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Yerf-Dog 3209, Owner'S Manual, Page: 38 / 40

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Yerf-Dog 3209 Owner'S Manual Download Page 38

38

TROUBLESHOOTING

Procedures
The following information is provided to help you identify probable question you may have out the
operation of your go kart.  See your dealer with any additional question you may have.

For parts or service call 1-888-926-6554  •  www.yerf-dog.com

Summary of Contents for 3209

Page 1: ...BRAKE PEDAL BEFORE THE ENGINE WILL START This vehicle is sold for OFF ROAD USE ONLY Before operating this vehicle read all the instructions for safe assembly and operation as well as the instructions...

Page 2: ...in safe operating condition The engine must be kept free of all dirt and other accumulations paying particular attention to throttle linkage area 6 Prevailing Torque type lockNUTS lose their locking...

Page 3: ...terrain is potentially dangerous and may result in injury if proper caution is not observed Slow speeds are required to safely operate this vehicle under those conditions The Operator must use mature...

Page 4: ...of this Go Kart and is not intended as a service manual 28 Assembly maintenance and or repair of this Go Kart should only be performed by persons of sufficient mechanical skill experience and judgment...

Page 5: ...n due to impact 3 Spindles are bent due to impact 4 Paint is worn off of rear bumper indicating an extra rider 5 Axles are bent out of ordinary position either horizontally or vertically 6 Non Factory...

Page 6: ...before riding the vehicle If not performed serious damage to the vehicle and personal injury may result 1 Engine Oil Level Add oil if required Check for leaks Tighten filler cap securely 2 Fuel Level...

Page 7: ...ERATIONAL SAFETY TIPS TURNING MANEUVERS The new rider must learn to shift his weight and control the throttle to allow the rear tires to negotiate the turn This is the primary technique to be mastered...

Page 8: ...form any assembly required and perform a pre ride inspection See Pre Ride Inspection section of this manual GENERAL Just as your automobile needs professional mechanical maintenance from time to time...

Page 9: ...1 0 6 0 17 0 25 0 20 0 28 0 N m 1 5 3 3 6 8 12 18 28 40 60 70 100 110 160 170 250 200 280 lb ft 0 7 1 5 1 5 3 0 3 0 5 0 7 0 11 5 16 0 25 5 25 5 40 0 36 5 58 0 58 0 94 0 94 0 137 5 kg m 0 1 0 2 0 2 0 4...

Page 10: ...nutes of use the outward camber may be reduced by one half After 1 hour of use the tires may have almost no or slight outward camber as shown in Figure B When your Go Kart gets an inward camber on the...

Page 11: ...NUTS Tighten all BOLTS NUTS Do not overtighten overtightning will crush the plastic housing and result in an uneven steering wheel position Locate Center Cap in the seat belt hardware bag Place Cente...

Page 12: ...reful not to over tighten TIP The seat rail adjustment sliders on rails 76 can be moved forward or backward to reveal square mounting holes To move the slide on the rail with the adjustment lever pres...

Page 13: ...nut off for seat belt assembly see below DRIVER SIDE SHOULDER BELT Attach lower end of shoulder belt under the driver s seat below the rail using the left rear threaded stud on the seat assembly Faste...

Page 14: ...2 nylock nuts Attach front brush guards at front of go kart using 2 5 16 x 1 bolts and 2 5 16 nylock nuts Attach the rear and front brush guards at the top of the cargo rack as shown in illustration...

Page 15: ...te Fuel capacity 1 gallon Note The fuel cap must be vented Turn the vent screw on the fuel cap counter clockwise to vent the tank Failure to do so will prohibit your unit from running FUEL TANK AND HO...

Page 16: ...the wiring harness Each headlight has one RED wire and one BLACK wire all four wires have male plugs Plug the RED wire one from each headlight into the female ends of RED splitter Plug the BLACK wire...

Page 17: ...t with skin or eyes KEEP ALL CHILDREN AWAY FROM THE AREA WHILE THIS PROCEDURE IS BEING PERFORMED POISON CAUSES SEVERE BURNS Contains sulfuric acid Avoid contact with skin eyes or clothing TO prevent a...

Page 18: ...ave children unattended around battery If air bubbles cease to float to the top of the electrolyte bottles tap lightly on top DO NOT remove container from battery while it is draining Never cut or pie...

Page 19: ...10 hours After charging is complete press down firmly with both hands to seat the caps Do not pound or hammer The battery is now sealed see figure 26 and 27 FIGURE 25 FIGURE 26 FIGURE 27 WARNING NEVE...

Page 20: ...harge for 5 10 hours 0 7 Amps Remove the wide black battery cover strap and the gray battery cover First remove the black negative y lead from the battery Then remove the red positive lead from the ba...

