operates in heating mode optional Press the fan stage button to start the ventilation mode If there is no snowflake...

Page 65: ...ture Sensor Open Circuit Cause of Occurrence The cable may have been cut or the socket may have come off The sensor may be faulty or broken Device Response When an error occurs the system shuts down a...

Page 66: ...The system is vacuumed by the vacuum pump connected by the compressor This process ensures that the air and moisture remaining in the system are discharged from the system with the vacuum pump before...

Page 67: ...CK VALVE SELENOID VALVE ADAPTOR x1 PCS 108 07 21001 51 7 7 8 X14 UNF INION BLOCK VALVE OUTLET ADAPTER x1 PCS 108 07 21001 11 8 WATER BATTLE COMPLETE PLASTIC YK 60 2016 x1 PCS 501 01 YK060 01 9 PLASTIC...

Page 68: ...18 32 SET 21 60 DIGITAL AIR CONDITIONER CONTROL PANEL x1 PCS 105 01 KU010 01 TERMINAL BOX x1 PCS 503 92 KFSET 01 6 2 Other Spare Parts EN...

Page 69: ...parts should always be used during repairs Parts not approved by YILKAR may adversely affect the safety and proper operation of the unit In such cases the unit is out of WARRANTY For a fast and accura...

Page 70: ...f inactivity Check the condenser coil regularly and if necessary clean it using compressed air without damaging the aluminum fins When working close to heat exchangers be careful not to injure yoursel...

Page 71: ......

Page 72: ...Vehicle Heating Cooling and Ventilation Systems Phone 90 224 215 53 28 pbx Fax 90 224 215 99 24 Address K kbal kl Mah 580 Sok No 6 Osmangazi BURSA TURKEY www yilkarklima com...

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