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Yazoo/Kees ZHDD61271, Operator'S Manual

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Yazoo/Kees ZHDD61271 Operator'S Manual Download Page 61

61

50-Hour Service

1. Perform the 25-hour service.

2. Change oil and oil filter for the first time. See engine manual.

3.

Check dust load indicator on air filter.Change filter only if

      indicator is red. See engine manual.

4. Lubricate the front wheel bearings.

5. Lubricate the steering control shafts.

6. Lubricate the mower deck struts.

7. Lubricate the cutting height adjuster.

8. Check/adjust the parking brake

SERVICE JOURNAL

Action

Date, mtr reading, stamp, sign

Summary of Contents for ZHDD61271

Page 1: ...Operators manual Please read these instructions carefully and make sure you understand them before using the machine ZHDD61271 ZHDD72341 Models MANUALNO 110891REV IR 02 07 05...

Page 2: ...2 2005Yazoo Kees Power Equipment All righs reserved Beatrice NE Printed U S A...

Page 3: ...hedule 34 Checking the Safety System 35 Mower Deck Leveling 36 Checking the Engine s Cooling Air Intake 37 Checking Adjusting Throttle Cable 37 Clutch Service Maintenance 37 Replacing the Air Filter 3...

Page 4: ...direction Driving and Transport on Public Roads Check applicable road traffic regulations before driving and transporting on public roads If the machine is transported you should always use approved f...

Page 5: ...turer s type number Model The machine s serial number Serial no Please state the type designation and serial number when ordering spare parts The engine s manufacturing number is stated on a decal Thi...

Page 6: ...assembly R N Reverse Neutral Fast Slow Diesel Fuel D Electrical Power Accessory Ignition Stop Run Start Warning Danger Caution Parking brake Do not stand here Glow Plug indicator Warning Rotating blad...

Page 7: ...rea Clear the area of objects such as stones toys steel wire etc that may become caught in the blades and thrown out Beware of the discharge deck and do not point it at any one Do not use the machine...

Page 8: ...e it Local laws may regulate the age of the user Make sure that you have first aid equipment close at hand when using the machine Never use the machine when barefoot Always wear protective shoes or bo...

Page 9: ...le Watch out for and avoid driving over furrows holes and bumps On uneven terrain the machine can tip more easily Long grass can hide obstacles Drive slowly Use small movements of the steering control...

Page 10: ...r allow children to operate the machine Be particularly cautious near corners bushes trees or other objects that block your view Stop the engine Prevent the engine from start ing by removing the ignit...

Page 11: ...ely Be careful when servicing the battery Explo sive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks The battery can explode and cause ser...

Page 12: ...and can cause serious crushing injuries Be extra cautious when it is loaded on or unloaded from a vehicle or trailer Use an approved trailer to transport the ma chine Activate the parking brake turn...

Page 13: ...tch points recommended by the mower manufac turer When mower is stopped set brakes securely and use park brake ROPS bar is NOT intended for use in sub zero temperatures If any part of ROPS is damaged...

Page 14: ...tch so hook will be down and pointed forward as shown when seat is in upright position Short legs on latch will be under seat mounting frame 3 Reinstall pin thru latch spring and washer with short spr...

Page 15: ...oll bar top loop a Align the holes of the top loop with the left and right side posts b Slide the latch pins thru the front hole on the left and right side to connect the top loop to the side posts an...

Page 16: ...bolt in control arm and loosen bot tom bolt rotate the control levers to the upright position Align the levers so they are even in the neutral position Reinstall hardware and tighten FIG 1 Wire Harne...

Page 17: ...TION Keep hands feet and clothing away from rotating tires Throttle Lever Tension Place a 2x4 board between the foot plate and the center of the seat to engage the seat safety switch Run engine full t...

Page 18: ...eering controls the flow is regulated and thereby the direction and speed Lever Steered Rider BAM 1 10 1 2 3 5 6 7 8 9 11 12 13 15 16 17 18 4 14 Component Locations Component Locations 1 Steering cont...

Page 19: ...eat situation Ammeter indicates amount of electrical flow at the battery Under normal operating conditions the needle will be slightly on the plus side of the gauge showing that current is being suppl...

Page 20: ...M 4 Seat Adjustment Lever Suspension Adjustment BAM 5 Parking Brake The parking brake is found on the left of the machine Pull the lever back to activate the brake and push forward to release it Seat...

