YASKAWA V1000 Series Installation & Start-Up Manual Download

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5.3 Drive Alarms, Faults, and Errors

186

YASKAWA ELECTRIC

TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual

■

Auto-Tuning Errors

Table 5.7 Auto-Tuning Error Displays

oPE04

Terminal Board Mismatch
Error

219

oPE11

Carrier Frequency Setting
Error

221

oPE05

Run Command Selection
Error

219

oPE13

Pulse Train Monitor
Selection Error

221

oPE07

Multi-Function Analog Input
Selection Error

219

LED Operator

Display

Name

Page

LED Operator

Display

Name

Page

Er-01

Motor Data Error

222

Er-09

Acceleration Error

223

Er-02

Alarm

222

Er-11

Motor Speed Error

224

Er-03

STOP button Input

222

Er-12

Current Detection Error

224

Er-04

Line-to-Line Resistance
Error

223

End1

Excessive V/f Setting

224

Er-05

No-Load Current Error

223

End2

Motor Iron Core Saturation
Coefficient Error

224

Er-08

Rated Slip Error

223

End3

Rated Current Setting Alarm

225

LED Operator

Display

Name

Page

LED Operator

Display

Name

Page

Summary of Contents for V1000 Series

Page 1: ...liance YASKAWA AC Drive V1000 Compact Vector Control Drive Installation Start Up Manual Type CIMR VA ioooooi CIMR VT ioooooi Model 200 V Class Three Phase Input 0 1 to 18 5 kW 200 V Class Single Phase...

Page 2: ...2 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation Start Up Manual...

Page 3: ...e 12 Applicable Documentation 12 Symbols 12 Terms and Abbreviations 12 i 2 General Safety 13 Supplemental Safety Information 13 Safety Messages 15 Drive Label Warnings 18 Warranty Information 18 Quick...

Page 4: ...L INSTALLATION 51 3 1 Section Safety 52 3 2 Standard Connection Diagram 55 3 3 Main Circuit Connection Diagram 58 Single Phase 200 V Class CIMR V BA0001 0012 58 Three Phase 200 V Class CIMR V 2A0001 0...

Page 5: ...n Displays 94 LO RE LED and RUN LED Indications 94 Menu Structure for Digital LED Operator 96 4 3 The Drive and Programming Modes 97 Navigating the Drive and Programming Modes 98 Changing Parameter Se...

Page 6: ...ation Deceleration C1 01 to C1 11 132 Drive Duty Mode and Carrier Frequency Selection C6 01 and C6 02 134 Drive Input Voltage Setting E1 01 138 V f Pattern Selection E1 03 139 Motor Parameters E2 01 t...

Page 7: ...le Solutions 206 5 6 Operator Programming Errors 217 oPE Codes Causes and Possible Solutions 217 5 7 Auto Tuning Fault Detection 222 Auto Tuning Codes Causes and Possible Solutions 222 5 8 Diagnosing...

Page 8: ...necting Peripheral Devices 269 7 4 Installing Peripheral Devices 270 Installing a Molded Case Circuit Breaker MCCB 270 Installing a Leakage Breaker 271 Installing a Magnetic Contactor 271 Connecting a...

Page 9: ...rameter Table 307 A Initialization Parameters 307 b Application 308 C Tuning 316 d References 321 E Motor Parameters 326 F Options 333 H Parameters Multi Function Terminals 337 L Protection Function 3...

Page 10: ...onnection Terminal 403 Communication Set Up Procedure 405 D STANDARDS COMPLIANCE 409 D 1 Section Safety 410 D 2 European Standards 413 CE Low Voltage Directive Compliance 413 EMC Guidelines Compliance...

Page 11: ...l 11 Preface General Safety This section provides safety messages pertinent to this product that if not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for...

Page 12: ...anual first This manual describes installation wiring operation procedures functions troubleshooting maintenance and inspections to perform before operation V1000 Series AC Drive Technical Manual Read...

Page 13: ...he manual may be changed without notice to improve the product and or the manual When ordering a new copy of the manual due to damage or loss contact your Yaskawa representative or the nearest Yaskawa...

Page 14: ...icated by a bold key word embedded in the text followed by an italicized safety message NOTICE will also be indicated by a bold key word embedded in the text followed by an italicized safety message W...

Page 15: ...off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least five minutes after all indicators are OFF and measure the DC bus voltage le...

Page 16: ...injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Do not remove covers or touch c...

Page 17: ...nsitive devices within the drive Do not operate damaged equipment Failure to comply could result in further damage to the equipment Do not connect or operate any equipment with visible damage or missi...

Page 18: ...rning Information Position Warranty Information Warranty Period This drive is warranted for 12 months from the date of delivery to the customer or 18 months from the date of shipment from the Yaskawa...

Page 19: ...f any necessary repairs Some problems that are outside the scope of this warranty are Problems due to improper maintenance or handling carelessness or other reasons where the customer is determined to...

Page 20: ...hood of any accident Quick Reference Easily Set Application Specific Parameters Preset parameter defaults are available for many applications Refer to Application Presets on page 111 Run a Motor of On...

Page 21: ...peration with Permanent Magnet Motors on page 110 Perform Auto tuning Automatic tuning sets motor parameters Refer to Auto Tuning on page 153 Check the Maintenance Period Using Drive Monitors The main...

Page 22: ...i 2 General Safety 22 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation Start Up Manual...

Page 23: ...al 23 Receiving This chapter describes the proper inspections to perform after receiving the drive and illustrates the different enclosure types and components 1 1 SECTION SAFETY 24 1 2 MODEL NUMBER A...

Page 24: ...rve proper electrostatic discharge procedures ESD when handling the drive and circuit boards Failure to comply may result in ESD damage to the drive circuitry A motor connected to a PWM drive may oper...

Page 25: ...upon receipt contact the shipper immediately Verify receipt of the correct model by checking the information on the nameplate If you have received the wrong model or the drive does not function prope...

Page 26: ...03 0 4 3 0006 1 1 6 0006 0 75 5 0010 2 2 9 6 0010 1 5 8 0012 3 0 12 0012 2 2 11 0018 3 7 17 5 Normal Duty Heavy Duty No Max Motor Capacity kW Rated Output Current A No Max Motor Capacity kW Rated Outp...

Page 27: ...0 75 5 0008 1 5 8 0 0008 1 1 6 9 0010 2 2 9 6 0010 1 5 8 0012 3 0 12 0012 2 2 11 0018 3 7 17 5 0018 3 0 14 0 0020 5 5 19 6 0020 3 7 17 5 0030 7 5 30 0030 5 5 25 0040 11 40 0040 7 5 33 0056 15 56 0056...

Page 28: ...re Types Voltage Class Enclosure Type IP20 Open Chassis CIMR V IP20 NEMA Type1 CIMR V Single Phase 200 V Class BA0001B BA0001F BA0002B BA0002F BA0003B BA0003F BA0006B BA0006F BA0010B BA0010F BA0012B B...

Page 29: ...A0018B 4A0018F 4A0023B 4A0023F 4A0031B 4A0031F 4A0038B 4A0038F TERMS TERMS TERMS Two types of enclosures are offered for V1000 drives IP20 Open Chassis models are often placed inside a large enclosure...

Page 30: ...hassis Single phase AC200 V CIMR V BA0001B 00003B Three phase AC200 V CIMR V 2A0001B 0006B Figure 1 2 Figure 1 2 Exploded View of IP20 Open Chassis Type Components Three Phase AC200 V CIMR V 2A0006B A...

Page 31: ...Components Three Phase AC200 V CIMR V 2A0012B Note CIMR V BA0018B is supplied with two built in cooling fans A Fan cover H Front cover B Mounting hole I Terminal cover C Heatsink J Bottom cover D Opti...

Page 32: ...V CIMR V 2A00062F A Fan cover I Front cover screws B Mounting hole J Front cover C Heatsink K Comm port Refer to Network Communications on page 401 D Optional 24 V DC power supply connector cover L L...

Page 33: ...2A0012F Note CIMR V BA0018F is supplied with two built in cooling fans A Fan cover I Front cover screws B Mounting hole J Front cover C Heatsink K Terminal cover D Cable cover L Comm port Refer to Ne...

Page 34: ...ype 1 Components Three phase AC400 V CIMR V 4A0018F A Fan cover G Front cover B Cooling fan Refer to Drive Cooling Fans on page 254 H Terminal board Refer to Control Circuit Terminal Block Functions o...

Page 35: ...Terminal A2 Switch on page 80 G Terminal cover C DIP switch S3 Refer to Sinking Sourcing Mode Switch on page 78 H Option card connector Refer to Connecting the Option Card on page 286 D Control circui...

Page 36: ...1 4 Component Names 36 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation Start Up Manual...

Page 37: ...C TOEP C710606 09B YASKAWA AC Drive V1000 Installation Start Up Manual 37 Mechanical Installation This chapter explains how to properly mount and install the drive 2 1 SECTION SAFETY 38 2 2 MECHANICAL...

Page 38: ...sure air entering the enclosure does not exceed 40 C CAUTION Crush Hazard Do not carry the drive by the front cover Failure to comply may result in minor or moderate injury from the main body of the d...

Page 39: ...the lubrication method and motor manufacturer If the motor is to be operated at a speed higher than 60 Hz consult with the manufacturer Continuously operating an oil lubricated motor in the low speed...

Page 40: ...be subject to an explosion proof test in conjunction with the drive This is also applicable when an existing explosion proof motor is to be operated with the drive Since the drive itself is not explos...

Page 41: ...ry cover before start up as the cover will reduce ventilation and cause the drive to overheat Environment Conditions Installation Area Indoors Ambient Temperature 10 C to 40 C IP20 NEMA Type 1 10 C to...

Page 42: ...e Drive Installation To maintain sufficient space for airflow and wiring refer to Figure 2 2 Install the heatsink against a closed surface to avoid diverting cooling air around the heatsink Figure 2 2...

Page 43: ...gure 2 3 Figure 2 3 Space Between Drives Side by Side Mounting Note When installing drives of different sizes into the same enclosure panel the tops of the drives should line up Leave space between th...

Page 44: ...methods refer to Specifications on page 289 Protective Design Drive Model CIMR V Page Single Phase 200 V Class Three Phase 200 V Class Three Phase 400 V Class IP20 Open Chassis B 0001B B 0002B B 0003B...

Page 45: ...Voltage Class Drive Model CIMR V Dimensions mm W1 H1 W H D t1 H2 D1 Weight kg Single Phase 200 V Class BA0001B 56 118 68 128 76 3 5 6 5 0 6 BA0002B 56 118 68 128 76 3 5 6 5 0 6 BA0003B 56 118 68 128 1...

Page 46: ...65 2 4 BA0018B 158 118 170 128 180 5 5 65 3 0 2A0008B 96 118 108 128 129 5 5 58 1 7 Three Phase 2A0010B 96 118 108 128 129 5 5 58 1 7 200 V Class 2A0012B 96 118 108 128 137 5 5 5 58 1 7 2A0018B 128 11...

Page 47: ...H H4 H3 H6 Weight kg Single Phase 200 V Class BA0001F 56 118 68 129 5 76 3 5 6 5 149 5 20 4 1 5 0 8 BA0002F 56 118 68 129 5 76 3 5 6 5 149 5 20 4 1 5 0 8 BA0003F 56 118 68 129 5 118 5 5 39 149 5 20 4...

Page 48: ...9 5 129 5 5 58 149 5 20 4 1 5 1 9 Three Phase 2A0010F 96 118 108 129 5 129 5 5 58 149 5 20 4 1 5 1 9 200 V Class 2A0012F 96 118 108 129 5 137 5 5 5 58 149 5 20 4 1 5 1 9 2A0018F 128 118 140 133 143 5...

Page 49: ...2A0030B 122 248 140 234 140 5 13 55 254 13 6 1 5 M5 3 8 2A0040B 122 248 140 234 140 5 13 55 254 13 6 1 5 M5 3 8 2A0056B 160 284 180 270 163 5 13 75 290 15 6 1 5 M5 5 5 2A0069B 192 336 220 320 187 5 22...

Page 50: ...2 2 Mechanical Installation 50 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation Start Up Manual...

Page 51: ...terminals motor and power supply 3 1 SECTION SAFETY 52 3 2 STANDARD CONNECTION DIAGRAM 55 3 3 MAIN CIRCUIT CONNECTION DIAGRAM 58 3 4 TERMINAL BLOCK CONFIGURATION 59 3 5 PROTECTIVE COVERS 62 3 6 MAIN C...

Page 52: ...s Be sure to reinstall covers or shields before operating the drives and run the drives according to the instructions described in this manual Always ground the motor side grounding terminal Improper...

Page 53: ...en after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least five minutes after all indicators are o...

Page 54: ...ve Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the...

Page 55: ...des The drive is suitable for circuits capable of delivering not more than 30 000 RMS symmetrical amperes 240 Vac maximum 200 V Class and 480 Vac maximum 400 V Class NOTICE When the input voltage is 4...

