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YASKAWA E-III Series, Safety Precautions

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YASKAWA E-III Series Safety Precautions Download Page 31

13  Installation Conditions of EMC Directive

E-29

Attaching the Ferrite Core

Recommended Ferrite Core

Fixing the Cable

Fix and ground the cable shield using a piece of conductive metal.

•  Example of Cable Clamp

Shield Box

A shield box, which is a closed metallic enclosure, should be used for shielding magnetic 
interference.  The structure of the box should allow the main body, door, and cooling unit to 
be attached to the ground.  The box opening should be as small as possible.

13.2  Hand-held Digital Operator and Analog Monitor Cable

Do not connect the hand-held digital operator and the analog monitor cable to the SERVO-
PACK during operations.  Connect them only when the machinery is stopped during mainte-
nance.

One turn

Two turn

Cable Name

Ferrite Core Model

Manufacturer

Servomotor main circuit cable

ESD-SR-25

NEC TOKIN Corp.

Cable

Ferrite core

Cable

Ferrite core

Host controller side

Ground plate

Cable

Cable
clamp

Shield (cable sheath stripped)

Fix and ground the cable shield
using a piece of conductive metal.

Remove paint on mounting surface.

Summary of Contents for E-III Series

Page 1: ...みください また 本書をお手元に保管していただくとともに 最終的に本製品をご使用になる ユーザー様のお手元に確実に届けられるよう お取り計らい願います Model SGDS A SGDS F SGDS B Σ III Series AC SERVOPACK SAFETY PRECAUTIONS To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual ...

Page 2: ... permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless Yaskawa assumes no responsibility for errors ...

Page 3: ...amples and may not match the product you received This manual is subject to change due to product improvement specification modifica tion and manual improvement When this manual is revised the manual code is updated and the new manual is published as a next edition The edition number appears on the front and back covers If the manual must be ordered due to loss or damage inform your nearest Yaskaw...

Page 4: ...ous injury Indicates precautions that if not heeded could result in relatively serious or minor injury damage to the product or faulty operation In some situations the precautions indicated could have series consequences if not heeded Indicates prohibited actions that must not be performed For example this symbol would be used to indicate that fire is prohibited as follows Indicates compulsory act...

Page 5: ...oted in the Σ ΙΙΙ series User s Manual Manual No SIEPS80000000A Follow the procedures and instructions for the trial operation as noted in the applicable manual for that product Malfunctions that occur after the servomotor is connected to the equipment not only damage the equipment but may also cause an accident resulting in death or injury The output range of multi turn data for Σ ΙΙΙ series abso...

Page 6: ...s not a stopping device for ensuring safety Failure to observe this warning may result in injury Do not come close to the machine immediately after resetting momentary power loss to avoid an unexpected restart Take appropriate measures to ensure safety against an unexpected restart Failure to observe this warning may result in injury Connect the ground terminal to electrical codes ground resistanc...

Page 7: ...d methods other than fumigation must be used Example Heat treatment where materials are kiln dried to a core temperature of 56 C for 30 minutes or more If the electronic products which include stand alone products and products installed in machines are packed with fumigated wooden materials the electrical components may be greatly damaged by the gases or fumes resulting from the fumigation process...

Page 8: ...uses main power devices like capacitors and fuses to deteriorate resulting in unexpected problems Observe the following precautions when wiring main circuit terminal blocks Remove the terminal block from the SERVOPACK prior to wiring Insert only one wire per terminal on the terminal block Make sure that the core wire is not electrically shorted to adjacent core wires Do not connect the SERVOPACK f...

Page 9: ...OT signals are not effective during JOG mode operation using parameter Fn002 and zero point search mode using parameter Fn003 When using the servomotor for a vertical axis install the safety devices to prevent workpieces to fall off due to occurrence of alarm or overtravel Set the servomotor so that it will stop in the zero clamp state at occur rence of overtravel Failure to observe this caution m...

Page 10: ...ng while the power is ON Failure to observe this caution may result in electric shock or injury When replacing the SERVOPACK resume operation only after transferring the previous SERVOPACK parameters to the new SERVOPACK Failure to observe this caution may result in damage to the product When disposing of the products treat them as ordinary industrial waste CAUTION CAUTION ...

