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General Safety Instructions 

1)

 

Know your equipment. 

Read and understand the 

operation manual and the labels affixed to this 

unit. Learn the applications and limitations, as 

well as the specific potential hazards of the    

RecoverXLT

®

.

 

2)

 

Use the correct hoses.

 Use only hoses designed 

for handling of refrigerants. The hose should be 

the minimum length required for each job and 

equipped with a shut

-

off device (such as the  

compact ball valve) at the end to reduce the   

likelihood of refrigerant leaks to the atmosphere. 

For best performance we recommend using 3/8” 

hoses. 

YELLOW JACKET

®

 hoses are made 

for almost every type of refrigerant. See your 

local distributor for more information.

 

3)

 

Ground all equipment.

 Plug the 

RecoverXLT

®

 

into a properly grounded receptacle using the 

appropriate plug.

 

4)

 

If the power cord is damaged,

 it must be 

replaced by a cord assembly available from the 

manufacturer or distributor where    purchased.

 

6)

 

Do not pressure test with compressed air.

 Some 

mixtures of air and refrigerant have been shown to 

be combustible at elevated pressures.

 

7)

 

Avoid dangerous environments

. To keep    

operator exposure to a minimum, use the       

RecoverXLT

®

 only in areas with sufficient 

ventilation.

 

 

Recovery should always be performed in well 

ventilated  areas. Use the

 RecoverXLT

®

 only in 

locations where mechanical ventilation which 

provides at least four air changes per hour is  

present, or place the unit 18” above the floor 

during use.

 

The

 RecoverXLT

®

 should not be used near open 

containers of gasoline or any other flammable 

liquid. Do not allow refrigerants to come in 

contact with open flame. Refrigerant 

decomposition in flame results in phosgene gas.    

Breathing phosgene gas can be fatal.

 

8)

 

Always wear safety goggles and gloves

.    

Personal protective equipment should be worn to 

protect operator from frostbite.

 

9)

 

Use caution when connecting or 

disconnecting.  

Improper usage may result in 

refrigerant burns (frostbite). If a major leak 

occurs, proceed immediately to a well ventilated 

area.

 

10)

 

Disconnect recovery machine from power 

before servicing. 

An electrical shock hazard is 

present when the unit is disassembled.

 

11)

 

Repair damaged parts.

 Do not operate the 

RecoverXLT

®

 if there is a defective part. Repair 

the unit to proper operating conditions before 

further use.

 

12)

 

Use recommended accessories.

 Follow the 

instructions that accompany all accessories. 

Improper use may damage equipment or create a 

hazard.

 

Table of Contents

 

 

 

 

 

 

Page 

 

General Safety Instructions…………………………………………………...……...…….2

-3 

Care and Maintenance 

     

Auto Purge Instructions……………………………..…………………………...…..….3

 

     

Restart Procedure……………………………..………………………………...……....3

 

     

Suction Filter……………………………..……………………………………...…..…...3

 

RecoverXLT

®

 Operating Guide 

 

 

     

Direct Liquid/Vapor Recovery…………………………….………………..…………...4

 

     Push-

Pull Liquid Recovery……………………………………………………....……...5

 

Recovery Tips & Techniques…………………………………………………….….……...6

 

Recovering R-

410A High Pressure Gas………………………………………...……,,,…6

 

Troubleshooting Guide……………………………….…………………………...………...7

 

Technical Data……………………………….………………………………………..….....7

-8 

RecoverXLT

®

 

Wiring Diagrams…………………………………………………..….…….8

 

Replacement Parts……………………………….……………………………..……..…...9

 

Important Notice to Purchaser……………………………………………….…….……..10

 

Warranty Information……………………………….……………………….………….....10

 

2

 

Summary of Contents for RecoverXLT

Page 1: ...efrigerant Recovery System PN 151204 RevB Operation and Maintenance Manual for 95760 and 95762 For serial numbers 22120038 and higher English Spanish French and German manuals available at https yello...

Page 2: ...h provides at least four air changes per hour is present or place the unit 18 above the floor during use The RecoverXLT should not be used near open containers of gasoline or any other flammable liqui...

Page 3: ...read an increase in suction pressure indicating the refrigerant that was trapped in the machine 2 Wait until the Low Pressure Switch again stops the unit at the appropriate vacuum 3 Close the valve o...

Page 4: ...1 4 DISCHARGE port of the RecoverXLT Note Be sure to connect hose ends with shut off to suction and discharge ports of recovery machine for best performance use 3 8 hoses 6 Purge all hoses of non cond...

Page 5: ...e pulled into a vacuum as required by EPA standards This process requires the following equipment 1 An extra hose for the push pull recovery 2 A recovery cylinder with about 5 lbs of refrigerant 3 A s...

Page 6: ...ns there is already liquid in the tank and over filling can be a concern Over filling a recovery cylinder can have disastrous results 3 Refrigerant responds to heat Therefore a significant increase in...

Page 7: ...Tighten hose connections Compressor seals are worn Rebuild compressor replace piston seal Hoses are not tight Tighten hoses Leak in HVAC R system Find and repair leak in system Unit running sluggish...

Page 8: ...s 8 Compressor 1 25 HP 2 Cylinder Oil less Reciprocating Air Cooled Power Source 100 240VAC 1ph 50 60Hz Amperage 14 0 amps Motor Type Variable Speed Brushless DC 1200 3000 RPM Size Height 12 50 Width...

Page 9: ...ocker Switch 95451 Gauge High 95217 Rubber Feet 95452 Gauge Low 95444 Case Front 95453 Manifold Assembly 95445 Case Back 95515 Discharge Port 95446 Case Half 95522 Suction Port 95447 Cord Wrap 95563 C...

Page 10: ...ed or improperly maintained The following must be done before returning unit 1 Call our technical service personnel at 800 769 8370 to assess if the problem can be resolved over the phone 2 Obtain an...

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