Page 56: ...V A1 A2 AC 2 k 7 Pulse train input max 32 kHz Ground 10 or less 400 V class 100 or less 200 V class 0 to 10 V 20 k Setting power supply 10 5 max 20 mA 0 to 10 V 20 k 0 4 to 20 mA 250 For single phase...

Page 57: ...eath or serious injury from moving equipment WARNING Sudden Movement Hazard Ensure start stop and safety circuits are wired properly and in the correct state before energizing the drive Failure to com...

Page 58: ...ing connections could result in damage to the drive Single Phase 200 V Class CIMR V BA0001 0012 Figure 3 3 Figure 3 3 Connecting Main Circuit Terminals NOTICE Do not connect T L3 terminal when using s...

Page 59: ...on The figures in this section provide quick reference and detailed illustrations of the main and control circuit terminal block configurations Figure 3 5 Figure 3 5 Main Circuit Terminal Block Config...

Page 60: ...C710606 09B YASKAWA AC Drive V1000 Installation Start Up Manual Figure 3 6 Figure 3 6 Main Circuit Terminal Block Configurations Figure 3 7 Figure 3 7 Main Circuit Terminal Block Configurations Model...

Page 61: ...SKAWA AC Drive V1000 Installation Start Up Manual 61 Electrical Installation 3 Figure 3 8 Figure 3 8 Main Circuit Terminal Block Configurations Figure 3 9 Figure 3 9 Main Circuit Terminal Block Config...

Page 62: ...to remove Figure 3 10 Figure 3 10 Remove the Front Cover on an IP20 Open Chassis Drive 2 Apply pressure to the tabs on each side of the terminal cover Pull the terminal cover away from the drive whil...

Page 63: ...Covers on an IP20 NEMA Type 1 design 1 Loosen the screw on the front cover to remove the front cover Figure 3 13 Figure 3 13 Remove the Front Cover on an IP20 NEMA Type 1 Drive 2 Loosen the screw on t...

Page 64: ...he exit holes on the bottom of the conduit bracket of the drive Place power wiring and control signal wiring in separate conduits Properly connect all wiring after installing the drive and connecting...

Page 65: ...onal devices such as a DC reactor or braking resistor Do not connect other non specified devices to these terminals Consider the amount of voltage drop when selecting wire gauges Increase the wire gau...

Page 66: ...L1 S L2 U T1 V T2 W T3 M4 1 2 to 1 5 10 6 to 13 3 2 0 to 5 5 14 to 10 3 5 12 Note 1 1 2 B1 B2 M4 1 2 to 1 5 10 6 to 13 3 2 0 to 5 5 14 to 10 5 5 10 Note 1 0012 R L1 S L2 U T1 V T2 W T3 1 2 B1 B2 M4 1...

Page 67: ...6 35 4 to 53 1 14 to 22 6 to 4 22 4 Note 1 B1 B2 M5 2 to 2 5 17 7 to 22 1 5 5 to 8 10 to 8 8 8 Note 1 M6 4 to 6 35 4 to 53 1 14 to 22 6 to 4 22 4 Note 1 0069 R L1 S L2 T L3 U T1 V T2 W T3 1 2 M8 9 to...

Page 68: ...S L2 T L3 U T1 V T2 W T3 1 2 B1 B2 M4 1 2 to 1 5 10 6 to 13 3 2 0 to 5 5 14 to 10 2 14 Note 1 M4 1 2 to 1 5 10 6 to 13 3 2 0 to 5 5 14 to 10 3 5 12 Note 1 0018 R L1 S L2 T L3 U T1 V T2 W T3 1 2 M4 1 2...

Page 69: ...a single drive Ground Wiring Follow the precautions to wire the ground for one drive or a series of drives WARNING Electrical Shock Hazard Always use a ground wire that complies with technical standar...

Page 70: ...wiring Cut away covers as needed for terminals with a needle nose pliers 2 The ground terminal screw on IP20 NEMA Type 1 holds the protective cover in place Main Circuit Connection Diagram For drive m...

Page 71: ...s default setting Comm connector Safe Disable Input Safety switch Fault V1000 Shield ground terminal Control circuit S1 S2 S3 S4 S5 S6 S7 1 24 V 0 V MA P1 MB MC V I 24 V 8 mA 2 SC P2 MP AM AC PC IG R...

Page 72: ...serious injury NOTICE Do not switch an input contactor more often than once every 30 minutes Improper equipment sequencing could shorten useful life of the drive electrolytic capacitors and circuit r...

Page 73: ...0 to 10 Vdc 20 k resolution 1 1000 A2 Multi function analog input frequency reference Input voltage or input current Selected by DIP switch S1 0 to 10 Vdc 20 k Resolution 1 1000 4 to 20 mA 250 or 0 t...

Page 74: ...rrule to signal wiring to improve wiring simplicity and reliability Refer to Ferrule Terminal Types and Sizes on page 75 A External power 48 V max C Coil B Suppression diode D 50 mA or less Type No Si...

Page 75: ...ng Torque Nxm Bare Wire Terminal Ferrule Type Terminal Wire Type Applicable wire size mm2 AWG Recomm mm2 AWG Applicable wire size mm2 AWG Recomm mm2 AWG MA MB MC M3 0 5 to 0 6 Stranded wire 0 25 to 1...

Page 76: ...hields with tape or shrink tubing to prevent contact with other signal lines and equipment Improper wiring practices could result in drive or equipment malfunction due to short circuit NOTICE Connect...

Page 77: ...sing an analog signal from a remote source to supply the frequency reference Failure to comply could result in poor system performance Figure 3 24 Figure 3 24 Wiring the Frequency Reference to the Con...

Page 78: ...ng mode and sourcing mode the drive is preset to sinking mode Table 3 11 Sinking Sourcing Mode Setting Figure 3 25 Figure 3 25 DIP Switch S3 Transistor Input Signal Using 0 V Common Sink Mode When con...

Page 79: ...CE and use an external 24 V power supply Figure 3 27 Figure 3 27 Source Mode Sequence from PNP Transistor 24 V Common Drive Shielded cable Forward run stop Reverse run stop External fault N O Fault re...

Page 80: ...A2 are both set for frequency reference H3 02 0 and H3 10 0 the addition of both input values builds the frequency reference When using input A2 as voltage input set the DIP switch S1 to V left positi...

Page 81: ...left position Voltage input 0 to 10 V I right position Current input 4 to 20 mA or 0 to 20 mA factory setting No Parameter Name Description Setting Range Default Setting H3 09 Frequency ref current t...

Page 82: ...ting resistor switch for MEMOBUS Modbus communications Turn the terminal resistor switch ON when the drive is the last drive in a series of slave drives Table 3 15 MEMOBUS Modbus Switch Settings Figur...

Page 83: ...the energy for the set deceleration time prior to running the drive Use a thermal overload relay or an over temperature contact to interrupt input power to the drive in the event the braking resistor...

Page 84: ...stall prevention during deceleration Set parameter L8 01 1 to enable overheat protection when using Yaskawa heatsink mounted braking resistor Set L8 01 0 for other braking resistor types Set parameter...

Page 85: ...ion exists per National and Local codes 55 8 Properly wire the power supply to drive terminals R L1 S L2 and T L3 58 9 Properly wire the drive and motor together The motor lines and drive output termi...

Page 86: ...shields of shielded wiring to the GND terminal 79 19 If using a 3 wire sequence properly set parameters for multi function contact input terminals S1 through S7 and properly wire control circuits 57 2...

Page 87: ...er explains the functions of the LED operator and how to program the drive for initial operation 4 1 SECTION SAFETY 88 4 2 USING THE DIGITAL LED OPERATOR 91 4 3 THE DRIVE AND PROGRAMMING MODES 97 4 4...

Page 88: ...lds before operating the drives and run the drives according to the instructions described in this manual Always ground the motor side grounding terminal Improper equipment grounding could result in d...

Page 89: ...watches and rings secure loose clothing and wear eye protection before beginning work on the drive Do not remove covers or touch circuit boards while the power is on Failure to comply could result in...

Page 90: ...in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Do not allow unqualified personnel to use the product Failure to comply could resu...

Page 91: ...lay data edit parameters as well as display fault and alarm information Keys Displays and LEDs STOP Hz Hz A V Fref FWD REV Sel Fout lout Mon1 Monitor Verify SetUpGuide Program Auto Tuning Read manual...

Page 92: ...le by pressing the STOP key when the drive detects a danger even if the drive is running by a signal from the multi function contact input terminal REMOTE is set To avoid stoppage by using the STOP ke...

Page 93: ...wn below This section explains the meaning of text as it appears on the display screen Table 4 2 Digital Text Display 12 ALM LED Light Refer to LED Screen Displays on page 94 13 REV LED Light 14 DRV L...

Page 94: ...used 1 1 Refer to the DriveWorksEZ instruction manual for further information Programming Mode Displays output frequency Hz As illustrated in this manual LED Lit Flashing Flashing Quickly 1 For the di...

Page 95: ...art Up Manual 95 Start Up Programming Operation 4 Figure 4 1 Figure 4 1 RUN LED Status and Meaning Figure 4 2 Figure 4 2 RUN LED and Drive Operation quick flashing flashing ON ON ON ON ON ON 1 s drive...

Page 96: ...AL is set XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX X Turn the power on Forward Selection Reverse Selection Output Frequency Output Current Output Voltage Monitor Display Verify Menu Set Up Mode Pa...

Page 97: ...r is accessing a function in the Programming Mode Table 4 2 illustrates the different functions visible as the Up arrow is scrolled immediately after powering up the drive Note When b1 08 Run Command...

Page 98: ...rive is running Refer to The Drive and Programming Modes on page 97 Note The user can select items to display when the drive is first powered up by setting parameter o1 02 Drive Mode Forward Reverse M...

Page 99: ...ing Mode Verify Function Lists all parameters that have been edited or changed from default settings Refer to Verifying Parameter Changes Verify Menu on page 102 Setup A select list of parameters nece...

Page 100: ...spection Figure 4 4 illustrates changing the default frequency reference of F 0 00 0 Hz to F 6 00 6 Hz while in Drive Mode This example assumes the drive is set to LOCAL Figure 4 4 Figure 4 4 Setting...

Page 101: ...sing ENTER from APPL navigates to the Application Preset setting display When the set value is changed the parameter is changed to the optimum value for each application It is set to 0 General purpose...

Page 102: ...ill read The Verify menu also allows users to access and re edit edited parameters Note The Verify Menu will not display parameters from the A1 group except for A1 02 even if those parameters have bee...

Page 103: ...CAL mode to REMOTE mode when b1 07 1 resulting in death or serious injury Be sure all personnel are clear of rotating machinery and electrical connections prior to switching between LOCAL mode and REM...

Page 104: ...played first 2 If the parameter setting is insufficient set the parameters in the Parameter Setting Mode Note When parameter A1 02 Control Method Selection is changed some parameter set values are als...

Page 105: ...09 Minimum Output Frequency FMIN C6 01 Duty Selection E1 13 Base Voltage VBASE C6 02 Carrier Frequency Selection E2 01 Motor Rated Current d1 01 Frequency Reference 1 E2 04 Number of Motor Poles d1 0...

Page 106: ...sure a proper drive start up Flowchart A Basic Start Up and Motor Tuning Figure 4 6 Flowchart A describes basic start up sequence for the drive and motor system This sequence varies slightly depending...

Page 107: ...rates as desired Fine tune parameters Adjust application settings PID if necessary Check the machine operation and verify parameter settings Drive is ready to run the application 520 Control Mode A1 0...

Page 108: ...dure illustrates using Energy Savings and Speed Estimation Speed Search V f control can be used where rotational auto tuning cannot be performed Figure 4 7 Figure 4 7 Simple Motor Set Up with Energy S...

Page 109: ...d improved speed regulation Figure 4 8 Figure 4 8 Flowchart A2 High Performance Operation Using Open Loop Vector Motor Control From Flowchart A Possible for motor to rotate during tuning Perform Rotat...

Page 110: ...PM motors in Open Loop Vector Control PM motors can be used for energy savings in reduced or variable torque applications Figure 4 9 Figure 4 9 Operation with Permanent Magnet Motorsl From Flowchart...

Page 111: ...ist and crane Selecting one of these presets automatically sets the required parameters to the optimum values and changes the appropriate I O terminal settings for that specific application Verify all...

Page 112: ...er access level for Preferred Parameters A1 01 1 to display only the setup parameters The parameters listed in the table below are unaffected by drive initialization Related Parameters No Parameter Na...

Page 113: ...parameter A1 06 Application Selection 2 Default setting value is dependent on parameter A1 06 This setting value is 0 when A1 06 0 and 1 when A1 06 does not 0 No Parameter Name Optimum Setting A1 02 C...

Page 114: ...r Name No Parameter Name A1 02 Control Method Selection C1 02 Deceleration Time 1 b1 01 Frequency Reference Selection E2 01 Motor Rated Current b1 02 Run Command Selection L3 04 Stall Prevention Selec...