Page 11: ...ments Are the delivered products the ones that were ordered Check the model numbers marked on the nameplates of the SERVOPACK Is there any damage Check the overall appearance and check for damage or scratches that may have occurred during shipping Are there any loose screws Check screws for looseness using a screwdriver Disconnect all power and wait 5 min before servicing May cause electric shock ...

Page 12: ...nd each SERVOPACK to allow cooling by fan and natural convection When installed near a heating unit Suppress radiation heat from the heating unit and a tempera ture rise caused by convection so that the temperature around the periphery of the SERVOPACK does not exceed 55 C When installed near a source of vibration Install a vibration isolator underneath the SERVOPACK to prevent it from receiving v...

Page 13: ... SGDS SERVOPACKs are suitable under the following conditions With 100 V class Less than 5000 Arms 120 V maximum With 200 V class Less than 5000 Arms 240 V maximum SERVOPACKs must be used with UL listed fuses or circuit breakers in accordance with the National Electrical Code NEC Use 75 C heat resistant copper wires or an equivalent Main Circuit Power Supply SERVOPACK Model Power Supply Capacity pe...

Page 14: ... values in the table 600 V Heat resistant Vinyl Cables HIV Note The values in the table are only for reference Cable Types Allowable Conductor Temperature C F Symbol Name PVC Normal vinyl cable IV 600 V vinyl cable 60 140 HIV Temperature resistant vinyl cable 75 167 AWG Size Nominal Cross Section Diameter mm2 in2 Configuration Number of wires mm2 in2 Conductive Resistance Ω km Allowable Current at...

Page 15: ...nnectors for wiring Units mm2 Main Circuit Power Supply Capacity kW SERVO PACK Model Terminal Symbol SGDS L1 L2 L3 U V W L1C L2C B1 B2 Single phase 100 V 0 03 A3B HIV1 25 HIV1 25 HIV1 25 HIV1 25 0 05 A5F 0 1 01F 0 2 02F HIV2 0 Single phase 200 V 0 05 A5A HIV1 25 HIV1 25 HIV1 25 HIV1 25 0 1 01A 0 2 02A 0 4 04A HIV2 0 0 75 08A Three phase 200 V 0 45 05A HIV2 0 HIV2 0 HIV1 25 HIV1 25 1 0 10A 1 5 15A ...

Page 16: ... 200 V 0 45 05A HIV2 0 or more M4 1 2 to 1 4 1 0 10A 1 5 15A 2 0 20A 3 0 30A 5 0 50A 6 0 60A M6 2 5 to 3 8 7 5 75A Connector Name and Signal Item Specification Control I O Signal Connector CN1 Cable Use twisted pair or shielded twisted pair wire Applicable wire AWG24 0 2 mm2 AWG26 0 12 mm2 AWG28 0 08 mm2 AWG30 0 05 mm2 Finished cable dimension φ16 0 mm φ0 63 in MAX PG Signal Connector CN2 Cable Us...

Page 17: ...and are separated from all other cir cuits by double and reinforced insulation The CN1 input signal is available for sink or source circuits Note Customers must purchase a 24 VDC power supply with a double shielded enclosure L1 L1C SERVOPACK SGDS F SGDS A U V 1 2 W M PG ALM 0 V 24 1Ry ALM 1D 1KM 1Ry 1KM 1SA 1Ry 1KM L2 B2 L2C CN2 CN1 1QF R T 1PL FIL 24V 1 2 B1 Other connectors For servo alarm displ...

Page 18: ... SERVOPACKs with a capacity of 6 0 kW or more do not have a B3 terminal 5 SERVOPACKs with a capacity of 6 0 kW or more do not have termi nals 1 and 2 Use terminal instead Note Customers must purchase a 24 VDC power supply with a double shielded enclosure 1SA L1 L1C PG SERVOPACK SGDS A U V W M 0 V 24 1Ry ALM ALM 1D 1KM 1Ry 1KM 1Ry 1KM L2 L3 B2 B3 L2C CN1 CN2 1QF R S T 1PL FIL 24V 2 1 B1 1 2 Other c...

