YASKAWA VARISPEED-656RC5 Manual Download Page 2

3

2

Fully Supports Inverters

When power regeneration can be
advantageous:
Cranes, elevators, centrifugal separators,
winders, etc.

Varispeed G7, Varispeed F7, 
VS-686SS5, VS-626MC5, etc.

The VS-656RC5 is a power regenerative unit
with both braking and regenerative functions.
The VS-656RC5 shows great energy-saving 
performance in combination with an inverter.
Because the VS-656RC5 does not require a
braking resistor unit, it requires less space and
enhances braking ability.
The VS-656RC5 will dramatically affect
applications with large minus loads such as
cranes and elevators.

The VS-656RC5 operates only at power regeneration with 120˚ current conduction.
It efficiently regenerates load energy to the power supply, which results in significant energy savings.

90%

0

0

0

100%

150%

70%

10%

30%

130%

55.5kW

55.5kW

25.9kW

3.7kW

33.3kW

11.1kW

15

 sec.

15

 sec.

2

sec.

 

2

sec.

 

20

sec.

 

20

sec.

 

2

sec.

 

2

sec.

 

78

 sec.

Speed

Winding

Unwinding

Torque

Power

Helps the Energy-Saving Drive

The VS-656RC5 requires less than half the area and is less than half the bulk of braking resistor 
systems that have a  braking unit + braking resistor .
A magnetic contactor is not needed.

Requires Less Space

VS-656RC5 can do Three jobs with One Unit

Dramatically improved braking ability.
Calculations of torque, time, and frequency are not needed.

Enhances Braking Ability

Cranes

Centrifugal Separator

•Without options: Approx. 10 to 20%/continuous rating

•With standard options: Approx. 100 to 130%/max. 10sec.,

            

10%ED

 Except for conditions above, additional options will be required.

63

%

72

%

Area :

Example of 200V 15kW with standard options

Example of 200V 15kW

Bulk  :

20%

100%

120%

39kW

6kW

36kW

180

 sec.

180

 sec.

180

 sec.

180 sec.( approx. 12 min.)

180

 sec.

130%

0

0

0

Speed

Torque

Power

Operating Conditions: 5000h/year   Electrical costs $0.12/kWh 

Electric Power Consumption: P=         (55.5kW×    ×2+33.3kW×15+11.1×    ×2)× 

                 −(3.7kW×    ×2+25.9kW×5+48.1×    ×2)×0.9×0.95 

                =8.49kW−4.82kW=3.67kW

Electrical Costs=3.67×5,000×0.12=

$2202

Resistor Discharge Type

You save 5094 − 2202 = 

2892

/year

  

1

78

 

1
2

 

1
2

 

1
2

 

1
2

 

0.9×0.95

Note: When using an inverter with a resistor discharge, braking resistor and 
   braking resistor unit require 3 times the standard rated power.

P=8.49kW 

Electrical Costs=8.49×5,000×0.12=

$5094

Rated load: 10 t   Rated Winding Speed: 20 m/min   Applied Motor: 37 kW, 6-pole, 1150 r/min

Motor Efficiency: 90% 

Inverter Efficiency: 95%

Motor Efficiency: 90% 

Inverter Efficiency: 95%

Operating Conditions: 5000h/year   Electrical costs $0.12/kWh 

Electric Power Consumption: P=          (39kW×    ×180+6kW×180)× 

                       −(36kW×    ×180)×0.9×0.95 

                =7.46kW−3.85kW=3.61kW

Electrical Costs=3.61×5,000×0.12=

$2166

Resistor Discharge Type

You save 4476 − 2166 = 

2310

/year

  

1

720

 

1
2

 

1
2

 

0.9×0.95

Note: When using an inverter with a resistor discharge, braking resistor and 
   braking resistor unit require 2.5 times the standard rated power.

P=7.46kW 

Electrical Costs=7.46×5,000×0.12=

$4476

Applied Motor: 30kW, 4-pole

(for industrial waste)

■ 

Applications

■ 

Applicable Inverters

■ 

Safety Standards

Power

Regeneration

Braking

Resistor

Unit

Braking

Unit

Connection

Three-phase AC power supply

Inverter

Power flow
during motoring

Power flow during
regenerating

Power coordinating reactor

Current
suppressing
reactor

Diode
converter

Inverter

VS-656RC5

FU

IM

CE

 marking

UL

cUL

 Standard

LISTED

C

US

•80%/continuous rating

•100%/1min., 25%ED

•150%/30 sec.

* 

Except for conditions above, apply a higher capacity unit.

