Yazoo/Kees Z12 Operator'S Manual Download Page 11

11

Spindle Drive & Drive Kit
Assembly

1. Remove the discharge chute.
2. Remove the right hand belt shield.
3. Remove the deck belt from the right spindle

assembly sheave.

4. Remove this sheave but keep the ¼” square

key and the two washers at hand for reinstal-
lation.

5. Install the Stepped Sheave and spacer/key

retainer included in the kit using the original
key and washers but substituting the original
7/16” HCS with the longer version provided.
An application of anti-seize is recommended.

6. Reinstall the deck belt.
7. The 5/8” hole toward the rear of the ¼” thick

discharge chute mounting bar at the right end
of the deck may be distorted from forming or
loaded with paint.  Drill out or fill this hole until
it will accept a 5/8” bolt or piece of bar stock.
Keep the fit close.

8. If any weld beads or the edge of the deck top

project past the right end surface of the deck,
these must be ground back to allow the fan
assembly to fit up flush to the end of the deck.

9. Remove the 3/8” fastener, nut, and clamp from

the inside front corner of the fan assembly.

10. Remove the sheave floor to expose the fan

assembly belt sheave from below.

11. Loosen the nut retaining the belt guide/retainer,

install the belt from the Drive Kit, retighten the
nut, verify the belt clears the guide, and reinstall
the sheave floor.

12. Rest the fan assembly onto the deck end and

slide the pilot thru the 5/8” hole previously
mentioned so that fan assembly is supported
by the pilot and the ¼” stop block welded under
the clamp at the front of the fan assembly.

Note

:  

It may be necessary to swing the

idler pulley away from the assembly
mounting face to clear the chute mounting
bar and the discharge chute mounting tab
on the deck.

13. Reinstall the clamp at the front of the assembly

so that the tab at the lower end of the clamp
passes thru the rectangular slot at the right
front corner of the mower deck, but leave the
fastener loose to ease belt installation.

14. Rotate the belt idler as far forward as possible

and install the belt over the top groove of the
new deck sheave.

15. Tighten the clamp fastener.
16. Using a scribe or other small sharp object,

transfer the mounting hole location at the rear
edge of the fan assembly onto the mating
vertical surface at the right rear of the mower
deck and drill thru with a 25/64” drill.

17. Install the stops on the deck stop pins located

at the rear of the deck then install the new belt
shield.

18. Install the tube support to the main collection

assembly using the 3/8” fastener provided, po-
sitioning so that the tube is 2” to 3” away from
the tire.

19. Install the 7” tube to the fan assembly and the

container input port using the hose clamps
provided.

20. Clamp the tube to the tube support.

ASSEMBLY

For use on the following mower models:

968999150 - 150C -151-152-157-158-159-160-
161-162-163-164-165-166-167-168-169-170-
170-171-172- 173-175-178- 179- 180-181-182-
183-184-185-186-187-188-189-201-202-203
205-206- 207- 208- 224- 229- 230- 231- 235 and

ZBMI42180- ZBMI48180- ZMKW48190- ZMKW48210-
ZMKH52230- ZMKW52230- ZMKW61230-
ZVKH52230- ZVKH52231- ZVKW52231- ZVKW52250-
ZVKW52251- ZVKW61230- ZVKW61231-
ZVKHL61230- ZVKHL61231- ZVHO52241-
ZVHO61241- ZVKH61250- ZVKH61251- ZVKW61250-
ZVKW61251- ZVKH61270- ZVKH61271- ZVKE61260-
ZVKE61261- ZKW42170- ZKW48170- ZKWQL48170-
ZKWQL48190- ZKW42171- ZKWQL48171-
ZKWQL48191- ZKWQL42171- ZKW42172-
ZKWQL42172- ZKWQL48172- ZKWQL48192-
ZKWQL42182- ZKWQL48182- ZKWQL48212-
ZKW42182- ZKW48190- ZBIQL48182- ZVKH61270-
ZVKE61260

Summary of Contents for Z12

Page 1: ...Operator s Manual Models Z12A Please read these instructions carefully and make sure you understand them before using the machine Z12 Commercial Collection System MANUAL NO 200842 REV 02 10 30 03...

Page 2: ...13 Maintenance and Service Instructions Transport 14 Cleaning and Washing 14 Storage 14 Preventative Maintenance Schedule 14 Engine Service and Maintenance 15 Caring for Vacuum Hoses 15 Cleaning Exhau...

Page 3: ...able Capacity 10 cu ft 8 4 bu or 0 29 m3 Hose 7 in 18 cm upper and lower Height 47 50 in 119 127 cm Length 38 in 97 cm Width without hose or blower 37 in 94 cm Width with hose and blower 49 in 124 cm...

Page 4: ...ght Bar Boot and Hitch may look different from those shown in this diagram Container Release Lever Hitch Bracket Upper Frame Upper Hose Vacuum Assembly Inlet Front Weight Front Weight Bar Boot Hitch D...

Page 5: ...d Hitch may look different from those shown in this diagram FEATURES CONTROLS Container Release Lever Inlet Arm Exhaust Hitch Bracket Upper Frame Hitch Lower Frame Front Weight Front Weight Bar Door H...

Page 6: ...gine to cool before refueling Do not smoke while fueling or operating equipment Never refuel or drain the machine indoors Check that operator s controls safety switches hoses and shields are securely...

Page 7: ...ng turns and crossing roads and sidewalks Stop vacuum and mower blades if not mowing Do not operate machine under the influence of alcohol or drugs Use care when loading or unloading the machine into...

Page 8: ...er Frame inside the Upper Frame 2 Align holes corresponding to desired position of frame 3 Secure with eight 8 1 2 x 1 1 4 hex bolts and eight 8 1 2 nylon lock nuts 1 Cut straps around carton and remo...

