YASKAWA D1000 Series Instruction Manual Download

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1.1 Model Numbers and Nameplates

YASKAWA ELECTRIC

TOEP C710656 07A YASKAWA Power Regenerative Converter - D1000 Instruction Manual

ing

◆

Model Numbers

Three-Phase 200 V Class

Three-Phase 400 V Class

Model

Rated Output Capacity

(HP)

Model

Rated Output Capacity

(HP)

0005

6.7 0005

6.7

0010

12.7 0010

13.4

0020

26.8 0020

26.8

0030

40 0030

0050

67 0040

54.0

0065

87 0060

80.0

0090

120 0100

134.0

0130

174 0130

174.0

0185

250

0270

360

0370

500

0630

850

<1> Converters with these specifications do not guarantee complete protection for the environmental conditions indicated.

<1>

CIMR- D A 2 A 0030 A A A

YASKAWA
Power
Regenerative
Converter

No. Region Code

Japan

China

Europe

India

Asia

USA

No. Voltage Class

3-phase, 380-480 Vac

3-phase, 200-240 Vac

No.

Customized

Specifications

Standard model

No.

Enclosure Type

No. Environmental Specification

Standard

Gas-resistant

Humidity- and dust-resistant

Oil-resistant

Vibration-resistant

D1000
Series

Design
Revision
Order

IP00/Open Type

IP20/Open Type

D1000

Summary of Contents for D1000 Series

Page 1: ...ly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Type CIMR DU Standards Compliance E A B C D A B C D 1 2 3 4 5 6 7 1 2 3 4 5 6 7 Receiving Mechanica...

Page 2: ...thout the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its...

Page 3: ...er Models and Enclosure Types 26 2 MECHANICAL INSTALLATION 27 2 1 Mechanical Installation 28 Installation Environment 28 Installation Orientation and Spacing 28 Precautions and Instructions for Instal...

Page 4: ...ng the Control Circuit Terminal 77 3 9 Control I O Connections 79 Terminal A2 Input Signal Selection 79 Using the Contact Outputs 80 Connect to a PC 80 3 10 Wiring Checklist 81 4 START UP PROGRAMMING...

Page 5: ...ended Periodic Inspection 133 6 2 Periodic Maintenance 135 Replacement Parts 135 6 3 Cooling Fans 137 Number of Cooling Fans 137 Cooling Fan Component Names 137 Cooling Fan Replacement 139 6 4 Convert...

Page 6: ...twork Cable Connection 200 Wiring Diagram for Multiple Connections 201 Network Termination 203 C 4 MEMOBUS Modbus Setup Parameters 204 MEMOBUS Modbus Serial Communication 204 C 5 Converter Operations...

Page 7: ...Not Responding 224 C 12 Self Diagnostics 225 D STANDARDS COMPLIANCE 227 D 1 Section Safety 228 D 2 European Standards 230 CE Low Voltage Directive Compliance 230 EMC Guidelines Compliance 231 D 3 UL S...

Page 8: ...8 YASKAWA ELECTRIC TOEP C710656 07A YASKAWA Power Regenerative Converter D1000 Instruction Manual...

Page 9: ...essages pertinent to this product that if not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for the consequences of ignoring these instructions Always re...

Page 10: ...ion that does not cause converter damage Terms and Abbreviations Trademarks MECHATROLINK I MECHATROLINK II are trademarks of MECHATROLINK Members Association MMA Other companies and product names ment...

Page 11: ...manual or the content and presentation of the manual may be changed without notice to improve the product and or the manual When ordering a new copy of the manual due to damage or loss contact your Y...

Page 12: ...before you turn on the power supply WARNING Sudden Movement Hazard System may start unexpectedly upon application of power resulting in death or serious injury Clear all personnel from the converter...

Page 13: ...before applying power When installing an IP00 IP20 converter in a closed panel or cabinet sufficiently cool the panel or cabinet with a cooling fan or air conditioner so that the air temperature enter...

Page 14: ...Vac maximum 200 V Class and 480 Vac maximum 400 V Class Prevent foreign matter such as metal shavings or wire clippings from falling into the converter during converter installation and project const...

Page 15: ...stalling the converter and connecting any other devices Failure to comply could result in damage to the converter To get the full performance life out of the electrolytic capacitors and circuit relays...

