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YILKAR YK 120 S Additional, Installation Instruction

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YILKAR YK 120 S Additional Installation Instruction Download Page 29

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1

ALM EVAPORATOR BATTERY x1 PCS

104.01.11013.01

2

RELAY BOARD - YLK610 x1 PCS

331.04.RLK01.01 (12V)

331.04.RLK01.02(24V)

3

 FAN - BLOWER - BASKURT 700 x3 PCS

105.10.BL12N.B1 (12V)
105.10.BL24N.B1 (24V)

4

AIR SUCTION GRILL PLASTIC - 4 - BLACK x1 PCS

501.24.HEIPL.11

5

VALVE - EXP - SANHUA RFKH SERIES X1 PCS

104.04.4SN00.01

6

SENSOR - LOW PRESSURE - YL 0,5-1,5 BAR X1 PCS

105.07.MDYL2.02

7

ORIFIS SANHUA NO:5 X1 PCS

104.05.1SN01.50

8

INION - 5/8X18 U OR x1 PCS

108.07.11001.01

9

WATER BATTLE COMPLETE - PLASTIC - YK 120 x1 PCS

501.01.YK120.01

10

PLASTIC 2007 TOP X3 PCS

103.06.02007.01

11

PLASTIC 2007 INTERCONNECTIONI X4 PCS

103.06.02007.05

12

BALANCING

104.10.KD001.01

6.1 Evaporator Spare Parts

6. Spare Parts

EN

Summary of Contents for YK 120 S Additional

Page 1: ...YK 120 S Additional YILKAR Installation Instruction EN SSH MT 01 08 EN The right to make changes is reserved Printed in Turkey Y lkar Airconditioned 2023...

Page 2: ...2 2023 H K bra ahin lk yay n First Publication REVISION NO PUBLISH DATE REVISING PERSON REASON FOR REVISION SSH MT 01 08 EN The right to make changes is reserved Printed in Turkey Y lkar Airconditione...

Page 3: ...it Unit 1 Warranty and Liability 1 1 2 Security and Legal Regulations 2 Definition and Technical Information 3 Overview 3 2 General Description 4 1 General Assembly Diagram 4 4 Hoses and Fitting 4 4 1...

Page 4: ...ning the Air Conditioner 6 Spare Parts 7 Usage and Maintenance Recommendations 6 1 Evaporator Spare Parts 6 2 Other Spare Parts SSH MT 01 08 EN The right to make changes is reserved Printed in Turkey...

Page 5: ...ned and includes information on safe use of the device Please read this installation instruction carefully in order to fully install Y lkar air conditioner It is recommended to be stored in a safe and...

Page 6: ...irst from the date of installation of the product In case the product fails during the warranty period the time spent in repair is added to the warranty period This period starts with the delivery of...

Page 7: ...ame is true for the resistor on the fan if it will run on the unit and it has not cooled down completely Replace faulty parts immediately and have any detected faults corrected It is mandatory to use...

Page 8: ...YK 120 S Additional 2 2 How does it work Vehicle roof air conditioners are heat machines that provide passenger thermal comfort by taking the heat inside the vehicle Vehicle roof air conditioners wor...

Page 9: ...for 3 Blower Motors Dimensions Length x Width x Height 1300 x 420 x 226 mm Weight Without Mounting Kit 23 kg Maximum Total Electricity Intake 54 A 12 VDC 27 A 24 VDC 2 3 YK 120 S Additional Technical...

Page 10: ...K 120 S 2007 1 PCS 501 21 YK120 01 12V 501 21 YK120 21 24V 2 U DOUBLE RAIL EAR 70 CM COMPLETE 1 SET 502 51 UC005 01 3 AIR SUCTION GRILL COMPLETE 4 BLACK 1 PCS 501 24 HEIPL 11 4 HOSE STEEL WIRE SPIRAL...

Page 11: ...the help of current and voltage values in the air conditioning system In this way it ensures the regular operation of the air conditioner There are 12V and 24V options for the air conditioning system...

Page 12: ...other by hoses in the air conditioner system 8 SLAVE MASTER 5 16 5 8 UNIVERSAL 315 01 MNL04 10 MERCEDES 315 01 MNL04 11 VW CRAFTER 315 01 MNL04 12 UNIVERSAL 315 01 MNL01 08 High Pressure Line Low Pre...

Page 13: ...9 Assembly Step 1 First of all cut the U connection profiles to the dimensions suitable for the roof of your vehicle Assembly Step 2 Assemble the U profiles by interlocking the rail ear parts Assembly...