Page 9: ...hat carton 2 Slide the Z12 into the hitch 3 Line up holes in the Hitch and Z12 and secure with two 2 3 8 wire lock pins 4 Position the Hitch Brackets so that they are aligned with the holes on the top...

Page 10: ...3 8 x 2 1 2 hex bolts two 2 3 8 hex nuts and four 4 3 8 flat washers 6 Place the Inlet Cover on the Vacuum Assem bly with the inlet cylinder pointing downward and forward toward the mower deck 7 Secur...

Page 11: ...to clear the chute mounting bar and the discharge chute mounting tab on the deck 13 Reinstall the clamp at the front of the assembly so that the tab at the lower end of the clamp passes thru the rect...

Page 12: ...er 1 Slide one Hose Clamp over each end of the Upper Hose Slide one end of the hose over the Vacuum discharge opening and the other end over the Inlet Tighten the Hose Clamps to secure hose in place 2...

Page 13: ...ort coil from where the original cut was started 4 Use the utility knife to score the support coil between the beginning and end of the web cut Set aside the knife and finish breaking the coil by hand...

Page 14: ...ng the Vacuum 1 NEVER USE THE Z12 WITHOUT THE VACUUM INLET COVER AND ALL HOSES SECURELY ATTACHED 2 Make sure both hoses are connected at both ends Inspect hoses prior to each use 3 Do not use the Z12...

Page 15: ...in the container the mower must be backed up onto the trailer to avoid tipping Transport Cleaning and Washing Regular cleaning washing and lubricating will prolong the service of the machine NOTE Use...

Page 16: ...2 To prolong the life of the hose periodically rotate hose and turn hose end to end Refer to Preventative Maintenance Schedule in this manual 3 Avoid twists and sharp turns in the hoses as they will i...

Page 17: ...e hose and clean inlet 2 Container full 2 Inspect and empty 3 Engine not reaching full RPM 3 See Engine Runs Poorly above 4 Fan blades bent or broken 4 Replace repair impeller Unusual vibration 1 Soli...

Page 18: ...18 NOTE Your Front Weight Bar Boot and Hitch may look different from those shown in this diagram AUXILIARY ENGINE ASSEMBLY...

Page 19: ...19 NOTE Your Front Weight Bar and Hitch may look different from those shown in this diagram SPINDLE DRIVE ASSEMBLY...

Page 20: ...20 CONTAINER ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 4 11 12 18 8 12 18 12 25 26 27 28...

Page 21: ...0405 14 WASHER 1 4 13 200408 1 INLET 14 097076 1 HOSE CLAMP 15 200478 2 LATCH 16 200641 6 SCREW 10 24 X 1 1 4 P T H 17 000134 2 BOLT 1 4 20 X 2 18 108134 1 DOOR SEAL KIT CONTAINS 3 SEALS 19 099072 6 N...

Page 22: ...22 FRAME ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 11 7 6...

Page 23: ...2 2 NUT 1 4 20 NYLOC 9 000405 4 WASHER 1 4 10 000425 1 WASHER 1 2 11 003585 2 COTTER PIN 3 32 X 3 4 12 000423 1 LATCH BASE 13 200708 1 LATCHCATCH 14 099008 2 BOLT 1 4 20 X 1 15 000382 1 CLEVIS PIN 3 1...

Page 24: ...24 POWER UNIT ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 5 6 4 4...

Page 25: ...BOLT 3 8 16 X 2 1 2 10 000415 4 WASHER 3 8 11 099065 2 NUT 3 8 16 NYLOC 12 099079 4 NUT 5 16 18 NYLOC 13 062092 1 ENGINE MOUNT 14 200671 1 BOOT MAX II 200818 1 BOOT ZT MAX 15 093814 1 HINGE PIN 5 16...

Page 26: ...26 HITCH ASSEMBLY Quantity 3 for Spindle Drive Units Quantity 4 for Auxiliary Engine Units 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 14 13 14 14 10 14 14 10...

Page 27: ...C 4 099031 4 BOLT 1 2 13 X 1 1 2 5 092731 1 FRONT WEIGHT HOLD BAR 6 099668 2 CLEVIS PIN 3 8 X 1 7 099616 2 HAIR PIN 11 8 099113 4 BOLT 3 8 16 X 3 1 2 9 092519 2 FRONT WEIGHT CLAMP 10 099065 8 NUT 3 8...

Page 28: ...28 SPINDLE DRIVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40 41 42 43 44 45 23 27 21 28 28 29 27 15 8 29 28 14 38 46 46...

Page 29: ...00472 3 RHSNB 5 16 X 1 25 21 539 990184 13 NUT 5 16 CTR LOCK 22 539 990717 3 NUT 5 16 NYLOC 23 539 990799 8 RHSNB 5 16 X 625 SHORT NECK 24 539 990208 1 RHSNB 5 16 X 1 00 25 539 990362 2 SCREW 1 4 X 62...

Page 30: ...39 106725 1 BELT 52 539 106726 1 BELT 61 6 539 106744 1 STACKED SHEAVE 42 48 539 106745 1 STACKED SHEAVE 52 539 106746 1 STACKED SHEAVE 61 7 539 108946 1 DOUBLE HEX STACKED SHEAVE 42 48 539 108947 1 D...

Page 31: ...31...

Page 32: ...chnical assistance please contact your local dealer or Yazoo Kees Customer Service Yazoo Kees Power Equipment 700 Park St Beatrice NE 68310 PHONE 402 223 2391 TOLL FREE PHONE 877 368 TURF FAX 402 223...

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