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The  BULLET

®

X

 

Pump is a 2-stage ro tary 

vane design (Fig.1) that increases efficien-

cy and speeds pump down to 30 microns. 
The pump lowers the internal pressure of 

a refrigeration system until moisture boils 

into a vapor. As the moisture is vaporized, 

it is evacuated by the pump to help dehy-

drate the system. Most technicians try to 

achieve between 250 and 1000 microns. 
A manometer or electronic vacuum gauge 

are the only ways to monitor evacua-

tion progress. Manometer readings are 

approximate in inches of mercury. Only 

an electronic vacuum gauge is accurate 

enough to show when you reach the 

desired mi cron range. 
As the chart shows, only an electronic 

gauge reads fine differences to provide 

assurance that the vacuum is low enough 

to boil the greatest possible amount of 

moisture.

The Purpose of the BULLET

®

X Design

How One Small Drop Dampens Your 

Profits. 

A small drop of moisture can hurt your 

profits and reputation. 
During new system set-up, protective caps 

are removed admitting moisture and air 

into system components.

First stage exhausts into the intake of the second stage 
similar to two single stage pumps connected together. 

If air – a non-condensible – remains in the 

system, it collects on the high side reduc-

ing system efficiency. This causes a rise 

in head pressure. The discharge valve gets 

hotter than normal and organic solids form 

causing compressor failure. 
Moisture in the system can form ice which 

closes off openings in expansion valves 

and cap tubes, and prevent adequate 

cooling. 
Ultimately moisture and air can produce 

acids  and  sludge  which  could  cause           

in -warranty  failures. 
During service and parts replacement, 

the same contaminants get in again, and 

you could be called back for repairs by a 

dissatisfied customer. 
Moisture and air can even enter through 

system leaks. And as the moisture in 

the air increases, so does the amount of 

contamination. The higher the humidity, 

the bigger your problem. 
A vacuum pump “pulls” air and moisture 

out of the system before the system is 

damaged. The higher and more complete 

the vacuum, the more moisture is removed. 

That’s why your BULLET

®

X

 

Pump is specif-

ically engineered for high vacuums.

4

Boiling Temp 

of Water

Inches 

Mercury

Microns

212°F (100°C)

0

760,000

151°F (66°C)

22.05

200,000

101°F (38°C)

27.95

50,000

78°F (26°C)

28.95

25,000

35°F (2°C)

29.72

5,000

1°F (17°C)

29.882

1,000

-50°F (-46°C)

29.919

50

Fig.1

Summary of Contents for BULLET X

Page 1: ... Maintenance Manual Models 93600 93610 93640 93690 PART 144310 Rev B 5 20 Vacuum Pump BULLET X 99 Washington Street Melrose MA 02176 Phone 781 665 1400 Toll Free 1 800 517 8431 Visit us at www TestEquipmentDepot com ...

Page 2: ...nd have shipper sign your statement Notify the carrier immediately of the damage to arrange inspection of the pump and packaging The CARRIER ALONE is responsible for handling and settling your claim Ritchie Engineering will cooperate in assessing damage if the pump is returned to the factory prepaid CARTON CONTENTS INCLUDE BULLET X Pump Bottle of YELLOW JACKET Premium Vacuum Pump Oil Owner s manua...

Page 3: ...t for easy clean oil fills Elongated sight glass for better oil level monitoring 1 4 x 3 8 x 3 8 intake fittings with integrated check valve Built in cooling fins help pump run cool and increase performance Large brass oil drain for convenient fast oil changes 1 2 HP motor heavy duty rotors and bearings ...

Page 4: ...stage similar to two single stage pumps connected together If air a non condensible remains in the system it collects on the high side reduc ing system efficiency This causes a rise in head pressure The discharge valve gets hotter than normal and organic solids form causing compressor failure Moisture in the system can form ice which closes off openings in expansion valves and cap tubes and preven...

Page 5: ...taminants 8 If an extension cord is needed refer to the below chart for proper sizing 6 Use the 4 in 1 Vacuum Charge Valve Core Tool Part 18975 to remove the Schrader valves from the system and evacuate through unrestricted lines for a faster and higher vacuum Removing Schraders saves over 30 in time 7 Use two pumps on very large systems to reduce vacuum time Put one of the pumps on the low side o...

Page 6: ...ump during service Place used oil in a sealable container and dispose properly in accor dance with local regulations STEP 3 Point the arrow toward the desired voltage setting and push the switch back down into the motor The arrow on the switch should be sub flush of the motor housing when correctly installed at the desired voltage HI 230 VAC 50 Hz LO 115 VAC 60 Hz STEP 4 Replace the yellow CAUTION...

Page 7: ...switch on pump run up to speed before connecting to system Four Most Common Comments on Pump Return Paperwork Your BULLET X Pump features a heavy duty high torque motor for cold weather starting but dirty oil makes starting more difficult causing unnecessary wear on your unit Dropping your pump can damage it In a locked pump condition motor will not run and the thermal overload will kick out Disco...

Page 8: ...ce Oil Leaks Exhaust Oil level high System vented pressure through pump Pump tipped over Adjust oil level Check oil level add or replace oil Check oil level add or replace oil Seal Worn or damaged seal Motor loose Replace Adjust tighten check seal Case Gasket bolts loose Oil drain fitting Gasket damaged Tighten Repair or replace Replace Pump Won t Start Motor stalled hot cold Damaged motor Damaged...

Page 9: ...oper oil Air leaks 1 Caps connections 2 Gaskets O rings 3 Fittings 4 System leak Flush and replace oil Tighten Replace put on oil Replace reseal Isolate pump with blank off Value and repair system leak High Temperature Motor Low voltage Use properly sized extension cord Pump Dirty oil Low oil Parts friction Too small for system Air leaks Flush and replace Add replace Replace oil call factory Size ...

Page 10: ... 115 60 230 50hz 93399 3 8 Flare Cap and Strap 93031 Shaft Seal 92941 Bullet Pump Handle 92959 Universal Pump Leg 92961 Bullet Anti Suckback asm 93047 Drive Coupling 95431 8 EU Cord Detachable iec 320 93050 Coupling Spider For 93047 95432 8 UK Cord Detachable iec 320 93262 Cartridge Centering Ring 92950 7 cfm Cartridge with Intake Gasket 92933 Sight Glass Screws 92942 Pump Cover Gasket 92935 Sight...

Page 11: ...arranty period Returns must be prepaid Warranty does not cover use of lithium bromide ammonia or leak stop type products How to Obtain Service Most returned pumps are merely in need of normal field service maintenance such as changing oil or making minor adjustments In many instances the troubleshoot ing information in this manual can save you the time and effort of returning your pump When the in...

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