Page 19: ... by double and reinforced insulation The CN1 input signal is available for sink or source circuits Note Customers must purchase a 24 VDC power supply with a double shielded enclosure 1SA L1 L1C PG SERVOPACK SGDS 08A U V W M 0 V 24 1Ry ALM ALM 1D 1KM 1Ry 1KM 1Ry 1KM L2 L3 L2C CN1 CN2 1QF R T 1PL FIL 24V B2 B3 3 2 1 B1 1 2 Other connectors For servo alarm display Main circuit power supply ON OFF Mai...

Page 20: ...art in question we will determine whether the parts should be replaced or not The parameters of any SERVOPACKs overhauled by Yaskawa are reset to the factory set tings before shipping Be sure to confirm that the parameters are properly set before starting operation Item Frequency Procedure Remedy Exterior At least once a year Check for dust dirt and oil on surfaces Clean with compressed air or clo...

Page 21: ...tection class 10 Altitude 1 000 m max Vibration Resistance 4 9 m s2 Shock Resistance 19 6 m s2 Voltage Resistance Voltage 1 500 V rms AC for one minute Braking current 30 mA Frequency 50 Hz or 60 Hz Voltage applied points Between the frame ground and the point where the terminals L1 L2 L3 L1C L2C U V and W connect Insulation Resistance 10 MΩ min 500 VDC megger between the frame ground and the powe...

Page 22: ...oduct 13 1 EMC Installation Conditions This section describes the installation conditions that satisfy EMC guidelines for each model of the SGDS SERVOPACK The conditions required for the standard type base mounted of SERVOPACK are described Refer to this section for other SERVOPACK models such as the rack mounted types as well This section describes the EMC installation conditions satisfied in tes...

Page 23: ...B0 A Single phase 100 VAC 30 W Power supply Single phase 100 VAC or 200 VAC U V W L1 L2 L1C L2C CN2 CN1 Ground plate SERVOPACK PE PE Encoder Servo motor Brake 1 2 3 4 Clamp Noise filter Brake power supply Core Clamp Clamp Host controller Surge absorber The cable must be coiled once Symbol Cable Name Specification c I O signal cable Shield cable d Servomotor cable Shield cable e Encoder cable Shiel...

Page 24: ...RVOPACK Clamp Noise filter Brake power supply Surge absorber Clamp Clamp Encoder Servo motor Brake Host controller Power supply Three phase 200 VAC Core The cable must be coiled once Symbol Cable Name Specification c I O signal cable Shield cable d Servomotor cable Shield cable e Encoder cable Shield cable f AC Line cable Shield cable ...

Page 25: ... CN1 PE PE 1 2 3 4 Ground plate SERVOPACK Clamp Noise filter Brake power supply Surge absorber Clamp Clamp Encoder Servo motor Brake Host controller Power supply Three phase 200 VAC Symbol Cable Name Specification c I O signal cable Shield cable d Servomotor cable Shield cable e Encoder cable Shield cable f AC Line cable Shield cable ...

Page 26: ...absorber Clamp Clamp Encoder Servo motor Brake Host controller Power supply Three phase 200 VAC Fan 6 Clamp B1 B2 5 Regenerative resistor Symbol Cable Name Specification c I O signal cable Shield cable d Servomotor cable Shield cable e Encoder cable Shield cable f AC Line cable Shield cable g Regenerative resistor cable Shield cable h Fan cable only for SGMSS 70A Shield cable ...

Page 27: ...1 L2 L1C L2C CN2 CN6 PE PE 1 2 3 4 Core Core Core Power supply Single phase 100 VAC or Single phase 200 VAC SERVOPACK Encoder Servo motor Brake Noise filter Brake power supply Surge absorber Ground plate Core Host controller The cable must be coiled once The cable must be coiled twice The cable must be coiled once Symbol Cable Name Specification c Serial communication cable Shield cable d Servomot...

Page 28: ...RVOPACK Clamp Noise filter Brake power supply Surge absorber Clamp Clamp Encoder Servo motor Brake Host controller Power supply Three phase 200 VAC Core The cable must be coiled once Symbol Cable Name Specification c I O signal cable Shield cable d Servomotor cable Shield cable e Encoder cable Shield cable f AC Line cable Shield cable ...