Page 115: ...8 0 kHz H2 03 Terminals P2 Function Selection open collector 39 Watt Hour Pulse Output L2 01 Momentary Power Loss Operation Selection 2 CPU Power Active Drive will restart if power returns prior to c...

Page 116: ...lection E1 03 V f Pattern Selection b1 02 Run Command Selection E1 07 Mid Output Frequency FB b1 04 Reverse Operation Selection E1 08 Mid Output Frequency Voltage VC C1 01 Acceleration Time 1 E2 01 Mo...

Page 117: ...e Detection Time 1 0 5 s L8 05 Input Phase Loss Protection Selection 1 Enabled L8 07 Output Phase Loss Protection 1 Enabled L8 38 Carrier Frequency Reduction 0 Derated when operating at 6 Hz or less L...

Page 118: ...output terminals P2 PC program the drive as shown in the table below d1 01 Frequency Reference 1 6 0 Hz d1 02 Frequency Reference 2 30 0 Hz d1 03 Frequency Reference 3 60 0 Hz H1 05 Multi Function Di...

Page 119: ...2 0 0 to 0 5 Hz 2 1 This setting range is available when using OLV Control In V f Control set the level as the motor rated slip frequency pulse 0 5 Hz Not enough motor torque will be created if this v...

Page 120: ...specific parameters to A2 01 to A2 32 first set the access level to allow access to all parameters A1 02 2 After selecting the parameters to be saved to A2 01 through A2 32 set the access level to all...

Page 121: ...e Preferred Parameter group set A2 33 to 0 1 Save history of recently viewed parameters By setting A2 33 to 1 all parameters that were recently edited will be saved to A2 17 through A2 32 A total of 1...

Page 122: ...formed without first saving user parameters Refer to Backing Up Parameter Values o2 03 on page 164 Different Methods of Drive initialization 1110 Resets all parameters to user defined default values A...

Page 123: ...ttings Back up all parameters in the event of accidental initialization the data with 2 wire sequence returns all the set parameters to the factory settings Refer to Backing Up Parameter Values o2 03...

Page 124: ...ssign the frequency reference Parameters b1 01 and b1 02 can be used to select the source of the run command and the frequency reference independently e g set the reference from the operator and set t...

Page 125: ...P switch S1 to the I position for a current signal input Figure 4 13 Figure 4 13 Current Input for the Main Speed Reference Switching between Main Auxiliary Frequency References To configure the frequ...

Page 126: ...train input gain to 100 H6 03 100 3 Set the pulse input scaling H6 02 to the input frequency value which is equal to the max frequency reference value 4 Apply a pulse signal to the input and check th...

Page 127: ...ply could result in death or serious injury Run the Drive at 6 Hz using the Digital LED Operator b1 02 0 To assign the run command to the operator panel set parameter b1 01 to 0 This will set up the d...

Page 128: ...a 3 Wire Sequence When H1 05 Multi Function Digital Input Terminal S5 Function Selection 0 the functions of terminals S1 and S2 are set to 3 wire sequence and the multi function input terminal becomes...

Page 129: ...soon as the power is switched on Proper precautions must be taken to ensure that the area around the motor is safe prior to powering up the drive Failure to do so may result in minor or moderate inju...

Page 130: ...o L2 03 Minimum Baseblock Time passes 2 Do not enter another run command until the motor comes to a complete stop If a run command must be entered before the motor has fully stopped use DC Injection o...

Page 131: ...Open Loop Vector Control Figure 4 19 Figure 4 19 DC Injection Braking Stop See Figure 4 18 Note Extend baseblock time L2 03 if overcurrent OC occurs on stop command input Coast to Stop with Timer Ign...

Page 132: ...arameter C1 10 default 1 No Parameter Name Description Setting Range Default C1 01 1 1 The parameter can be changed during run Acceleration Time 1 Sets the time to accelerate from 0 to 100 maximum out...

Page 133: ...leration and deceleration times When the output frequency reaches the value set to C1 11 the drive will switch acceleration and deceleration times as shown in the figure below Setting C1 11 to 0 0 Hz...

Page 134: ...tting Example Figure 4 22 illustrates S curve characteristics switching between forward and reverse Figure 4 22 Figure 4 22 S Curve Characteristics Drive Duty Mode and Carrier Frequency Selection C6 0...

Page 135: ...esigned applications requiring a high overload tolerance with constant load torque Such applications include extruders conveyors and cranes Use ND Rating for applications in which the torque requireme...

Page 136: ...equency at a constant level C6 03 sets the Carrier frequency upper limit Figure 4 23 Figure 4 23 Carrier Frequency Changes Relative to Output Frequency Note For Open Loop Vector Mode A1 02 2 and OLV f...

Page 137: ...ity Carrier Frequency kHz Output Current A Model Capacity Carrier Frequency kHz Output Current A Model Capacity Carrier Frequency kHz Output Current A B 0001 0 2 kW 0 1 kW 2 1 2 2 0001 0 2 kW 0 1 kW 2...

Page 138: ...W 2 17 5 2 0020 5 5 kW 4 0 kW 2 19 6 4 0011 5 5 kW 4 0 kW 2 11 1 8 17 5 8 17 5 8 9 2 15 14 0 15 14 0 15 5 5 Parameter Name Description Setting Range Default E1 01 Input Voltage Setting Set to the nomi...

Page 139: ...oltage Setting E1 01 on page 138 2 Select one of the two following V f patterns Select one of the 15 preset V f patterns setting 0 through E Select the Custom V f pattern setting F 3 In case of the fo...

Page 140: ...purpose applications torque remains constant regardless of speed changes 1 F 60 Hz 2 60 Hz with 50 Hz base 3 72 Hz with 60 Hz base 4 50 Hz Heavy Duty 3 Reduced or variable torque For applications whe...

Page 141: ...2 60 Hz Setting 3 72 Hz Setting 4 50 Hz Setting 5 50 Hz Setting 6 60 Hz Setting 7 60 Hz Voltage V Frequency Hz 0 12 200 1 3 2 5 50 16 Voltage V Frequency Hz 0 12 16 200 1 5 3 60 Voltage V Frequency H...

Page 142: ...ing cannot be performed Refer to Auto Tuning on page 153 for more information Refer to E Motor Parameters on page 326 fir a list of motor parameters E2 01 to E2 12 Setting Motor Parameters Manually Th...

Page 143: ...tance Set the amount of voltage drop due to motor leakage inductance at base frequency and motor rated current This value should be set when using a high speed motor or another type of motor that has...

Page 144: ...tion Figure 4 25 Figure 4 25 Digital Output Connection Diagram Analog Outputs H4 01 to H4 03 Group U parameters can be used to observe the drive status operating conditions through the LED operator An...

Page 145: ...ugh terminal or when not using it at all set 000 or 031 H4 02 1 1 The parameter can be changed during run Multi Function Analog 1 Terminal AM Output Gain Sets the voltage level gain of multi function...

Page 146: ...ctivated when the output current rises above the motor rated current for a specified time This speed sensitive protective feature interrupts the motor current to protect the motor wiring and windings...

Page 147: ...W or more 1 digit below the decimal point Determined by o2 04 and C6 01 E4 01 Motor 2 Rated Current Sets the motor 2 name plate full load current in amperes A This set value becomes the reference valu...

Page 148: ...nal MA MB and MC Function selection Terminal P1 Function Selection and Terminal P2 Function Selection are set to 1F motor overload OL1 alarm warning a motor overload alarm is enabled If the electronic...

Page 149: ...ve cooling at extremely low speeds 0 6 Hz Continuous operation between 0 6 and 60 Hz 4 PM Derated Torque Motor Pico motors feature a heatsink running from the flange to the enclosure IPM motors for de...

Page 150: ...ve Status Monitors U1 01 to U6 19 Parameter group U displays various data regarding the operating status of the drive The following example demonstrates viewing output voltage reference U1 06 Refer to...

Page 151: ...9 U4 08 Heatsink Temperature 380 U1 19 MEMOBUS Modbus Error Code 376 U4 09 LED Check 380 U1 24 Input Pulse Monitor 376 U4 10 kWH Lower 4 Digits 380 U1 25 Software Number Flash 376 U4 11 kWH Upper 5 Di...

Page 152: ...voltage reference Vq 382 U3 01 Most Recent Fault 377 U6 06 Output Voltage Reference Vd 382 U3 02 2nd Most Recent Fault 377 U6 07 q axis ACR Output 382 U3 03 3rd Most Recent Fault 377 U6 08 d Axis ACR...

Page 153: ...60 Hz 400 V class 3 phase 380 to 480 Vac 50 60 Hz Properly wire the power supply input terminals R L1 S L2 T L3 for single phase 200 V class models wire only R L1 and S L2 Check for proper grounding...

Page 154: ...T1 01 3 Assumes the motor can rotate during the Auto Tuning process Improves torque compensation slip compensation energy savings and speed search performance V f Control Rotational Auto Tuning for OL...

Page 155: ...fy system operates as required Is the cable between the motor and drive longer than 50 m YES NO NO YES NO YES YES Auto Tuning finished NOTICE Auto Tuning with a connected load is possible but may resu...

Page 156: ...is recommended that Rotational Auto Tuning be performed with the load disconnected Failure to comply could result in improper drive operation If rotational Auto Tuning is performed for a motor couple...

Page 157: ...Failure to comply may result in injury from electrical shock Note When auto tuning a motor that is used on an application in conjunction with a brake take special precaution to ensure the brake stays...

Page 158: ...o select the digit to edit 6 Press and set the drive to perform Rotational Auto Tuning 00 7 Save the setting by pressing 8 The display automatically returns to the screen shown in Step 3 9 Press the k...

Page 159: ...ult in improper operation of the drive Ensure the motor can freely spin before beginning Auto Tuning NOTICE Never perform rotational Auto Tuning for a motor connected to a load Failure to comply could...

Page 160: ...t can provide stable control in the open loop control mode ranges from 50 to 100 of the drive rating In case of motors that operate above base speed set the value at base speed 0 00 to 650 00 0 40 kW...

Page 161: ...e following items during operation The motor should rotate smoothly i e no abnormal noise or oscillation The motor should accelerate and decelerate smoothly T1 11 Motor Iron Loss Provides iron loss fo...

Page 162: ...RE LED will turn on 3 Press to give the drive a run command RUN will light and the motor will rotate at 6 Hz 4 Ensure the motor is rotating in the correct direction and no faults or alarms occur 5 If...

Page 163: ...eration The motor should rotate in the proper direction The motor should accelerate and decelerate smoothly Check U1 03 to ensure there is not overcurrent If the application permits running the load i...

Page 164: ...n No Parameter Name Description Setting Range Default Setting o2 03 User Parameter Default Value Allows storing of parameter settings as a User Initialization Selection 0 Saved Not set 1 Set Defaults...

Page 165: ...ement tool of PC application software Copy Unit with USB Connect and exclusive use cable to the communication connector on the drive and use the ON OFF switch on the copy unit with USB to copy the dat...

Page 166: ...o H1 07 Connection Example for the Jog Function In this example H1 07 12 and d1 17 6 0 Hz Figure 4 30 Figure 4 30 Jog Command from External Terminals No Name Description Setting Range Default Setting...

Page 167: ...tating the motor Step Display Result 1 Turn the power on to the drive The initial display appears 2 Press the key until the Parameter Setting menu appears 3 Press to enter the Parameter Setting menu 4...

Page 168: ...sed the motor rotates forwards at 6 Hz Note No run command is necessary when using the Jog frequency 3 The drive will stop with terminal S7 open No Name Description d1 01 Frequency Reference 1 Frequen...

Page 169: ...on the power to the drive The initial display appears 2 Set the frequencies listed below to the specified parameters 1 d1 01 5 Hz Step 1 1 2 d1 02 20 Hz Step 2 2 3 d1 03 50 Hz Step 3 4 d1 04 60 Hz Ste...

Page 170: ...on 6 Press to run the motor at 5 Hz The RUN light will turn on 7 With SW1closed the drive runs the motor at Multi Step Speed 2 20 Hz 8 With SW1 open and SW2 closed the drive runs the motor at Multi St...

Page 171: ...un 2 Turn the power on 153 3 Set the voltage for the power supply to E1 01 138 No Checklist Page V f Control A1 02 0 4 Select the best V f pattern according to the application and motor characteristic...

Page 172: ...et the drive for REMOTE and be sure the LO RE light is out 103 16 If the control circuit terminals should supply the frequency reference select the correct voltage input signal level 0 to 10 V or the...

Page 173: ...solutions This chapter can also serve as a reference guide for tuning the drive during a trial run 5 1 SECTION SAFETY 174 5 2 MOTOR PERFORMANCE FINE TUNING 177 5 3 DRIVE ALARMS FAULTS AND ERRORS 181...

Page 174: ...lds before operating the drives and run the drives according to the instructions described in this manual Always ground the motor side grounding terminal Improper equipment grounding could result in d...

Page 175: ...ings secure loose clothing and wear eye protection before beginning work on the drive Do not remove covers or touch circuit boards while the power is on Failure to comply could result in death or seri...