Page 21: ...l shut down By moving the levers an equal amount forward or back the machine will move in a straight line in that direction Movement of either lever forward will cause the right or left wheel to rotat...

Page 22: ...ment screws not the link system for the controls CONTROLS Hydraulic lift switch BAM 2 Adjusting screws ADJUSTIN GSCREWS Hydraulic Lift Switch Used to raise and lower the mower deck hydraulically Only...

Page 23: ...ean fresh diesel fuel with a minumum of 40 cetane Fuel Shut Off The fuel shut off is placed to the right side of the seat The shut off has three positions right tank left tank and off position Fuses T...

Page 24: ...raised 2 Depress the lock handle counter hold and move the lifting lever forward toward the pin to engage the set cutting height The deck is then lowered 3 The lifting lever can also be used to tempor...

Page 25: ...ELAY SEAT RELAY Tracking The tracking knob is located in front of the left con trol lever Rotating this knob allows fine tuning ad justments so that the machine tracks straight with the drive levers i...

Page 26: ...e mower deck must be depressed the parking brake must be on both steering controls must be in the locked outer neutral position Starting the Engine 1 Sit on the seat 2 Raise the mower deck by pulling...

Page 27: ...steering controls outward to the locked outer neutral position 6 Move the throttle to the middle position OPERATION Set the throttle BAM 2 Steering controls in the outward locked neutral position STE...

Page 28: ...the ignition key back to the run position To prolong starter life use short starting cycles not to exceed 30 secs min Ex tended cranking can damage starter motor IMPORTANT INFORMATION CONSOLE2 7 Open...

Page 29: ...or poorly ventilated spaces Engine exhaust fumes contain poisonous carbon mon oxide OPERATION Released parking brake BAM 4 10 Set the desired engine speed with the throttle Allow the engine to run at...

Page 30: ...e deck to the selected pin position 6 Engage the mower deck by pulling out the control knob 7 The machine s speed and direction are continuously variable using the two motion control levers The motion...

Page 31: ...o turn pull one lever back beyond neutral while holding the other slightly ahead of neutral NOTE The direction of the zero turn will be determined by which lever is pulled back beyond neutral Thus lef...

Page 32: ...t lawn clumps build and the grass clippings attach under the deck Hose beneath the mower deck with water after each use When cleaning the mower deck should be raised into the transport position When t...

Page 33: ...eriods 1 Disengage the mower deck by depressing the control 2 On manual decks raise the mower deck by pulling the lifting lever backward to the transport position 3 On power decks raise the deck by pu...

Page 34: ...engine s oil level every refueling Check the safety system Check clean the radiator debris guard Check the mower deck Check fastenings screws nuts etc Start the engine and blades listen for unusual so...

Page 35: ...er 800 hours Clean the cooling fins Check the play in the engine valves 4 Replace the air filter paper filter 2 Perform the 300 hour service 4 Check adjust the parking brake Check coolant level at ove...

Page 36: ...sed the parking brake temporarily stands from the driver s seat whether the mower deck is engaged or not Check that the engine stops if the mower deck is engaged and one temporarily stands up Mower De...

Page 37: ...op If adjustments are necessary they can be made as follows for the cable 1 Loosen the clamping screw for the cable s outer casing and move the throttle to the full throttle position 2 Check that the...

Page 38: ...not tap filter to clean this could cause damage to the sealing Paper filter BAM 16 Safety element BAM 17 DUST LOAD INDICATOR CLAMP 1 Unfasten the two plastic clamps on the sides of the air filter cov...

Page 39: ...ight antifreeze to the radiator Recommended mix is 50 50 lowtox propylene glycol phosphate free antifreeze with tap water DO NOT mix in ethylene glycol Refer to engine operator s manual The radiator f...

Page 40: ...m If it becomes necessary to add coolant mixture at a later date check for leaks and if the overflow reservoir has not been drained completely add coolant mixture to the reservoir only This will help...

Page 41: ...on by turning rear jam nut until spring measures 1 1 8 Checking the Blades In order to attain the best mowing effect it is important that the blades are well sharpened and not damaged Bent or cracked...

Page 42: ...r BAM 21 Battery Checking the Hydraulic System Total System Capacity 1 125 gal To check the hydraulic fluid level locate the hydraulic reservoir under the seat Remove cap and check level Fill to 1 4 f...

Page 43: ...l Lever Turn Here to Adjust Pump Arm Motion Control Linkage Adjustment This adjustment must be made with the rear wheels rotating Raise the rear of the machine and block it up so the wheels are free t...