 

Braking Resistor System

Braking Resistor

    System

VS-656RC5

■ 

VS-656RC5

Braking resistor 
356(W)

×543(H)

×260(D) 

VS-656RC5 

200(W)

×300(H)

×265(D) 

Power coordinating reactor 

180(W)

×90(H)

×100(D) 

Power suppressing reactor 

120(W)

×90(H)

×71(D) 

Braking unit 
140(W)

×280(H)

×160(D) 

Dimensions in mm

Dimensions in mm

Summary of Contents for VARISPEED-656RC5

Page 1: ...T I F IED M A N A GEMENT SY S T E M JQA EM0498 QUALITY SYSTEM C ERT I F IED M A N A GEMENT SY S T E M JQA 0422 Certified for ISO9001 and ISO14001 VARISPEED 656RC5 200V CLASS 3 7 to 37kW 400V CLASS 3 7...

Page 2: ...Torque Power Operating Conditions 5000h year Electrical costs 0 12 kWh Electric Power Consumption P 55 5kW 2 33 3kW 15 11 1 2 3 7kW 2 25 9kW 5 48 1 2 0 9 0 95 8 49kW 4 82kW 3 67kW Electrical Costs 3...

Page 3: ...tage Fluctuation Allowable Frequency Fluctuation Imbalance Rate between Phases 380 to 460 VAC 50 60 Hz 15 to 10 3 Hz 300 ms Free phase rotation Within 2 150 for 30 sec 100 for 1 min 25 ED 80 continuou...

Page 4: ...AC MB MC Notes 1 Make sure to use the specified reactor fuse and fuse holder 2 Remove the wiring of terminals r l1 and s l2 since they were connected at the factory 3 Connect Varispeed G7 AC power sup...

Page 5: ...n Circuit Terminal Functions Type No Signal Function Signal Level Sequence Input S1 S2 S3 S4 SC SS SP M1 M2 M3 M4 MA MC MB MC AM AC Photocoupler Output Relay Output Multi functional Analog Output MANU...

Page 6: ...66 7 0 325 450 285 275 435 7 5 23 27 M6 330 610 285 275 435 87 5 200 300 205 186 285 8 0 6 6 M6 200 300 205 186 285 8 0 250 380 225 236 365 7 5 11 11 M6 250 380 225 236 365 7 5 140 280 180 126 266 7 0...

Page 7: ...W A 400 V Class Model CIMR R5A 23P7 3 7 13 70 60 130 25P5 5 5 19 70 60 130 27P5 7 5 26 90 80 170 2011 11 37 160 110 270 2015 15 51 200 130 330 2018 18 5 64 250 150 400 2022 22 77 320 180 500 2030 30 1...

Page 8: ...n level during a run 200 V class approx 150 VAC or less 400 V class approx 300 VAC or less Baseblock Circuit Error EEPROM Error CPU Internal A D Converter Error LED Display RUN DS1 DS2 Meaning Content...

Page 9: ...80 80 80 95 50 50 50 75 75 75 75 75 75 114 119 139 147 5 155 150 155 170 182 8 X002491 X002492 X002493 X002495 X002497 X002498 X002555 X002556 X002557 2 200 V Class VS 656RC5 CIMR R5A Current Value A...

Page 10: ...4015 4018 4022 4030 4037 4045 4055 4075 7 5 7 5 10 15 25 25 30 40 50 60 75 100 1 2 1 2 0 6 0 4 0 3 0 3 0 2 0 15 0 12 0 1 0 08 0 06 85 85 85 85 105 105 105 105 130 130 160 160 61 61 61 61 71 71 71 71 8...

Page 11: ...7 45P5 47P5 4011 4015 4018 4022 4030 4037 4045 4055 4075 CR6L 20 UL CR6L 100 UL CR6L 150 UL CMS 4 CMS 5 FU002091 FU002092 3 4 3 3 CR6L 30 UL CR6L 50 UL CR6L 75 UL FU002087 FU000927 FU000928 FU002088 F...

Page 12: ...T GASKET GASKET GASKET GASKET 2 5 DIA HOLES 4 M5 SCREWS 4 8 DIA HOLES C 4 8 DIA HOLES C 2 4 8 DIA HOLES D 25 25 61 610 8 309 4 5 C DC 25 300 325 12 5 7 5 19 5 27 12 5 4 5 571 625 187 61 C C C D 4 4 C...

Page 13: ...Digital Operator Extension Cable LED Monitor Digital Operator LED Monitor Model JVOP 139 Digital Operator Model JVOP 130 LED Monitor Digital Operator Extension Cable Panel Cutout Viewed from the fron...

Page 14: ...e and iodine at any time even during transportation or installation Operation Applying power to the VS 656RC5 DOUBLE CHECK WIRING AND SEQUENCE BEFORE TURNING THE POWER ON After turning the power of th...

Page 15: ...SHANGHAI CO LTD No 18 Xizang Zhong Road Room 1702 1707 Harbour Ring Plaza Shanghai 200001 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011A Tow...

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