Page 14: ...tep 4 The position of the U connection profiles to be used for the evaporator should be marked on the roof in the vehicle as shown below and mounted to the roof with a drill tipped trapezoidal M5x25 s...

Page 15: ...tional Unit Installation Assembly Step 5 Assemble the evaporator unit to the U profiles previously mounted on the vehicle with drill tipped trapezoidal hexagon head M5x25 screws 1300 420 226 Air Flow...

Page 16: ...ADDITIONAL UNIT VIEW 12 DRIVE DIRECTION EN...

Page 17: ...trogen gas in it 12 WATER HOSE 5 16 HOSE AND FITTING CONNECTION 5 8 HOSE AND FITTING CONNECTION 12 WATER HOSE Stage 4 4 Hoses and Fitting For the water discharge hose connection the clamps must be tig...

Page 18: ...radius of these hoses and the unions used with these hoses are given in the table below Fitting sets used in Y lkar air conditioning system are shown in the table below 4 4 1 2 Fitting Sets Table 2 Ai...

Page 19: ...5 4 4 1 3 Clamp and Plastic Adapters 1 First of all cut the hoses straight one 2 Lubricate the inner part of the hose where the union will pass 3 Put the unions on the hoses properly 2 3 4 Tighten the...

Page 20: ...ors Keep away from the moving elements and hot parts of the vehicle make the assembly by isolating it from all sharp edges and corners where the line will pass Bend the hoses to the minimum bending ra...

Page 21: ...e in accordance with the unit and then mount the unit by inserting these nails onto the surface The unit location should be ergonomically chosen as a flat surface in an area accessible to the driver M...

Page 22: ...e side of the fuse Place the other M8 cable end on the terminal of the vehicle s battery Pass the M6 wire end of the 16 mm B wire to one side of the fuse Place the other M8 cable end to the pole of th...

Page 23: ...WER MOTOR D RT YOLLU M R EM M R KONDANSER MOTOR KONDANSER MOTOR DI SICAKLIK SENS R SICAKLIK SENS R KOMPRES R ARJ D NAMOSU KOFRA 80A ARA ASES ARA ASES ARA ASES 14 13 12 10 11 20 9 15 D 5 4 7 8 6 3 3 3...

Page 24: ...tch Common End Pink 0 75 mm 9 D ACC 1 NU Cable 0 50mm 10 Power Control 2 NU Cable 0 50mm 11 A C 3 NU Cable 0 50mm 12 FAN 1 4 NU Cable 0 50mm 13 FAN 2 5 NU Cable 0 50mm 14 FAN 3 6 NU Cable 0 50mm 15 Co...

Page 25: ...th the help of temperature probes in the unit 3 6 2 1 5 4 7 Set temparature Heating on Flap Closed Outside temparature Cooling on Fan speed Inside temparature 7 6 5 2 3 4 1 Flap Open 18 32 SET 21 Incr...

Page 26: ...the heating button When the heating sign appears on the screen your air conditioner operates in heating mode optional Press the fan stage button to start the ventilation mode If there is no snowflake...

Page 27: ...ture Sensor Open Circuit Cause of Occurrence The cable may have been cut or the socket may have come off The sensor may be faulty or broken Device Response When an error occurs the system shuts down a...

Page 28: ...The system is vacuumed by the vacuum pump connected by the compressor This process ensures that the air and moisture remaining in the system are discharged from the system with the vacuum pump before...

Page 29: ...PCS 501 24 HEIPL 11 5 VALVE EXP SANHUA RFKH SERIES X1 PCS 104 04 4SN00 01 6 SENSOR LOW PRESSURE YL 0 5 1 5 BAR X1 PCS 105 07 MDYL2 02 7 ORIFIS SANHUA NO 5 X1 PCS 104 05 1SN01 50 8 INION 5 8X18 U OR x...

Page 30: ...26 18 32 SET 21 DIGITAL AIR CONDITIONER CONTROL PANEL x1 PCS 105 01 KU010 01 TERMINAL BOX x1 PCS 503 92 KFSET 01 6 2 Other Spare Parts EN...

Page 31: ...parts should always be used during repairs Parts not approved by YILKAR may adversely affect the safety and proper operation of the unit In such cases the unit is out of WARRANTY For a fast and accura...

Page 32: ...f inactivity Check the condenser coil regularly and if necessary clean it using compressed air without damaging the aluminum fins When working close to heat exchangers be careful not to injure yoursel...

Page 33: ......

Page 34: ...Vehicle Heating Cooling and Ventilation Systems Phone 90 224 215 53 28 pbx Fax 90 224 215 99 24 Address K kbal kl Mah 580 Sok No 6 Osmangazi BURSA TURKEY www yilkarklima com...

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