Page 29: ...Clamp Clamp Power supply Three phase 200 VAC SERVOPACK Encoder Servo motor Brake Noise filter Brake power supply Surge absorber Ground plate Core Host controller The cable must be coiled four times Symbol Cable Name Specification c Serial communication cable Shield cable d Servomotor cable Shield cable e Encoder cable Shield cable f AC Line cable Shield cable ...

Page 30: ...oise filter Brake power supply Surge absorber Ground plate Core Host controller The cable must be coiled four times 6 Fan Clamp B1 B2 5 Regenerative resistor Symbol Cable Name Specification c I O signal cable Shield cable d Servomotor cable Shield cable e Encoder cable Shield cable f AC Line cable Shield cable g Regenerative resistor cable Shield cable h Fan cable only for SGMSS 70A Shield cable ...

Page 31: ...und The box opening should be as small as possible 13 2 Hand held Digital Operator and Analog Monitor Cable Do not connect the hand held digital operator and the analog monitor cable to the SERVO PACK during operations Connect them only when the machinery is stopped during mainte nance One turn Two turn Cable Name Ferrite Core Model Manufacturer Servomotor main circuit cable ESD SR 25 NEC TOKIN Co...

Page 32: ... Model Spec Fuse MCCB Single phase 100 V 0 03 A3B 0 25 4 FN2070 6 07 Single phase 250VAC 6A R C M 601BQZ 4 HI 11J 20A 250 V 240 V 0 05 A5F 0 25 4 Single phase 250VAC 6A 0 10 01F 0 40 4 Single phase 250VAC 6A 0 20 02F 0 60 6 FN2070 10 07 Single phase 250VAC 10A 0 40 04F 1 2 8 Single phase 250VAC 10A Single phase 200 V 0 05 A5A 0 25 4 FN2070 6 07 Single phase 250VAC 6A R C M 601BQZ 4 HI 11J 20A 0 10...

Page 33: ...tput terminals U V and W SERVOPACK Model Terminals Terminal Kit Model SGDS 50A 5 0 kW U V W Motor output JZSP CST9 50A Crimp terminals and Sleeves 3 sets Dimensional Drawings Crimp terminal SGDS 60A 6 0 kW SGDS 75A 7 5 kW U V W Motor output JZSP CST9 75A Crimp terminals and Sleeves 3 sets Dimensional Drawings Crimp terminal 8 0 1 2 φ4 5 φ7 1 φ4 3 9 3 8 5 21 8 12 0 1 5 φ5 8 φ9 0 φ5 3 13 3 10 5 29 8...

Page 34: ...saturated Note The overload protection characteristics of A B and C in the figure are applicable when the SERVOPACK is combined with one of the following servomotors Graph Type Motor Type SGMAS SGMPS SGMSS SGMCS SGMMJ SGMGH A A5 to 04 01 to 04 02 to 35 A1 to A3 B 06 to 12 08 to 15 10 to 30 45 to 2Z 03 to 30 C 40 to 70 40 to 75 10000 0 1000 0 100 0 10 0 1 0 Detecting time s Maximum torque Rated tor...

Page 35: ...2 Revision Protection class 1X 10 All chapters Revision Ambient temperature surrounding air temperature June 2008 Back cover Revision Address December 2007 Back cover Revision Address November 2007 5 Addition PL on fumigation All chapters Revision Surge protector surge absorber Back cover Revision Address July 2006 All chapters Addition 6 kW and 7 5 kW SERVOPACKs July 2005 Back cover Revision Addr...

Page 36: ...21 HuangHe Road HuangPu District Shanghai 200003 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC CHINA CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F 16 Nanking E Rd Sec 3 Taipei 104 Taiwan Phone 886 2 250...

Page 37: ...국 전파법에 관한 주의사항 韓国電波法に関連する注意事項 Precautions for Korean Radio Waves Act 针对韩国电波法的注意事项 사용자 안내문 기종별 사용자 안내문 A 급 기기 업무용 방송 통신기 자재 이 기기는 업무용 A 급 전자파 적합 기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정외의 지역에서 사용하는 것을 목적으로 합니다 ...

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