Page 21: ...ndpaper to remove oxidation After charging install new battery Put dielectric grease on the battery terminals to avoid corrosion Connect cables to the proper terminals Positive cable to positive termi...

Page 22: ...CEMENT Attach foam padding to the go kart as shown in the illustration Estimated assembly time 15 min 22 For parts or service call 1 888 926 6554 www yerf dog com 11 13 1 4 27 1 2 27 1 2 13 1 4 13 1 2...

Page 23: ...ecals 2 decals 1 decal 1 decal 1 decal Place on frame facing towards the rear of the go kart 23 Attach Grip Tape to the go kart floorboard as shown in the illustration For parts or service call 1 888...

Page 24: ...3 4 175LB 00513 1 ZINC SPACER 02451 ASSY WHEEL FRONT TURF 05541 TUBE FRONT RIGHT BGUARD 05544 TUBE BRUSH GUARD CROSS SILVER 05621 TUBE FRONT LEFT BGUARD SILVER 05547 HEADLIGHTS FRONT 06108 WLDMT CHASS...

Page 25: ...DRIVE TRAIN w batt 05720 AXLE RR DRV TRN FRAME 05721 SPROCKET 31 T DRV TRN FR 05725 BERNG BAS RAD BALL DRV T 05728 RR HUB W STUD DRV TRN FR 05739 BRAKE PADS 05784 DRIVE SPROCKET_13T_ 05796 HEAT SHIEL...

Page 26: ...ROTTLE 05773 BATTERY 05774 BATTERY COVER 05775 BATTERY STRAP 05969 CLEVIS BRAKE ROD 06055 SPRING BRAKE SWITCH H55030W SPRING COMP 1 2X3 0 CZ H91470W RING RETAINING 1 4 CZ H91480W COLLAR 7 16 BORE X 7...

Page 27: ...TION 05518 TUBE REAR BRUSHGUARD SILVER 06107 WLDMT RACK BLUE 05803 ROD THROTTLE ZINC 05942 ROD BRAKE THRD BOTH END 05812 ASSY STEERING WHL 12 3 4 05640 STEERING SECTION 05672 PEDAL THROTTLE 1 1 4 32 0...

Page 28: ...MODEL 3206 28 For parts or service call 1 888 926 6554 www yerf dog com...

Page 29: ...is greater than 15 degrees A 15 degree slope is a hill that increases in height at approximately 2 5 feet in 10 feet A 10 degree slope is a hill that increases in height at approximately 1 7 feet in 1...

Page 30: ...is hot Always refuel with the engine stopped and outdoors or in a well ventilated area Be sure to tighten fuel cap after refueling Avoid all spilling If you get gasoline on your skin or clothing immed...

Page 31: ...proper tension If chain is too loose or too tight refer to drive chain tightening procedure Visually inspect sprockets for broken teeth and loose fasteners STARTING THE ENGINE The exhaust pipe muffle...

Page 32: ...gnition CDI Lubrication Force Splash Transmission Automatic CVT PERIODICAL CHECK AND SERVICES A adjust C clean L lubricate R replace inspect clean or replace if necessary Initial service I I I I I R D...

Page 33: ...spark plug with a steel brush or a blade Inspect the spark plug gap in general it should be about Spark plug gap 024 in 028 in 0 6 0 7mm Note If the carbon accumulation and wear on the spark plug app...

Page 34: ...er cover with mild sudsy water Rinse and allow to dry Install a new air filter element and reattach cover Tighten screws Remove the 5 screws on air filter and remove the cover Remove the 3 screws of t...

Page 35: ...utes or until warm shut off Place suitable container for draining oil beneath engine Container should be capable of holding at least 1 gallon Remove the engine drain plug oil filter cap spring and oil...

Page 36: ...rvice Standard GL 5 GL 4 GL 3 SAE 80W 90 gear oil is recommended in the final drive case However in extreme cold weather conditions it is then advised to use lighter viscosity oil such as 75 wt Final...

Page 37: ...n chain of any dirt or mud before lubricating Lubricate chain after every use while chain is still warm Use aerosol chain lube or 80W 90 gear lubricant Leave 3 8 3 4 in deflection in chain Tighten jam...

Page 38: ...ollowing information is provided to help you identify probable question you may have out the operation of your go kart See your dealer with any additional question you may have For parts or service ca...

Page 39: ...39 For parts or service call 1 888 926 6554 www yerf dog com...

Page 40: ...our YERF DOG Go Kart observe the following precautions OPERATE THIS KART OFF ROAD ONLY OPERATOR MUST BE AT LEAST 16 OR OLDER WEAR A D O T APPROVED HELMET PROTECTIVE EYE WEAR HEARING PROTECTION AND CLO...

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