Page 176: ...nterference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Do not allow unqualified personnel to use the product Failure...

Page 177: ...nting and oscillation occur at speeds up to 40 Hz lower the carrier frequency The default setting for the carrier frequency depends on the drive capacity o2 04 and the Drive Duty Selection C6 01 7 Swi...

Page 178: ...trol motor hunting and oscillation at speeds between 10 and 40 Hz AFR Time Constant 1 n2 02 To improve motor torque speed response gradually reduce this setting by 10 ms and check the performance If m...

Page 179: ...d is too slow gradually increase the setting by 0 1 ms If speed is too fast gradually decrease the setting by 0 1 ms 1 0 1 0 5 to 1 5 Motor noise Control motor hunting and oscillation occur at speeds...

Page 180: ...ion or deceleration S Curve Characteristics C2 01 through C2 04 Prevents shock at the beginning and end of acceleration and deceleration Jump Frequency d3 01 through d3 04 Skips over the resonant freq...

Page 181: ...on the setting the drive and motor may stop via different methods than listed If a digital output is programmed for fault output H2 E it will close if a fault occurs When the drive detects a fault it...

Page 182: ...coasts to stop Remove the cause of the error and repeat the Auto Tuning process LED Operator Display Name Page LED Operator Display Name Page bUS Option Communication Error 187 CPF22 A D Conversion E...

Page 183: ...or CPF20 or CPF21 RAM Fault 190 rr Dynamic Braking Transistor 203 FLASH Memory Fault 190 SEr Too Many Speed Search Restarts 203 Watchdog Circuit Exception 190 STO Pull Out Detection 203 Clock Fault 1...

Page 184: ...r Display Name Minor Fault Output H2 10 Page bb Drive Baseblock No output 206 bUS Option Card Communications Error YES 206 CALL Serial Communication Transmission Error YES 207 CE MEMOBUS Modbus Commun...

Page 185: ...YES 213 PASS MEMOBUS Modbus Test Mode Complete No output 214 PGo PG Disconnect for Simple V f with PG YES 214 rUn During Run 2 Motor Switch Command Input YES 214 rUnC Run Command Reset YES 215 UL3 Und...

Page 186: ...ulti Function Analog Input Selection Error 219 LED Operator Display Name Page LED Operator Display Name Page Er 01 Motor Data Error 222 Er 09 Acceleration Error 223 Er 02 Alarm 222 Er 11 Motor Speed E...

Page 187: ...ll wiring for communications devices from drive input power lines Install a noise filter to the input side of the drive input power The option card is damaged Replace the option card if there are no p...

Page 188: ...eeded the allowable setting range This problem may occur when attempting to restart a coasting PM motor Enable Speed Search at start b3 01 1 Use the multi function terminals to execute External Speed...

Page 189: ...sible Solution There is a fault connection between the terminal board and control board Turn the power off and reconnect the control circuit terminals LED Operator Display Fault Name CPF08 EEPROM Seri...

Page 190: ...Replace the drive LED Operator Display Fault Name CPF18 Control Circuit Fault CPU error CPU operates incorrectly due to noise etc Cause Possible Solution Hardware is damaged Replace the drive LED Oper...

Page 191: ...isplay Fault Name dEv Speed Deviation for Simple V f with PG According to the pulse input RP the speed deviation is greater than the setting in F1 10 for longer than the time set to F1 11 Cause Possib...

Page 192: ...xternal Fault input terminal S6 External fault at multi function input terminal S6 EF7 External Fault input terminal S7 External fault at multi function input terminal S7 Cause Possible Solution An ex...

Page 193: ...d exceeded 50 of rated current on output side of the drive Setting L8 09 to 1 enables ground fault detection in models 5 5 kW or larger Cause Possible Solution Motor insulation is damaged Check the in...

Page 194: ...put side of the drive are loose Apply the tightening torque specified in this manual to fasten the terminals Refer to Wire Size and Torque Specifications on page 74 No signal displays from the gate dr...

Page 195: ...torque compensation Reduce the torque compensation gain C4 01 until there is no speed loss and less current Drive fails to operate properly due to noise interference Review the possible solutions prov...

Page 196: ...e Verify temperature is within drive specifications Improve the air circulation within the enclosure panel Install a fan or air conditioner to cool the surrounding area Remove anything near the drive...

Page 197: ...ainly involve reducing E1 08 and E1 10 Be careful not to lower E1 08 and E1 10 excessively as this reduces load tolerance at low speeds Check the motor rated current Enter the motor rated current as i...

Page 198: ...ncy indicated on the motor nameplate Enter the rated frequency to E1 06 Base Frequency Multiple motors are running off the same drive Disable the Motor Protection function L1 01 0 and install a therma...

Page 199: ...e Speed Search deceleration time b3 03 and b3 02 respectively After Auto Tuning the drive enable the Speed Search Estimation Type b3 24 1 Output current fluctuation due to input phase loss Check the p...

Page 200: ...drive input power and disconnect the LCD operator Next reconnect the operator and turn the drive input power back on LED Operator Display Fault Name oS Overspeed Simple V f with PG Pulse input RP ind...

Page 201: ...on Enable the Overvoltage Suppression function L3 11 1 Lengthen the S curve at acceleration end Drive input power voltage is too high Check the voltage Lower drive input power voltage within the limit...

Page 202: ...n selection L8 05 0 PF is detected if DC bus ripple is too high If it is disabled there is no fault but the ripple is still too high thereby the capacitors are stressed more and lose lifetime Replace...

Page 203: ...detection time during Speed Search b3 18 Repeat Auto Tuning The motor is coasting in the opposite direction of the run command Enable Bi directional Speed Search b3 14 1 LED Operator Display Fault Nam...

Page 204: ...ection level L2 05 For 200 V class approximately 190 V 160 V for single phase drives For 400 V class approximately 380 V 350 V when E1 01 is less then 400 The fault is output only if L2 01 0 or L2 01...

Page 205: ...or the control power supply is damaged Cycle power to the drive Check if the fault reoccurs Replace the drive if the fault continues to occur Internal circuitry is damaged Cycle power to the drive Che...

Page 206: ...external baseblock signal Cause Possible Solutions Minor Fault H2 10 External baseblock signal entered via multi function input terminal S1 to S7 Check external sequence and baseblock signal input ti...

Page 207: ...nd ground shorts and reconnect loose wires YES Programming error on the master side Check communications at start up and correct programming errors YES Communications circuitry is damaged Perform a se...

Page 208: ...r Simple V f with PG According to the pulse input RP the speed deviation is greater than the setting in F1 10 for a time longer than the setting in F1 11 Cause Possible Solutions Minor Fault Output H2...

Page 209: ...input terminal S1 External fault at multi function input terminal S1 EF2 External fault input terminal S2 External fault at multi function input terminal S2 EF3 External fault input terminal S3 Extern...

Page 210: ...ed YES Feedback input circuit is damaged Replace the drive YES LED Operator Display Minor Fault Name FbL PID Feedback Loss The PID feedback input is lower than the level set in b5 13 for longer than t...

Page 211: ...oad take the following steps Increase the acceleration and deceleration times C1 01 through C1 08 Increase the capacity of the drive YES A special purpose motor is being used or the drive is attemptin...

Page 212: ...d and overheat warning in the drive Search for the device that tripped the overheat warning Solving the problem will clear the warning YES LED Operator Display Minor Fault Name oH3 Motor Overheat The...

Page 213: ...locked up Check the status of the machine being used Remove the cause of the fault YES LED Operator Display Minor Fault Name oS Overspeed for Simple V f with PG Pulse input RP indicates that motor sp...

Page 214: ...ontrol circuit lines main circuit lines and ground wiring If the magnetic contactor is identified as a source of noise install a surge protector to the MC coil YES Set number of fault restarts L5 01 t...

Page 215: ...ameter settings Check parameters L6 02 and L6 03 YES Load has dropped or decreased significantly Check for broken parts in the transmission system YES LED Operator Display Minor Fault Name UL4 Underto...

Page 216: ...e of the drive input power so that it is within the limits listed in the specifications YES Drive internal circuitry is worn Check the maintenance time for the capacitors U4 05 Replace the drive if U4...

Page 217: ...04 and the actual capacity of the drive are not the same Correct the value set to o2 04 LED Operator Display Error Name oPE02 Parameter Range Setting Error Use U1 18 to find which parameters were set...

Page 218: ...Command 1 and External Search Command 2 61 vs 62 Fast Stop N O and Fast Stop N C 15 vs 17 KEB for Momentary Power Loss and High Slip Braking 65 66 7A 7B vs 68 Motor Switch Command and Accel Decel Time...

Page 219: ...train input b1 01 4 but terminal RP is not set for pulse train input H6 01 is greater than 0 Set H6 01 to 0 LED Operator Display Error Name oPE07 Multi Function Analog Input Selection Error A contradi...

Page 220: ...ons are true in PM Open Loop Vector Control E5 03 does not equal 0 E5 09 and E5 24 are both equal to 0 or neither equals 0 Set E5 09 or E5 24 to the correct value and set the other to 0 Set the motor...

Page 221: ...ttings C6 05 is greater than 6 and C6 04 is greater than C6 03 carrier frequency lower limit is greater than the upper limit If C6 05 is less than or equal to 6 the drive operates at C6 03 Correct the...

Page 222: ...h Check the drive and motor capacities Correct the settings of parameters T1 02 and T1 04 Motor output and no load current settings T1 04 and E2 03 do not match This data is required only when Auto Tu...

Page 223: ...ameters does not match the information written on the motor nameplate Enter the correct data Restart Auto Tuning and enter the correct information Auto Tuning did not complete within designated time f...

Page 224: ...Replace the drive LED Operator Display Error Name End1 Excessive V f Setting Detected only during Rotational Auto Tuning and displayed after Auto Tuning is complete Cause Possible Solutions The torqu...

Page 225: ...or Name End3 Rated Current Setting Alarm displayed after Auto Tuning is complete Cause Possible Solutions The motor line to line resistance and the motor rated current are not consistent with one anot...

Page 226: ...1 Turn on the drive input power 2 Use monitor parameters U2 to display data on the operating status of the drive just before the fault occurred 3 Remove the cause of the fault and reset Note To find...

Page 227: ...fault here oC 6 Press to view drive status information when fault occurred 7 Parameters U2 03 through U2 17 help determine cause of fault After the Fault Occurs Procedure Fix the cause of the fault r...

Page 228: ...ter is current set for Parameters cannot be edited when in the Setup Mode STUP Switch modes so that PAr appears on the screen A multi function contact input terminal is set to allow or restrict parame...

Page 229: ...LED LCD operator 1 Control circuit terminal default setting 2 MEMOBUS Modbus communications 3 Option card One of the Safety Inputs is open Check for a short circuit between terminals H1 and HC See if...

Page 230: ...1 08 E1 10 Increase the frequency reference so that it is higher than the minimum frequency reference E1 09 Perform Line to Line Resistance Auto Tuning when using particularly long motor cables Increa...

Page 231: ...drive to allow the motor to rotate in reverse b1 04 0 A Reverse run signal has not been entered although 3 wire sequence is selected Make sure that one of the input terminals S3 to S7 used for the 3 w...

Page 232: ...or is clogged Check the motor fan Cause Possible Solutions The drive is in the incorrect motor control method for Rotational Auto Tuning Check if the drive is set to V f Control by accident A1 02 0 Ch...

Page 233: ...e temperature drops Check if the mechanical brake is fully releasing as it should The torque limit function is operating in Open Loop Vector Control Check the torque limit setting It may be too low L7...

Page 234: ...ence terminal input gain level assigned to terminals A1 and A2 as well as the frequency reference input bias to terminal A1 and A2 parameters H3 03 H3 04 and H3 12 Set these parameters to the appropri...

Page 235: ...t more torque than the limit setting Ensure the torque limit is set to a large enough value Increase the torque limit setting If multi function analog input terminal A1 or A2 is set to torque limit H3...

Page 236: ...g may occur when stopping because hysteresis is used in Frequency Reference 2 where the frequency agree setting in L4 02 is 2 0 Hz To prevent this change the setting to 0 1 Hz Do not use the multi fun...

Page 237: ...ion Control AFR Time Constant 1 C3 02 Slip Compensation Primary Delay Time The response for torque compensation and slip compensation will drop as the time constant is increased Auto Tuning has not ye...

Page 238: ...ve to one another Use analog input gains H3 03 11 to adjust PID target and feedback signal scaling Reverse drive output frequency and speed detection When output frequency rises the sensor detects a s...

Page 239: ...f the rated output current of the drive while operating at low speeds If the output current rises too high at low speeds the carrier frequency automatically reduces and causes a whining or buzzing sou...

Page 240: ...AL REMOTE mode is not selected properly Press the LOCAL REMOTE button to switch The LO RE LED should be off for REMOTE mode The drive is not in Drive Mode A run command will not be issued Exit to the...

Page 241: ...rents cannot be properly controlled Use a motor with a lower rated voltage compared to the input voltage or change to flux vector control Cause Possible Solutions Radio frequency interference may be g...