Page 16: ...acity of P1 or higher END Yes only one Yes All of the motors are in either a driven or in a regenerative state 1 at any one time Yes P3 is larger No more than one N No The driven and regenerative stat...

Page 17: ...onverter requires a corresponding input side AC reactor and harmonic filter module that consider the saturation current and thermal factors Always install the specified devices Regenerative Converter...

Page 18: ...fault input on the drive and set the drive to detect external faults only during operation to prevent an external fault from being detected when the power supply is turned on Example 2 Restarting the...

Page 19: ...ld be designed for use with AC drives e g Type B according to IEC EN60755 Select a Molded Case Circuit Breaker MCCB according to the power factor of the converter power supply The power factor changes...

Page 20: ...generate harmonics K5 0 but the harmonic component is not completely zero Impact of Power Supply Distortion Distorting the power supply voltage and connecting several devices in parallel to the same...

Page 21: ...tion health care space aviation atomic power electric power or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office WARNING Injury to Personn...

Page 22: ...i 2 General Safety 22 YASKAWA ELECTRIC TOEP C710656 07A YASKAWA Power Regenerative Converter D1000 Instruction Manual...

Page 23: ...different enclosure types and components Always read General Safety on page 11 in this manual before you attempt to install wire operate maintain inspect or in any other way use the product Also compl...

Page 24: ...on Example 1 The address of the head office of Yaskawa Electric Corporation responsible for product liability is shown on the nameplate D1000 PRG 1010 CIMR DU2A0005BAA REV A YASKAWA ELECTRIC CORPORATI...

Page 25: ...174 0 0185 250 0270 360 0370 500 0630 850 1 Converters with these specifications do not guarantee complete protection for the environmental conditions indicated 1 CIMR D A 2 A 0030 A A A YASKAWA Powe...

Page 26: ...s are designed for installation in an enclosure panel that serves to protect personnel from injury caused by accidentally touching live parts Table 1 1 describes converter enclosures and models Table...

Page 27: ...er and the harmonic filter module Always read General Safety on page 11 in this manual before you attempt to install wire operate maintain inspect or in any other way use the product Also completely f...

Page 28: ...lustrated in Figure 2 1 to maintain proper cooling Figure 2 1 Figure 2 1 Correct Installation Orientation Environment Conditions Installation Area Indoors Ambient Temperature IP00 Open Type enclosure...

Page 29: ...ound the heatsink Figure 2 2 Figure 2 2 Correct Installation Spacing Single Parallel Mounting with Drive When installing the converter beside a drive mount the devices according to Figure 2 3 Figure 2...

Page 30: ...eter L8 35 to 1 while considering derating Refer to Parameter Tables on page 175 for details Figure 2 4 Figure 2 4 Space Between Converter and Drive Side by Side Note Align the tops of the converter a...

Page 31: ...r over while it is suspended by the wires Do not leave the converter unattended while it is suspended by the wires Horizontal Suspension of Models 2A0065 to 2A0130 and 4A0130 to 4A0370 To make a wire...

Page 32: ...ure to comply may result in serious injury or death from falling equipment 1 Remove the four eye bolts from the converter side panels and fix them securely on the top panel Figure 2 7 Figure 2 7 Eye B...

Page 33: ...it can not be easily accessed The digital operator can also be permanently mounted in remote locations such as panel doors using an extension cable and an installation support set depending on the in...

Page 34: ...nd Mounting Dimensions Use Table 2 3 to find the converter dimension drawings Table 2 3 Models and Types Installation Method 1 If there are welding studs in the control panel use the Installation Supp...

Page 35: ...75 2 95 5 0 2 M5 5 11 02 2A0010 1 180 7 09 300 11 81 187 7 36 160 6 3 284 11 18 8 0 31 75 2 95 5 0 2 M5 5 11 02 2A0020 2 220 8 66 365 14 37 197 7 76 192 7 56 350 13 78 335 13 19 8 0 31 15 0 59 78 3 07...

