YASKAWA SIGMA 5 Instructions Manual Download Page 1

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MANUAL NO.

163475-1CD

Part Number:

163475-1CD

Revision:

MHTH POSTIONER

SIGMA 5 Instructions

FOR DX100 or DX200

Upon receipt of the product and prior to initial operation, read these instructions thoroughly and retain
for future reference.

MOTOMAN INSTRUCTIONS

MOTOMAN INSTRUCTIONS
DX100 or DX200 INSTRUCTIONS
DX100 or DX200 OPERATOR’S MANUAL
DX100 or DX200 MAINTENANCE MANUAL

The DX100 or DX200 operator’s manual above corresponds to specific usage.
Be sure to use the appropriate manual.

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Summary of Contents for SIGMA 5

Page 1: ...rior to initial operation read these instructions thoroughly and retain for future reference MOTOMAN INSTRUCTIONS MOTOMAN INSTRUCTIONS DX100 or DX200 INSTRUCTIONS DX100 or DX200 OPERATOR S MANUAL DX10...

Page 2: ...vered product YASKAWA may modify this model without notice when necessary due to product improvements modifications or changes in specifications If such a modification is made the manual number will a...

Page 3: ...e important items WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to personnel CAUTION Indicates a potentially hazardous situation whic...

Page 4: ...unexpected positioner motion Figure 2 Release of EMERGENCY STOP Button TURN Observe the following precautions when performing teaching operations within the working envelope of the positioner View the...

Page 5: ...Check for problems in positioner movement Check for damage to insulation and sheathing of external wires Always return the Programming Pendant to the hook on the cabinet of the DX100 or DX200 control...

Page 6: ...tallation 2 1 2 1 Materials Required 2 1 2 1 1 Customer Supplied Items 2 1 2 1 2 List of Tools 2 1 2 2 Lifting Instructions 2 2 2 3 Installation Safety 2 3 2 3 1 Dimensions 2 3 2 3 2 Mounting 2 3 2 4...

Page 7: ...stioner SIGMA V Appendix A Illustrated Parts List A 1 A 1 Introduction A 1 A 1 1 Explanation of Parts List A 1 A 2 Parts List A 2 A 2 1 Explanation of Parts List Arrangement A 2 A 2 2 Symbols and Abbr...

Page 8: ...the MHTH Headstock APPENDIX A ILLUSTRATED PARTS LIST Appendix A provides exploded views and illustrated parts lists for the MHTH Headstock 1 2 Overview The MHTH Positioner SIGMA V uses an AC servo dr...

Page 9: ...9 seconds Fig 1 1 Layout Headstock assembly with external axis kits include Servo amplifier with mounting hardware 7 meter cables Appropriate MHTH drive assembly External axis daughter board Cooling f...

Page 10: ...MA V 1 Introduction 1 2 Overview 1 2 4 Dimensions Fig 1 2 Dimensions 440 mm 434 mm 434 mm 595 mm CENTER OF GRAVITY MASS 293 7 kg 169679 MHTH Drive Module 598 4 mm 456 mm 288 mm 256 mm 53 mm 280 mm 560...

Page 11: ...Allowable Thrust kgf 800 Motor Power kW 1 3 Motor PN YEC SGMRV 13ANA YR11 Motor Speed rpm 3800 Rated Acceleration Time sec 0 5 Motor PN Yaskawa Motoman 156009 3 Total Reduction Ratio R 114 Repeatabil...

Page 12: ...e Thrust kgf 800 Motor Power kW 1 3 Motor PN YEC SGMRV 13ANA YR11 Motor Speed rpm 3800 Rated Acceleration Time sec 0 5 Motor PN Yaskawa Motoman 156009 3 Total Reduction Ratio R 202 Repeatability mm mm...

Page 13: ...e Thrust kgf 800 Motor Power kW 1 3 Motor PN YEC SGMRV 13ANA YR11 Motor Speed rpm 3800 Rated Acceleration Time sec 0 5 Motor PN Yaskawa Motoman 156009 3 Total Reduction Ratio R 306 Repeatability mm mm...

Page 14: ...Other Documentation 1 3 Reference to Other Documentation For additional information refer to the following Motoman Manipulator Manual Motoman Controller Manual Motoman Concurrent I O Parameter Manual...

Page 15: ...with complete contact information Please allow approximately 24 to 36 hours for a response to your inquiry Please have the following information ready before calling techsupport motoman com NOTE Pleas...

Page 16: ...Staff for help integrating the MHTH Drive Module into your system 2 1 Materials Required This section identifies customer supplied items and tools required to complete installation 2 1 1 Customer Sup...

Page 17: ...ssembly 2 Inspect drive assembly for shipping damage 3 Unbolt the positioner from the shipping skid using a inch socket 4 Attach slings from lifting device to the four M16 lifting eyes see Fig 2 3 Shi...

Page 18: ...3 1 Dimensions Fig 2 4 Dimensions 2 3 2 Mounting The MHTH Headstock should be firmly mounted on a base plate or foundation rigid enough to support the weight and also withstand repulsion forces The su...

Page 19: ...Your MHTH Headstock is now ready for power up This system should be operated only by personnel who have received operator training from Yaskawa Motoman and who are familiar with the operation of this...

Page 20: ...cessive noise contact Yaskawa Motoman Service Department see Section 1 4 Customer Support Information on page 1 8 3 2 1 Servopack The servopack does not require any special maintenance Remove dust and...

Page 21: ...nd Maintenance Schedule Inspection Item Frequency Inspection Operation Physical Damage Daily Check for physical damage this indicates a load collision and is evidence of misuse Excessive or unusual no...

Page 22: ...em can occur at the same time After identifying and resolving a problem test the system thoroughly to make sure no other problems exist HOMING PIN ROTATE Table 3 6 Troubleshooting Problem Probable Cau...

Page 23: ...able Permanently attached parts which lose their identity by being welded soldered riveted etc to other parts or assemblies Parts List Form This form is divided into four columns as follows Figure Ite...

Page 24: ...st will appear on the opposite right hand page Unless the list is unusually long the user will be able to look at the illustration and read the parts list without turning a page A 2 2 Symbols and Abbr...

Page 25: ...53 1 MHTH305 1 4 1 141575 3 PINION INPUT 101 1 MHTH605 1 4 2 141575 2 PINION INPUT 153 1 MHTH905 1 5 151347 1 PLATE MTG MAIN DRIVE RV 1 6 151345 1 MOUNT MTG PLATE MAIN DRIVE MHTH 1 7 139974 16 SEAL OR...

Page 26: ...1334 1 GEAR INPUT MAIN DRIVE 1 17 151336 1 PLATE MTG MAIN DRIVE 1 18 151335 1 GUARD UPPER LH MAIN DRIVE 1 19 151344 1 GUARD LOWER 1 20 151335 1 GUARD UPPER LH MAIN DRIVE 1 21 149018 1 BEARING SLEWING...

Page 27: ...HTH Postioner SIGMA V Appendix B Revision History Date CEN ECN Revision No Reason For Revision Initials 11 29 2012 NA 0 Original Release JFC 6 24 2014 14 0769M 1 1 Make compatible with DX200 2 Update...

Page 28: ...1 163475 1CD MANUAL NO Specifications are subject to change without notice for ongoing product modifications and improvements MHTH POSTIONER SIGMA 5 MANUAL FOR DX100 or DX200 28 28...

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