Page 242: ...5 9 Troubleshooting without Fault Display 242 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation Start Up Manual...

Page 243: ...c Inspection Maintenance This chapter describes the periodic inspection and maintenance of the drive to ensure that it receives the proper care to maintain overall performance 6 1 SECTION SAFETY 244 6...

Page 244: ...ls Be sure to reinstall covers or shields before operating the drives and run the drives according to the instructions described in this manual Always ground the motor side grounding terminal Improper...

Page 245: ...ed even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least five minutes after all indicators...

Page 246: ...in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Do not allow unqualified personnel to use the product Failure to comply could resu...

Page 247: ...lectronics such as power transistors semi conductors capacitors resistors fans and relays The electronics in the drive serve a critical role in maintaining proper motor control Follow the inspection l...

Page 248: ...1 General Recommended Daily Inspection Checklist Inspection Category Inspection Points Corrective Action Checked Motor Inspect for abnormal oscillation or noise coming from the motor Check the load c...

Page 249: ...cators are OFF and measure the DC bus voltage level to confirm safe level Table 6 2 Periodic Inspection Checklist Inspection Area Inspection Points Corrective Action Checked Main Circuit Periodic Insp...

Page 250: ...eck for tightness Tighten loose screws and replace damaged screws or terminals If terminals are integral to a circuit board then board or drive replacement may be required Printed Circuit Boards Inspe...

Page 251: ...r intake and exhaust openings They must be free from obstruction and properly installed Visually inspect the area Clear obstructions and clean air duct as required LED Periodic Inspection LEDs Make su...

Page 252: ...he purpose of replacing parts to maintain performance Some parts may require more frequent replacement due to poor environments or rigorous use Usage conditions for estimated performance life Ambient...

Page 253: ...matically reset to 0 once it reaches 999999 U4 04 Displays the accumulated cooling fan operation time as a percentage of the specified maintenance period displayed in percent U4 05 Main Circuit DC bus...

Page 254: ...led on the top of the drive The cooling fan can easily be replaced without tools or removal of the drive or enclosure parts WARNING Electrical Shock Hazard Do not connect or disconnect wiring while th...

Page 255: ...oling Fan 1 Depress the right and left sides of the fan cover tabs and pull upward Remove the fan cover from the top of the drive The figure illustrates a drive with a single cooling fan Figure 6 1 Fi...

Page 256: ...When installing the replacement cooling fan into the drive make sure the fan is facing upwards To ensure maximum useful product life replace all cooling fans when perfoming maintenance 1 Install the r...

Page 257: ...anual 257 Periodic Inspection Maintenance 6 Figure 6 3 Figure 6 3 Connectors 3 Align the left and right cover tabs to install the fan cover back on the top of the drive Note Ensure that the left and r...

Page 258: ...jury Before servicing the drive disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the...

Page 259: ...ed off WARNING Electrical Shock Hazard Do not allow unqualified personnel to perform work on the drive Failure to comply could result in serious injury Installation maintenance inspection and servicin...

Page 260: ...Push down the installation pin on the terminal board with a screwdriver 4 While holding down the installation pin from step 3 slide the removable terminal block in the direction of the arrows in the...

Page 261: ...tion Start Up Manual 261 Periodic Inspection Maintenance 6 Figure 6 7 Figure 6 7 Removing the Terminal Board Figure 6 8 Figure 6 8 Removable Terminal Board disconnected from the drive Terminal Board R...

Page 262: ...al Figure 6 9 Figure 6 9 Terminal Board Replacement 2 Ensure the terminal block is firmly fastened to the connector Figure 6 10 Figure 6 10 Terminal Board Installed Push down on the fixed pin at the l...

Page 263: ...Devices Options This chapter explains the installation of available peripheral devices and options for the drive 7 1 SECTION SAFETY 264 7 2 PERIPHERAL DEVICES 267 7 3 CONNECTING PERIPHERAL DEVICES 269...

Page 264: ...electric shock The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc WARNING Electrical Shoc...

Page 265: ...asure the DC bus voltage level to confirm safe level Do not allow unqualified personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance...

Page 266: ...vicing Tighten all terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections NOTICE O...

Page 267: ...V Series or EG SG Series Magnetic Contactor SC Series Surge Absorber 200 V Class DCR2 A 400 V Class RFN3AL 504KD Isolator DGP Zero Phase Reactor F6045GB Input Noise Filter LNFD Series LNFDB Series DC...

Page 268: ...e increase capacity Magnetic Contactor MC Disconnects the power supply and protects the braking resistor Output Noise Filter Reduces noise generated from the output side of the drive AC Reactor Protec...

Page 269: ...lation instructions Figure 7 1 Figure 7 1 Connecting Peripheral Devices Drive Ground PC Y Stick RJ 45 USB adapter To serial comm port Ground Motor Magnetic contactor MC Power supply Engineering softwa...

Page 270: ...ower supply input terminals R L1 S L2 and T L3 This protects the main circuit and devices wired to the main circuit while also providing overload protection Consider the following when selecting and i...

Page 271: ...aker that senses all types of current AC and DC and high frequency currents Note Choose a GFCI designed specifically for an AC drive The operation time should be at least 0 1 second with sensitivity a...

Page 272: ...ing circuit protection could result in death or serious injury by fire from overheating resistors Connecting an AC or DC Reactor AC and DC reactors suppress surges in current and improve the power fac...

Page 273: ...ads include magnetic contactors relays valves solenoids and brakes Always use a surge protector or diode when operating with an inductive load Note Never connect a surge protector to the drive output...

Page 274: ...de Noise Filter Single Phase 200 V Figure 7 7 Figure 7 7 Input Side Noise Filter Three Phase 200 400 V A Power supply C Drive B Input side noise filter Model LNFD D Other control device A Power supply...

Page 275: ...pacitors or LC RC noise filters to the output circuits Improper application of noise filters could result in damage to the drive Figure 7 8 Figure 7 8 Output Side Noise Filter A Power supply C Output...

Page 276: ...lines generate radio frequency noise Use noise filters on input and output sides and install the drive in a metal enclosure panel to reduce radio frequency noise Note The cable running between the dr...

Page 277: ...ices and machinery used in combination with this drive also comply with EMC guidelines 1 Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards 2 Pla...

Page 278: ...Peripheral Devices 278 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation Start Up Manual Figure 7 12 Figure 7 12 Ground Area A Braided shield cable C Cable clamp conductive B Meta...

Page 279: ...er and Drive Installation for CE Compliance Three Phase 200 V 400 V Class A Ground the cable shield F Motor cable braided shield cable max 20 m B Enclosure panel G Motor C Metal plate H Cable clamp D...

Page 280: ...Installation for CE Compliance Single Phase 200 V Class A Ground the cable shield F Motor cable braided shield cable max 20 m B Enclosure panel G Motor C Metal plate H Cable clamp D Grounding surface...

Page 281: ...connected to the output of an AC drive between the drive and the motor when the carrier frequency is high and the wiring between the motor and the drive is long Thermal relay nuisance trips occur The...

Page 282: ...rive Therefore a thermal relay is required for each motor connected to the drive Wiring Length Greater Than 50 meters 164 feet When motor wiring is longer than 164 feet 50 meters nuisance tripping of...

Page 283: ...irm an actual motor overload condition is not present prior to increasing the thermal OL trip setting Check local electrical codes before making adjustments to motor thermal overload settings Example...

Page 284: ...environment Contact Yaskawa or your Yaskawa agent to order option cards Option Card Selection Refer to Yaskawa catalog for option card selection and part numbers Option Card Installation Refer to opti...

Page 285: ...ow to install an option card Refer to option card manual for detailed installation instructions Note Refer to Available Option Cards on page 284 for a list of option cards for use with this product Ve...

Page 286: ...the screw on the front cover of the drive to remove the cover Figure 7 17 Figure 7 17 Remove Cover 2 Remove the terminal cover Connect the lead from the option card to the drive ground terminal Figure...

Page 287: ...ct the lead from the drive ground terminal to the same terminal as the option card lead The option card lead should exit through the holes provided on the underside of the drive as it gets routed pass...

Page 288: ...n Option Card 288 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation Start Up Manual 6 Reattach the option card cover Figure 7 21 Figure 7 21 Reattach Cover A Align the tab with the...

Page 289: ...nstallation Start Up Manual 289 Specifications A 1 HEAVY DUTY AND NORMAL DUTY RATINGS 290 A 2 SINGLE THREE PHASE 200 V CLASS DRIVE 291 A 3 THREE PHASE 400 V CLASS DRIVES 294 A 4 DRIVE SPECIFICATIONS 2...

Page 290: ...D C6 01 1 Setting Parameter C6 01 Rated Output Current Overload Tolerance Carrier Frequency 0 Heavy Duty default HD Rating varies by model 1 1 The following pages list information on rating changes ba...

Page 291: ...4 2 8 5 5 11 0 14 1 20 6 35 0 Output Rated Output Capacity kVA 4 ND Rating 0 5 0 7 1 3 2 3 3 0 3 7 4 6 6 7 7 5 HD Rating 0 3 0 6 1 1 1 9 2 6 3 0 4 2 5 3 6 7 Output Current A ND Rating 5 1 2 1 9 3 5 3...

Page 292: ...er and cannot run a single phase motor ND Rating 7 5 11 0 15 0 18 5 HD Rating 5 5 7 5 11 0 15 0 Input Input Current A 3 Three Phase ND Rating 34 7 50 9 69 4 85 6 HD Rating 26 0 35 4 51 9 70 8 Single P...

Page 293: ...is available with a Heavy Duty rating only 2 The motor capacity kW refers to a Yaskawa 4 pole motor The rated output current of the drive output amps should be equal to or greater than the motor rated...

Page 294: ...Rating 4 4 Carrier frequency is set to 2 kHz Current derating is required in order to raise the carrier frequency 0 9 1 6 3 1 4 1 5 3 6 7 8 5 HD Rating 5 5 Carrier frequency is set to 8 kHz Current d...

Page 295: ...20 0 24 0 38 0 44 0 HD Rating 15 0 20 0 29 0 39 0 Output Output Current kVA 3 3 Rated motor capacity is calculated with a rated output voltage of 440 V ND Rating 4 4 Carrier frequency is set to 2 kHz...

Page 296: ...ler 50 6 Hz PM Open Loop Vector Control Speed Control Range 1 100 Open Loop Vector Control 1 40 V f Control 1 10 PM Open Loop Vector Control Speed Control Accuracy 0 2 in Open Loop Vector Control 1 Sp...

Page 297: ...tion Stall prevention is available during acceleration deceleration and during run Separate settings for each type of stall prevention determine the current level at which stall prevention is triggere...

Page 298: ...st time 3 Ensure that Stall Prevention Selection during Deceleration is disabled L3 04 0 or set to 3 when using a braking resistor or the Braking Resistor Unit The default setting for the stall preven...

Page 299: ...01 0 8 28 7 15 5 44 2 BA0002 1 6 38 8 21 9 60 7 BA0003 3 0 52 0 29 5 81 5 BA0006 5 0 80 6 43 9 124 5 BA0010 8 0 4 7 12 5 17 2 BA0012 11 0 7 2 13 7 20 9 BA0020 17 5 14 0 18 6 32 6 2 BA0001 0 8 3 0 7 1...

Page 300: ...8 16 7 2A0004 3 0 16 1 11 6 27 7 2A0006 5 0 27 4 15 9 43 3 2A0010 8 0 54 8 23 8 78 6 2A0012 11 0 70 7 29 9 100 6 2A0020 17 5 110 5 43 3 153 8 2 2A0001 0 8 3 0 7 0 10 0 2A0002 1 6 6 0 8 3 14 3 2A0004...

Page 301: ...1 8 28 9 14 8 43 7 4A0004 3 4 42 3 17 9 60 2 4A0005 4 8 70 7 26 2 96 9 4A0007 5 5 81 0 30 7 111 7 4A0009 7 2 84 6 32 9 117 5 4A0011 9 2 107 2 41 5 148 7 2 4A0001 1 2 8 2 8 6 16 8 4A0002 1 8 13 0 10 9...

Page 302: ...the drive specification the drive should be derated Additionally parameter L8 35 Side by Side Selection on page 302 should be set according to enclosure type and mounting method as illustrated in Fig...

Page 303: ...of high altitudes may eventually result in thermal damage to the power semi conductors and related components reduced effectiveness of the heat sinks as well as lower dielectric withstand capabilitie...

Page 304: ...required Figure A 3 Figure A 3 Altitude Derating for Yaskawa Drives Motor Derating Consult the motor manufacturer for the applicable altitude de rating factor before applying the motor As a general gu...

Page 305: ...C710606 09B YASKAWA AC Drive V1000 Installation Start Up Manual 305 Parameter List This chapter contains a full listing of all parameters and settings available in the drive B 1 PARAMETER GROUPS 306...