Page 44: ...se Use a good synthetic grease Pump grease in until a small amount purges from the popet on the underside of the deck Check the torque of the pulley bolt 45 ft lbs should be maintained Deck Lift Power...

Page 45: ...grease or another chassis or ball bearing grease offering good corrosion protection should be used With daily use the machine should be lubricated twice weekly Wipe away excess grease after lubricati...

Page 46: ...e a year Contact an authorized service workshop Check the oil level in the hydraulic tank daily The level should be about 3 4 1 below the top of the tank Check connections hoses and tubes for damage o...

Page 47: ...fter the oil should be changed every 150 hours and the filter every other oil change 1 Place the machine on a flat surface 2 Place a container under the engine Choose which drain plug is the lowest 3...

Page 48: ...ck hole Check your engine manual for the correct type of engine oil for you unit The engine holds 3 5 quarts of oil including the filter 4 Throttle Cable Lever Bearings Lubricate the cable ends by the...

Page 49: ...good quality 7 Belt Adjuster Mower Deck Remove the foot plate two screws and lubricate with a grease gun one zerk until grease is forced out Use only good quality lithium based grease Grease from wel...

Page 50: ...ased grease Grease from well known brand names petrochemical companies etc usually maintains a good quality 11 Belt Adjuster Mule Drive Idler Arm Lubricate with a grease gun one zerk until the grease...

Page 51: ...t there are no leaks around the oil filter seal 7 Check the oil level in the engine top off if necessary LUBRICATION 12 Belt Adjuster Hydraulic Pumps Lubricate using a grease gun one zerk until the gr...

Page 52: ...d or the valve for the fuel tanks is in the wrong position Clogged fuel filter or fuel line The starter motor does not turn the engine over Dead battery Poor contacts on the battery terminal cable con...

Page 53: ...arking brake on Venting valve on pump open Drive belt for the pump slack or has come off Defective hydraulic system Air in the hydraulic system Mower deck not engaging Drive belt for the mower deck ha...

Page 54: ...54 TROUBLE SHOOTING GUIDE The machine vibrates The blades are loose The blades are incorrectly balanced The engine is loose Wheels loose...

Page 55: ...age to the paint and spray a thin layer of oil on the underside of the mower deck in order to avoid corrosion 2 Inspect the machine for worn or damaged parts and tighten any nuts or screws that may ha...

Page 56: ...er s seat Adjustable lengthways with adjustable arm rests Speed forward 0 11 5 mph Speed backward 0 5 mph Engine Manufacturer Diahatsu 3 cylinder diesel 27 HP and Diahatsu 3 cylinder diesel turbo 34 H...

Page 57: ...tic Mower Deck Cutting width 61 in and 72 in Cutting height Adjustable 1 5 to 6 in 1 4 incriments Blade length 3 21 for 61 deck and 3 25 for 72 deck Anti scalp rollers Adjustable 6 for 61 deck and 8 6...

Page 58: ...raulic tank 10 Adjust the position of the steering controls 11 Fill with fuel and open the fuel shut off 12 Connect the exhaust fumes extractor 13 Start the engine 14 Check that there is drive to both...

Page 59: ...g a service journal on the machine s resale value Application areas for Mulch kit 21 Fill in the sales papers etc Delivery service has been carried out No remaining notes Certified After the First 50...

Page 60: ...r reading stamp sign 25 Hour Service 1 Check the hydraulic system s oil level 2 Check the tire pressures 3 Lubricate the belt adjuster mower deck 4 Lubricate the belt adjuster hydraulic pumps 5 Lubric...

Page 61: ...st load indicator on air filter Change filter only if indicator is red See engine manual 4 Lubricate the front wheel bearings 5 Lubricate the steering control shafts 6 Lubricate the mower deck struts...

Page 62: ...50 hour service 3 Change engine oil at 150 hours See engine manual 4 Check fuel pump filter See engine manual 5 Check fan belt clearance See engine manual 6 Clean the cooling fins on the engine and t...

Page 63: ...with the customer as to which additional work is to be carried out 2 Perform the 25 hour service 3 Perform the 50 hour service 4 Perform the 100 hour service 5 Check replace the air cleaner s safety...

Page 64: ...0 hours 5 Change the oil and filter in the hydraulic system 300 hours 6 Check adjust the cutting height 7 Check adjust the parking brake 50 hours 8 Change the fuel filter 100 hours 9 Clean the cooling...

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