Page 306: ...ion 362 C4 Motor Torque Compensation 318 n2 Speed Feedback Protection 363 C5 Speed Control ASR 319 n3 High Slip Braking 363 C6 Carrier Frequency 319 n6 Motor Line to Line Resistance Online Tuning 364...

Page 307: ...e drive 0 V f Control without PG 2 Open Loop Vector OLV 5 PM Open Loop Vector PM Note Does not return to the default setting when the drive is initialized 0 2 5 0 S S S 102 122 A1 03 Initialize Parame...

Page 308: ...n H1 9F 0 to 2 0 A A A A2 User Parameters Use A2 parameters to program the drive A2 01 to A2 32 User Parameters 1 to 32 Parameters that were recently edited are listed here The user can also select pa...

Page 309: ...opping method when the run command is removed 0 Ramp to Stop 1 Coast to Stop 2 DC Injection Braking to Stop 3 Coast with Timer A new run command is ignored if received before the timer expires 0 to 3...

Page 310: ...ued motor operation start 0 1 0 A A A 1C6 b2 DC Injection Braking Use b2 parameters to configure DC Injection Braking operation b2 01 DC Injection Braking Start Frequency Sets the frequency at which D...

Page 311: ...current 0 to 200 120 2 A A 192 b3 03 Speed Search Deceleration Time Sets the time constant used to reduce the output frequency during speed search Related to a change from max output frequency to 0 0...

Page 312: ...in conjunction with a multi function digital input H1 18 and a multi function digital output programmed for the timer function This sets the amount of time the output remains activated after the digi...

Page 313: ...n using setting 1 make sure reverse operation is permitted by parameter b1 04 0 1 0 A A A 1AF b5 12 PID Feedback Reference Missing Detection Selection Configures the PID feedback loss detection 0 Disa...

Page 314: ...01Hz units 1 0 01 units 100 max output frequency 2 r min motor pole number must be set up 3 User set set to b5 38 and b5 39 0 to 3 1 A A A 1E2 b5 34 22 PID Output Lower Limit Sets the minimum output p...

Page 315: ...Sets energy savings control gain when in Open Loop Vector OLV control mode 0 0 to 10 0 0 7 A 1CD b8 03 22 Energy Saving Control Filter Time Constant Sets energy saving control filter time constant whe...

Page 316: ...ration Time 1 Sets the time to accelerate from 0 to maximum frequency 0 0 to 6000 0 6 10 0 s S S S 200 132 C1 02 22 Deceleration Time 1 Sets the time to decelerate from maximum frequency to 0 0 0 to 6...

Page 317: ...can be controlled in the four points shown below S curve is used to further soften the starting and stopping ramp The longer the S curve time the softer the starting and stopping ramp 0 00 to 10 00 0...

Page 318: ...ol Sets the gain for the automatic torque voltage boost function and helps to produce better starting torque Increase this setting when using a long motor cable or when the motor is significantly smal...

Page 319: ...roportional Gain 1 Sets the proportional gain of the speed control loop ASR 0 00 to 300 00 0 20 A 21B C5 02 22 ASR Integral Time 1 Sets the integral time of the speed control loop ASR 0 000 to 10 000...

Page 320: ...8 A A A 225 C6 04 Carrier Frequency Lower Limit 0 4 to 15 0 8 A 226 C6 05 Carrier Frequency Proportional Gain Sets the relationship of output frequency to carrier frequency when C6 02 F 00 to 99 8 A 2...

Page 321: ...Speed Reference 2 H1 4 is on 0 00 Hz S S S 282 168 d1 04 22 Frequency Reference 4 Frequency reference when digital inputs Multi Step Speed Reference 1 2 H1 3 and 4 are on 0 00 Hz S S S 283 168 d1 05 2...

Page 322: ...se Jog are on Jog Frequency Reference has priority over Multi Step Speed Reference 1 to 16 6 00 Hz S S S 292 166 d2 Frequency Upper and Lower Limits Use d2 parameters to configure the frequency refere...

Page 323: ...4 Frequency Reference Hold Use d4 parameters to configure the drive frequency reference hold function d4 01 Frequency Reference Hold Function Selection This parameter is used to hold the last frequenc...

Page 324: ...i step speed When both d4 03 0 and d4 05 1 and the Up 2 Down 2 commands are both on or both off When the max output frequency E1 04 has changed When the digita 99 9 to 100 0 0 0 A A A 2AD d4 07 22 Ana...

Page 325: ...parameters to set the offset frequency d7 01 22 Offset Frequency 1 Added to the frequency reference when the digital input Frequency Offset 1 H1 44 is switched on 100 0 to 100 0 0 0 A A A 2B2 d7 02 2...

Page 326: ...otor voltage must be set in E1 01 for the protective features of the drive to function properly failure to do so may result in equipment damage and or death or personal injury 155 to 255 200 V S S S 3...

Page 327: ...327 E1 10 24 Minimum Output Freq Voltage 0 0 to 255 0 9 0 V 2 12 A A A 309 E1 11 26 Mid Output Frequency 2 0 0 to E1 04 0 0 Hz A A A 30A E1 12 24 26 Mid Output Frequency Voltage 2 0 0 to 255 0 0 0 V...

Page 328: ...etic flux Automatically set during during Auto Tuning E2 07 to 0 75 0 75 A 315 E2 09 Motor Mechanical Loss Sets the motor mechanical loss as a percentage of motor rated power kW Adjust in the followin...

Page 329: ...age 0 0 to 255 0 12 0 V 12 53 A A 320 E3 11 26 Motor 2 Mid Output Frequency 2 0 0 to E3 04 0 0 Hz A A 345 E3 12 24 52 Motor 2 Mid Output Frequency Voltage 2 0 0 to 255 0 24 0 0 Vac A A 346 E3 13 24 Mo...

Page 330: ...ing Setting for E4 07 to 0 75 0 75 A 344 E4 09 Motor 2 Mechanical Loss Sets the motor mechanical loss as a percentage of motor rated power kW capacity Adjust in the following circumstances When there...

Page 331: ...2A E5 03 Motor Rated Current Sets the motor rated current in amps 10 to 200 of drive rated current 27 4 S 32B E5 04 25 Motor Poles Sets the number of motor poles 2 to 48 10 S 32C E5 05 25 Motor Resist...

Page 332: ...oes not 0 10 Default setting value is dependent on parameter E5 01 Motor Code Selection 12 Default setting value is dependent on parameter o2 04 Drive kVA Selection 17 Default setting value is depende...

Page 333: ...rameter F1 14 0 Ramp to Stop Decelerate to stop using the active deceleration time 1 Coast to Stop 2 Fast stop Decelerate to stop using the deceleration time in C1 09 3 Alarm only Drive continues oper...

Page 334: ...0 0 to 10 0 2 0 s A 38D F6 and F7 Serial Communications Option Card Settings Use F6 parameters to program the drive for serial communication F6 01 Communications Error operation Selection Selects the...

Page 335: ...nication idle mode 0 Disabled 1 Enabled 0 or 1 0 A A A 3C5 F6 30 Profibus node address Sets the node address for a Profibus option 0 to 125 0 A A A 3CB F6 31 Profibus Clear mode selection Selects the...

Page 336: ...way Address 2 0 to 255 0 A A A 3EE F7 11 Gateway Address 3 0 to 255 0 A A A 3EF F7 12 Gateway Address 4 0 to 255 0 A A A 3F0 F7 13 Dress Mode at Startup Selects how the Ethernet IP address is set 0 Us...

Page 337: ...minal S3 Function Selection 24 A A A 400 H1 04 Multi Function Digital Input Terminal S4 Function Selection 14 A A A 401 H1 05 Multi Function Digital Input Terminal S5 Function Selection 3 0 18 18 Pare...

Page 338: ...ng the terminal in a pass through mode O O O 10 Up Command Open Maintains the current frequency reference Closed Increases or decreases the current frequency reference Ensure that the increase and dec...

Page 339: ...Run Fast stop 2C N O Always Detected Alarm Only continue running 2D N C Always Detected Alarm Only continue running 2E N O During Run Alarm Only continue running 2F N C During Run Alarm Only continue...

Page 340: ...Ride Thru 1 N O Open Normal operation Closed KEB Ride Thru 1 enabled O O O 67 Communications Test Mode Tests the MEMOBUS Modbus RS 485 422 interface O O O 68 High Slip Braking Closed High Slip brakin...

Page 341: ...of the multi function output terminals that is assigned to output the watt hours H2 39 is the value every 200 ms An output pulse of 200 ms is provided for every kWh that occurs Intended to drive a co...

Page 342: ...sed Fault occurred other than CPF00 and CPF01 O O O F Not used Set this value when the terminal is not used or when using the terminal in the pass through mode O O O 10 Alarm Closed An alarm is trigge...

Page 343: ...t Hour Pulse Output Output units are determined by H2 06 outputs 200 ms pulse for each incremented kWh count O O O 3C Drive Mode Closed Local Open Remote this signal combines setting values 9 and A O...

Page 344: ...A A 412 H3 09 Terminal A2 Signal Level Selection Sets the input signal level for terminal A2 0 0 to 10 V with lower limit 1 0 to 10 V no lower limit 2 4 to 20 mA 3 0 to 20 mA 0 to 3 2 A A A 417 Switch...

Page 345: ...Differential PID Feedback 10 V 100 O O O No Name Description Range Def Control Mode Addr Hex Pg V f O L V P M H4 Multi Function Analog Outputs Use H4 parameters to configure the multi function analog...

Page 346: ...to take effect 0 No parity 1 Even parity 2 Odd parity 0 to 2 0 A A A 427 H5 04 Stopping Method After Communication Error Selects the stopping method when a communication time out fault CE is detected...

Page 347: ...y reference 1 PID feedback value 2 PID setpoint value 3 Simple PG V f control mode can be set only when using motor 1 in the V f control mode 0 to 3 0 A A A 42C H6 02 22 Pulse Train Input Scaling Sets...

Page 348: ...0 the drive will be unable to respond to MEMOBUS Modbus commands 40 The availability of certain functions depends on the control method used No Name Description Range Def Control Mode Addr Hex Pg V f...

Page 349: ...t Filter Time PTC input This parameter adjusts the filter on the motor temperature analog input H3 02 or H3 10 E Increase to add stability decrease to improve response 0 00 to 10 00 0 20 s A A A 484 L...

Page 350: ...sary Consult with the manufacturer before changing this parameter setting This value is used for KEB activation if L2 01 0 150 to 210 9 12 A A A 489 L2 06 KEB Deceleration Time Sets the time required...

Page 351: ...leration will continue when the output current level falls below the L3 02 level 2 Intelligent The active acceleration rate is ignored Acceleration is completed in the shortest amount of time without...

Page 352: ...amic braking 4 Overexcitation Deceleration Decelerates with the flux level determined by n3 13 Overexcitation Gain 0 to 4 50 1 S S S 492 352 L3 05 Stall Prevention Selection during Run Selects the sta...

Page 353: ...age suppression If OV or UV1 occurs at the beginning of KEB deceleration slowly increase this setting by 0 1 0 00 to 5 00 1 00 A A A 465 L3 21 Accel Decel Rate Calculation Gain Sets the proportional g...

Page 354: ...02 Speed Agreement Detection Width 0 0 to 20 0 2 0 Hz A A A 49A L4 03 Speed Agreement Detection Level These parameters configure the Multi Function Output H2 13 14 15 16 settings Fref Fout Agree 2 Fr...

Page 355: ...02 Auto Restart Operation Selection Sets fault contact activation during automatic restart attempts 0 Fault output H2 oo E not active 1 Fault output H2 oo E active during restart attempt 0 1 0 A A A 4...

Page 356: ...ertorque detection is always active and drive output will shut down on an OL3 fault 5 UL3 at Speed Agree Alarm undertorque detection is only active during Speed Agree and operation continues after det...

Page 357: ...output will shut down on an OL4 fault 5 UL4 at Speed Agree Alarm undertorque Detection is only active during Speed Agree and operation continues after detection 6 UL4 at RUN Alarm undertorque Detecti...

Page 358: ...e speed signed is less than L6 09 alarm only 6 Continue running if the speed not signed is less than L6 09 alarm only 7 Interrupt drive output when the motor speed signed is less than L6 09 protection...

Page 359: ...when acceleration to the desired speed has priority over torque limitation 1 Integral Control Use this setting if the torque limitation has priority When torque limit is applied to the motor accel de...

Page 360: ...hase loss 2 Enabled triggered when two phases are lost Output phase loss is detected when operating with less than 5 of the drive rated current Detection can mistakenly occur if the motor is too small...

Page 361: ...emoved 2 Standard Installation of NEMA Type 1 drive 3 Finless Fin outside installation 0 to 2 12 25 A 4ECH L8 38 Carrier Frequency Reduction Provides protection to the IGBTs by reducing the carrier fr...

Page 362: ...eds to accurately match the frequency reference and also when using a braking resistor An OV fault may still occur even when this function is enabled if there is a sudden increase in the regenerative...

Page 363: ...fast acceleration 0 to 2000 750 ms A 586 n3 High Slip Braking Use n3 parameters to configure the high slip braking function n3 01 High Slip Braking Deceleration Frequency Width Sets the output freque...

Page 364: ...inuously during operation 0 Disabled 1 Enabled 0 1 1 A 570 n8 Permanent Magnet PM Motor Control Use n8 parameters to control the PM motor control n8 45 Speed Feedback Detection Control Gain Sets the g...

Page 365: ...compensation by setting n8 45 to 0 oscillations occur ar start Increase the value in steps of 0 1 0 00 to 10 00 s 1 00 s A 56D n8 55 Load Inertia Sets the ratio between motor and machine inertia 0 le...

Page 366: ...er Power Up Selects the monitor to display upon power up 1 Frequency Reference U1 01 2 Forward Reverse 3 Output Frequency U1 02 4 Output Current U1 03 5 User Monitor set by o1 01 1 to 5 1 A A A 501 o1...

Page 367: ...ion 0 to 2 0 A A A 507 o2 04 Drive kVA Selection Sets the kVA of the drive This parameter only needs to be set when installing a new control board Do not change for other reason 0 to FF 12 A A A 508 o...

Page 368: ...GBT Maintenance Setting Resets the counter that logs the IGBTs usage time Refer to U4 07 IGBT Maintenance 0 to 150 0 A A A 525 o4 11 U2 U3 Initialize Selection Selects if U2 oo Fault Trace U3 oo Fault...

Page 369: ...DWEZ Connection Parameter 4 lower Parameter 4 for connecting DWEZ lower 0000 to FFFF H 0 A A A 1847 r1 09 DWEZ Connection Parameter 5 upper Parameter 5 for connecting DWEZ upper 0000 to FFFF H 0 A A A...

Page 370: ...Parameter 14 for connecting DWEZ upper 0000 to FFFF H 0 A A A 185A r1 28 DWEZ Connection Parameter 14 lower Parameter 14 for connecting DWEZ lower 0000 to FFFF H 0 A A A 185B r1 29 DWEZ Connection Par...

Page 371: ...t during Auto Tuning If Motor 2 selection H1 16 is not selected this parameter will not be displayed 1 1st Motor E1 to E2 2 2nd Motor E3 to E4 this selection is not displayed if motor 2 has not been s...

Page 372: ...oss when the power is cycled If T1 02 is changed an initial value valid for the selected capacity will be shown 0 to 65535 14W A 70B These values differ depending on the motor code value and motor par...

Page 373: ...feedback Display units are determined by o1 03 10 V Maximum speed 0 01 Hz A A 44 U1 06 Output Voltage Reference Displays the output voltage 10 V 200 Vrms 400 Vrms 0 1 V A A A 45 U1 07 DC Bus Voltage D...

Page 374: ...ol Mode Addr Hex V f O L V P M U1 09 0000000 1 FWD run command terminal S1 enabled 1 REV run command terminal S2 enabled 1 Multi Function Digital Input 1 terminal S3 enabled 1 Multi Function Digital I...

Page 375: ...the input is 10 V 20 mA 10 V 100 0 1 A A A 4F U1 16 Output Frequency after Soft Start Displays the output frequency including ramp times S curves Units are determined by o1 03 10 V Max frequency 0 01...

Page 376: ...rrent fault No signal output avail A A A 80 U2 02 Previous Fault Display of the previous fault No signal output avail A A A 81 U2 03 Frequency Reference at Previous Fault Displays the frequency refere...

Page 377: ...at Previous Fault Displays the operation status of the drive at the previous fault Displays the same status displayed in U1 12 No signal output available A A A 8C U2 14 CumulativeOperation Time at Pre...

Page 378: ...CumulativeOperation Time at 2nd Most Recent Fault Displays the cumulative operation time at the second most recent fault No signal output available 1 h A A A 95 80B U3 13 CumulativeOperation Time at...

Page 379: ...is 99999 after which the value is reset to 0 No signal output avail 1 h A A A 4C U4 02 Number of Run Commands Displays the number of times the run command is entered Reset the number of run commands u...

Page 380: ...1 A A A A 7CF U4 14 Peak Hold Output Frequency Displays the output frequency when operating at the peak hold current 10 V Max frequency 0 01 Hz A A A 7D0 U4 16 Motor Overload Estimate OL1 100 OL1 dete...

Page 381: ...peration 03 Waiting for the soft charge bypass contactor after the power is switched on UV or UV1 flashes after 10 seconds 04 Waiting for Run Command Prohibited time period to end 05 Fast stop digital...

Page 382: ...ated secondary current 0 1 A A A 51 U6 02 Motor Excitation Current ld Displays the value calculated for the motor excitation current Id as a percentage of the motor rated secondary current Iq 10 V Mot...

Page 383: ...orksEZ Monitor 2 0 01 A A A 1951 U8 03 Reserved for DriveWorksEZ Monitor 3 0 01 A A A 1952 U8 04 Reserved for DriveWorksEZ Monitor 4 0 01 A A A 1953 U8 05 Reserved for DriveWorksEZ Monitor 5 0 01 A A...

Page 384: ...cy 2 0 0 to 400 0 0 1 Hz 0 0 0 0 E1 12 Middle output freq voltage 2 24 0 0 to 255 0 0 1 V 0 0 0 0 E1 13 Base voltage 24 0 0 to 255 0 0 1 V 0 0 0 0 L1 01 Motor protection selection 0 to 4 1 1 4 L3 20 A...

Page 385: ...class drives Double the value when using a 400 V class drive 55 Used as default settings for E1 04 to E1 10 and E2 04 to E2 10 U V f Control OLV E1 03 0 1 55 2 3 4 5 6 7 8 9 A B C D E F E1 04 Hz 50 0...

Page 386: ...hown here are for 200 V class drives Double the value when using a 400 V class drive 55 Used as default settings for E1 04 to E1 10 and E2 04 to E2 10 No Description Unit Default Settings Model CIMR V...

Page 387: ...Description Unit Default Settings Model CIMR V BA0006 BA0010 BA0012 BA0018 C6 01 Normal Heavy Duty HD HD ND HD ND HD o2 04 kVA Selection Hex 33 34 35 37 E2 11 E4 11 T1 02 Motor rated power kW 0 75 1...

Page 388: ...Mounting selection 0 0 0 0 0 0 0 L8 38 Carrier frequency reduction selection 1 1 1 1 1 1 1 n1 03 Hunting Prevention Time Constant ms 10 10 10 10 10 10 10 No Description Unit Default Settings Model CI...

Page 389: ...r acceleration time s 0 178 0 178 0 178 0 178 0 178 0 142 0 142 0 142 0 142 0 166 L8 02 Overheat alarm level C 110 110 110 110 115 115 100 100 100 100 L8 09 Ground fault selection 0 0 0 0 0 0 0 0 0 0...

Page 390: ...0 3 0 3 0 5 0 5 1 1 1 1 L2 03 Momentary power loss base block time s 0 4 0 5 0 5 0 5 0 5 0 6 0 6 0 7 L2 04 Momentary power loss voltage recovery time s 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 L2 05 UV detecti...

Page 391: ...7 E2 05 E4 05 Motor line to line resistance 0 399 0 288 0 288 0 230 0 230 0 138 0 138 0 101 E2 06 E4 06 Motor leakage inductance 18 2 15 5 15 5 19 5 19 5 17 2 17 2 15 7 E2 10 E4 10 Motor Iron Loss W...

Page 392: ...current A 0 4 0 6 0 6 0 8 0 8 1 4 1 4 1 5 E2 05 E4 05 Motor line to line resistance 83 94 38 198 38 198 22 459 22 459 10 1 10 1 6 495 E2 06 E4 06 Motor leakage inductance 21 9 18 2 18 2 14 3 14 3 18 3...

Page 393: ...5 E4 05 Motor line to line resistance 6 495 4 360 4 360 3 333 3 333 1 595 1 595 1 152 E2 06 E4 06 Motor leakage inductance 18 7 19 19 19 3 19 3 18 2 18 2 15 5 E2 10 E4 10 Motor Iron Loss W 77 105 105...

Page 394: ...0 5 6 5 6 7 6 7 6 7 8 E2 05 E4 05 Motor line to line resistance 1 152 0 922 0 922 0 550 0 550 0 403 E2 06 E4 06 Motor leakage inductance 15 5 19 6 19 6 17 2 17 2 20 1 E2 10 E4 10 Motor Iron Loss W 26...

Page 395: ...2 2 kW 200 Vac 3 7 kW Rated speed min 1 1800 1800 1800 1800 1800 E5 02 Motor rated power kW 0 4 0 75 1 5 2 2 3 7 E5 03 Motor rated current A 2 1 4 0 6 9 10 8 17 4 E5 04 Motor pole number 8 8 8 8 8 E5...

Page 396: ...0 0 15 0 097 E5 06 d axis inductance mH 3 2 1 3 1 1 1 1 E5 07 q axis inductance mH 3 2 1 3 1 1 1 1 E5 09 Induction voltage constant 1 mVsec rad 0 0 0 0 E5 24 Induction voltage constant 2 mV min 1 32 4...

Page 397: ...87 5 87 5 87 5 87 5 E1 09 Minimum output voltage Hz 4 4 4 4 4 4 4 4 4 4 L3 24 Motor acceleration time s 0 092 0 076 0 051 0 066 0 075 n8 49 Pull in current 7 2 10 8 11 1 17 8 17 5 Par Description Uni...

Page 398: ...eed min 1 1750 1750 1750 1750 1750 E5 02 Motor rated power kW 0 4 0 75 1 5 2 2 3 7 E5 03 Motor rated current A 0 83 1 49 2 75 4 05 6 80 E5 04 Motor pole number 6 6 6 6 6 E5 05 Motor winding resistance...

Page 399: ...E5 04 Motor pole number 6 6 6 6 E5 05 Motor winding resistance 0 982 0 786 0 368 0 263 E5 06 d axis inductance mH 22 7 16 49 13 38 10 51 E5 07 q axis inductance mH 26 80 23 46 16 99 12 77 E5 09 Induc...

Page 400: ...B 2 Parameter Table 400 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation Start Up Manual...

Page 401: ...9B YASKAWA AC Drive V1000 Installation Start Up Manual 401 Network Communications This appendix details the specifications connections and programming of the drive for MEMOBUS Modbus communication C 1...

Page 402: ...1 master PLC and a maximum of 31 slaves Serial communication between master and slave is normally initiated by the master and responded to by the slaves The master performs serial communication with o...

Page 403: ...cation chain Set the terminating resistor by turning ON pin 1 of switch S2 Figure C 2 Figure C 2 MEMOBUS Modbus Switch Table C 2 MEMOBUS Modbus Switch Settings Item Specifications Interface RS 422 RS...

Page 404: ...only 3 When using RS 485 communication connect S to R and S to R on the control circuit terminal board Refer to Figure C 4 Serial Communication Terminals Table C 3 Control Circuit Terminals Serial Com...

Page 405: ...input to the drive power and connect the communication cable between the PLC or other master device and the drive 2 Turn ON the input power to the drive 3 Set the required communication parameters H5...

Page 406: ...als S1 or S2 2 Serial Com MEMOBUS Modbus RS 422 485 terminals R R S and S 3 Option PCB 0 to 3 1 H5 01 Drive Node Address Serial Comm Adr Selects drive station node number address for MEMOBUS Modbus te...

Page 407: ...nd input from multi function digital input terminals S3 to S8 H5 05 Communication Fault Detection Selection Serial Flt Dtct Enables or disables the communications time out fault CE 0 Disabled A commun...

Page 408: ...C 1 MEMOBUS Modbus Basic Set Up 408 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation Start Up Manual...

Page 409: ...ion Start Up Manual 409 Standards Compliance This chapter explains the guidelines and criteria for maintaining CE and UL standards D 1 SECTION SAFETY 410 D 2 EUROPEAN STANDARDS 413 D 3 UL STANDARDS 42...

Page 410: ...before operating the drives and run the drives according to the instructions described in this manual Always ground the motor side grounding terminal Improper equipment grounding could result in death...

Page 411: ...and rings secure loose clothing and wear eye protection before beginning work on the drive Do not remove covers or touch circuit boards while the power is on Failure to comply could result in death or...

Page 412: ...ting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Do not allow unqualified personnel to use the product Failure to comply could...

Page 413: ...ve EMC Guidelines Devices used in combination with this drive must also be CE certified and display the CE mark When using drives displaying the CE mark in combination with other devices it is ultimat...

Page 414: ...0 kAIR 200 V Class Single Phase Drives BA0001 TRS5R 5 Contact Yaskawa BA0002 TRS10R 10 BA0003 TRS20R 20 BA0006 TRS35R 35 BA0010 TRS50R 50 BA0012 TRS60R 60 BA0018 Contact Yaskawa 200 V Class Three Phas...

Page 415: ...ith guidelines EMC Filter Selection Refer to Yaskawa catalog for EMC filter selection EMC Filter Installation Refer to option manual for option installation instructions Installation Method Verify the...

Page 416: ...le surface area of the shield to the metal conduit when using braided shield cable Yaskawa recommends using a cable clamp Figure D 3 Figure D 3 Ground Area A Drive D Metal conduit B 20 m max cable len...

Page 417: ...ve Installation for CE Compliance Three Phase 200 V 400 V Class A Ground the cable shield F Motor cable braided shield cable max 20 m B Enclosure panel G Motor C Metal plate H Cable clamp D Grounding...

Page 418: ...ation for CE Compliance Single Phase 200 V Class A Ground the cable shield F Motor cable braided shield cable max 20 m B Enclosure panel G Motor C Metal plate H Cable clamp D Grounding surface remove...

Page 419: ...144 174 50 120 161 M4 M5 BA0018 Contact Yaskawa 200 V Three Phase Units 2A0001 FS5856 10 07 10 0 7 82 194 50 62 181 M4 M5 2A0002 FS5856 10 07 10 0 7 82 194 50 62 181 M4 M5 2A0004 FS5856 10 07 10 0 7...

Page 420: ...91 156 M4 M5 4A0009 FS5857 20 07 20 1 0 144 174 50 120 161 M4 M5 4A0011 FS5857 20 07 20 1 0 144 174 50 120 161 M4 M5 4A0018 FS5972 35 07 35 2 1 206 355 50 175 336 M4 M5 4A0023 FS5972 35 07 35 2 1 206...

Page 421: ...B YASKAWA AC Drive V1000 Installation Start Up Manual 421 Standards Compliance D Note Contact Yaskawa for information about DC reactors for other models 400 V Three Phase Units 4A0002 UZDA B 3 2 A 28...

Page 422: ...combination with other equipment Installation Area Do not install the drive to an area greater than pollution severity 2 UL standard Main Circuit Terminal Wiring Yaskawa recommends using UL listed cop...

Page 423: ...9 0 to 11 0 79 7 to 97 4 8 8 M4 R8 4 1 2 to 1 5 10 6 to 13 3 M5 R8 5 2 0 to 2 5 17 7 to 22 1 M6 R8 6 4 0 to 5 0 35 4 to 44 3 M8 R8 8 9 0 to 11 0 79 7 to 97 4 14 6 M4 R8 4 1 1 2 to 1 5 10 6 to 13 3 M5...

Page 424: ...ase Drives 2A0001 TRS5R 5 2A0002 TRS5R 5 2A0004 TRS10R 10 2A0006 TRS15R 15 2A0008 TRS25R 25 2A0010 TRS25R 25 2A0012 TRS35R 35 2A0018 TRS50R 50 2A0020 TRS60R 60 2A0030 Contact Yaskawa 70 2A0040 100 2A0...

Page 425: ...del Dependent Factory Default Model Dependent Parameter E2 01 motor rated current protects the motor if parameter L1 01 is not set to 0 default is 1 standard induction motor protection enabled If Auto...

Page 426: ...he OL1 function derates the motor when it is running below base speed Setting L1 01 2 selects a motor capable of cooling itself over a 10 1 speed range when running at 100 load The OL1 function derate...

Page 427: ...10606 09B YASKAWA AC Drive V1000 Installation Start Up Manual 427 Standards Compliance D Figure D 8 Figure D 8 Motor Overload Protection Time A Time minutes B Output Current Percent of motor FLA 125 4...

Page 428: ...safety input is activated Installation If the Safe Disable function is utilized the wire link between the terminals HC and H1 which is preinstalled at the shipment has to be removed entirely Connect...

Page 429: ...ed the following must be considered Even if the HWBB function is active although unlikely a failure in two of the drives power devices can occur which means that current flows through the motor windin...

Page 430: ...ltage Detection Level UV b1 01 Frequency Reference Selection 1 L2 06 KEB Deceleration Time b1 02 Run Command Selection 1 L2 07 Momentary Power Loss Ride Thru Time b1 03 Stopping Method Selection L2 08...

Page 431: ...Detection Conditions b3 17 Speed Search Restart Current Level L5 01 Number of Auto Restart Attempts b3 18 Speed Search Restart Detection Time L5 02 Auto Restart Operation Selection b3 19 Number of Sp...

Page 432: ...12 Ambient Temperature Setting b5 36 PID Feedback High Detection Level L8 15 OL2 Characteristics Selection at Low Speeds b5 37 PID Feedback High Level Detection Time L8 18 Soft CLA Selection b5 38 PI...

Page 433: ...rve Characteristic at Accel Start n8 49 Load Current C2 02 S Curve Characteristic at Accel End n8 50 Heavy Load Current Level for PM C2 03 S Curve Characteristic at Decel Start n8 51 Acceleration Time...

Page 434: ...requency Reference 3 o4 10 IGBT Maintenance Setting d1 04 Frequency Reference 4 o4 11 U2 U3 Initial Value Selection d1 05 Frequency Reference 5 o4 12 kWH Monitor Initial Value Selection d1 06 Frequenc...

Page 435: ...ffset Frequency 1 r1 27 DWEZ Connection Parameter 14 upr d7 02 Offset Frequency 2 r1 28 DWEZ Connection Parameter 14 lwr d7 03 Offset Frequency 3 r1 29 DWEZ Connection Parameter 15 upr E1 01 Input Vol...

Page 436: ...r E3 07 Motor 2 Mid Output Frequency FB U1 09 Torque Reference E3 08 Motor 2 Mid Output Frequency Voltage VC U1 10 Input Terminal Status E3 09 Motor 2 Minimum Output Freq FMIN U1 11 Output Terminal St...

Page 437: ...ation Time at Previous Fault E5 06 Motor d Axis Inductance PM motor U2 15 Soft Starter Speed Reference at Previous Fault E5 07 Motor q Axis Inductance PM motor U2 16 Motor q Axis Current at Previous F...

Page 438: ...eration Time at 7th Most Recent Fault H1 07 Multi Function Digital Input Terminal S7 Function Selection U3 18 Cumulative Operation Time at 8th Most Recent Fault H2 01 Terminal MA MB and MC Function Se...

Page 439: ...k H5 07 RTS Control Selection U5 03 PID Output H5 09 CE Detection Time U5 04 PID Setpoint H5 10 Unit Selection for MEMOBUS Modbus Register 0025H U6 01 Torque Reference Internal H5 11 Communications EN...

Page 440: ...D 5 User Setting Table 440 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation Start Up Manual...

Page 441: ...cel 132 133 Accel Decel Ramp Hold 338 Accel Decel Time 180 Accel Decel Time 1 338 Accel Decel Time Selection 2 339 Accel Decel Time Setting Units 317 433 Accel Decel Time Switching Frequency317 433 Ac...

Page 442: ...310 430 b2 DC Injection Braking 310 b2 01 129 310 430 b2 02 129 236 238 310 430 b2 03 238 310 430 b2 04 129 238 310 431 b2 08 311 431 b2 12 311 431 b2 15 431 b3 Speed Search 311 b3 01 238 311 431 b3 0...

Page 443: ...224 233 316 433 C1 01 through C1 08 191 197 198 199 202 203 208 211 212 C1 01 through C1 11 180 C1 01 03 05 07 195 C1 02 132 188 235 316 433 C1 02 04 06 and 08 200 C1 02 04 06 08 200 C1 03 233 316 43...

Page 444: ...nal Block Functions 72 Control Fault 182 188 Control Method Selection 307 430 Control Mode 150 373 436 Control Power Supply Undervoltage 183 Cooling Fan Maintenance Setting Operation Time 368 434 Cool...

Page 445: ...35 d7 Offset Frequency 325 d7 01 325 435 d7 03 325 435 d Axis ACR Output 152 382 439 DC Bus Overvoltage 213 DC Bus Undervoltage 204 342 DC Bus Voltage 151 373 436 DC Bus Voltage at Previous Fault 151...

Page 446: ...ommand Input185 During Torque Limit 343 Duty Cycle 434 Dwell Frequency at Stop 315 432 Dwell Function 180 Dwell Reference at Start 315 432 Dwell Time at Start 315 432 Dwell Time at Stop 315 432 Dynami...

Page 447: ...192 209 EF1 to EF7 182 184 EF2 192 209 EF3 192 209 EF4 192 209 EF5 192 209 EF6 192 209 EF7 192 209 Electrical Thermal Motor Protection 146 EMC Guidelines 413 End1 186 224 End2 186 224 End3 186 225 En...

Page 448: ...y error 190 FLASH Memory Fault 183 189 FMAX 140 FMIN 140 Forward Jog 338 Forward Regenerative Torque Limit 359 431 Forward Run Command 2 wire sequence 339 Forward Torque Limit 359 431 Forward Reverse...

Page 449: ...ncy Reference Upper Limit Up Down 2 324 435 Frequency Reference Wiring 77 FWD Torque Limit 345 FWD REV Command 2 wire sequence 2 340 FWD REV Torque Limit 345 G General Safety Information 13 General pu...

Page 450: ...ll Time at Stop 363 433 High slip Braking OL 199 High Slip Braking Overload Time 363 433 High slip Braking Overload Time 200 High Slip Suppression Current Level 364 433 Hunting Prevention Gain 177 Hun...

Page 451: ...mentary Power Loss 349 L2 01 349 430 L2 02 349 L2 03 130 350 430 L2 04 350 430 L2 05 204 350 430 L2 06 350 430 L2 07 350 430 L2 08 350 430 L3 Stall Prevention Function 351 L3 01 351 430 L3 01 through...

Page 452: ...31 LOCAL 103 Local Remote 342 LOCAL REMOTE Key Function Selection 367 433 Local Remote Run Selection 309 430 Local Remote Selection 337 Loss of Reference 342 Low Voltage Directive 413 Low Voltage Wiri...

Page 453: ...akage Inductance 330 436 Motor 2 Line to Line Resistance 330 436 Motor 2 Max Voltage VMAX 329 436 Motor 2 Mechanical Loss 330 437 Motor 2 Mid Output Frequency 2 329 436 Motor 2 Mid Output Frequency Vo...

Page 454: ...n Selection PTC input 349 430 Motor Overload 183 197 Motor Overload Estimate OL1 151 380 438 Motor Overload Protection Selection 147 348 425 439 Motor Overload Protection Time 147 349 426 439 Motor Pa...

Page 455: ...ion Input Setting Error 185 Multi Function Photocoupler Output 73 Multiple Drive Wiring 70 Multi Step Speed Operation 4 Step Speed 168 Multi Step Speed Reference 338 Multi Step Speed Reference 4 339 N...

Page 456: ...340 oH 183 185 196 211 OH Pre alarm 343 OH Pre alarm Time Limit 343 oH1 183 196 oH2 185 212 oH3 183 185 197 212 oH4 183 197 oL1 183 197 oL2 183 198 239 OL2 Characteristics Selection at Low Speeds361...

Page 457: ...age at Previous Fault 151 377 437 Output Voltage Bias 345 Output Voltage Limit Operation Selection 318 433 Output Voltage Reference 151 373 436 output voltage reference 150 Output Voltage Reference Vd...

Page 458: ...t Level Selection 313 431 PID Output Limit 313 431 PID Output Lower Limit 314 432 PID Output Reverse Selection 313 431 PID Primary Delay Time Constant 313 431 PID Set Point 345 PID Setpoint 151 382 43...

Page 459: ...t Selection 127 Run Command Reset 185 Run Command Selection 229 309 430 Run Command Selection during Program 309 430 Run Command Selection Error 186 219 Run Command Selection Results 151 381 439 Run C...

Page 460: ...311 431 Stall Prevention 180 201 Stall Prevention During Deceleration 84 Stall Prevention during Deceleration 198 Stall Prevention Level during Acceleration 351 430 Stall Prevention Level during Run...

Page 461: ...mary Delay Time Constant 2 179 Torque Compensation Time Constant 319 433 Torque Detection 1 N O 342 Torque Detection 2 N C 343 Torque Detection 2 N O 342 Torque Detection Level 1 356 431 Torque Detect...

Page 462: ...378 438 U3 12 150 378 438 U3 13 150 378 438 U3 14 151 378 438 U3 15 151 378 438 U3 16 151 378 438 U3 17 151 378 438 U3 18 151 379 438 U3 19 151 379 438 U3 20 151 379 438 U4 Maintenance Monitors 379 U4...

Page 463: ...Value113 164 367 433 User Parameters 1 to 32 308 430 Uv 185 215 Uv1 183 204 Uv2 183 205 Uv3 183 205 V V f Control 122 139 156 V f Control Mode Tuning 177 V f Control Mode Tuning Parameters 177 V f Dat...

Page 464: ...464 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation Start Up Manual...

Page 465: ...YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation Start Up Manual 465...

Page 466: ...RASIL LTDA Avenida Fagundes Filho 620 Bairro Saude Sao Paulo SP Brazil CEP 04304 000 Phone 55 11 5071 2552 Fax 55 11 5581 8795 YASKAWA ELECTRIC EUROPE GmbH Am Kronberger Hang 2 65824 Schwalbach German...

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YASKAWA V1000 Series, Installation & Start-Up Manual

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