Page 36: ...283 11 14 260 10 24 535 21 06 7 5 0 3 110 4 33 2 3 0 09 2 3 0 09 M6 32 70 55 2A0065 2 450 17 72 705 27 76 330 12 99 325 12 8 680 26 77 12 5 0 49 130 5 12 3 2 0 13 3 2 0 13 M10 57 125 66 2A0090 2 450 1...

Page 37: ...14 260 10 24 535 21 06 7 5 0 3 110 4 33 2 3 0 09 2 3 0 09 M6 34 74 96 4A0100 1 325 12 8 550 21 65 283 11 14 260 10 24 535 21 06 7 5 0 3 110 4 33 2 3 0 09 2 3 0 09 M6 36 77 16 4A0130 3 500 19 69 800 3...

Page 38: ...on Orientation Install the harmonic filter module on the floor with the faceplate facing forward Figure 2 9 Figure 2 10 Correct Installation Orientation Environment Conditions Installation Area Indoor...

Page 39: ...talling them in a control panel Do not suspend them when transporting them Before you suspend the harmonic filter module confirm that faceplate top cover and other configuration components are securel...

Page 40: ...656 07A YASKAWA Power Regenerative Converter D1000 Instruction Manual Figure 2 12 Figure 2 13 Holding the Harmonic Filter Module Harmonic Filter Module Dimensions W1 W H D1 D D2 4 d Figure 1 D1000 W H...

Page 41: ...0 314 12 36 27 1 06 M10 38 83 78 EUJ71086 3 290 11 42 387 15 24 352 13 86 254 10 314 12 36 27 1 06 M10 43 94 8 EUJ71087 3 350 13 78 500 19 69 380 14 96 290 11 42 350 13 78 19 0 75 M10 62 136 7 Model F...

Page 42: ...2 2 Harmonic Filter Module Installation 42 YASKAWA ELECTRIC TOEP C710656 07A YASKAWA Power Regenerative Converter D1000 Instruction Manual...

Page 43: ...operate maintain inspect or in any other way use the product Also completely familiarize yourself with the safety information and precautions for the products before you start any work procedures 3 1...

Page 44: ...nverter Refer to A1000 Connection Example on page 92 for connection with a drive WARNING Sudden Movement Hazard Ensure start stop and safety circuits are wired properly and in the correct state before...

Page 45: ...n to turn off the drive first then the motor and finally the converter Operating the drive without operating the converter or turning off the power supply unit during operation may trigger a converter...

Page 46: ...turned on while there is a voltage charge an overcurrent will flow and the device may be damaged Always confirm that the breaker or contactor on the converter output DC side is turned on before apply...

Page 47: ...reactor and harmonic filter module Non specified devices may cause erroneous operation 4 Do not use a DC bus line that is longer than 5 m 16 4 ft to connect the converter and drive IM D1000 r1 11 1 21...

Page 48: ...uence the operation so that the converter starts operation before the drive when power is applied Sequence the stopping operation to turn off the drive first then the motor and finally the converter O...

Page 49: ...the control circuit NOTICE Do not use the negative DC bus terminal as a ground terminal This terminal is at high DC voltage potential Improper wiring connections could damage the converter CIMR D 2A0...

Page 50: ...g Main Circuit Terminals CIMR D 4A0630 Figure 3 8 Figure 3 8 Connecting Main Circuit Terminals DC Fuse 24 V Power Supply Gate board Control board Operator Relay Current sensor R L1 S L2 T L3 r1 11 1 2...

Page 51: ...ration Figure 3 9 Figure 3 9 Main Circuit Terminal Block Configuration Models 2A0005 2A0010 4A0005 4A0010 Model figure 200 V Class Models 2A0005 Figure 3 9 2A0010 Figure 3 9 2A0020 Figure 3 10 2A0030...

Page 52: ...Figure 3 10 Main Circuit Terminal Block Configuration Models 2A0020 4A0020 Figure 3 11 Figure 3 11 Main Circuit Terminal Block Configuration Models 2A0030 4A0030 4A0040 Figure 3 12 Figure 3 12 Main C...

Page 53: ...re 3 14 Figure 3 14 Main Circuit Terminal Block Configuration Models 2A0130 4A0130 to 4A0185 Figure 3 15 Figure 3 15 Main Circuit Terminal Block Configuration Models 4A0270 4A0370 Figure 3 16 Figure 3...

Page 54: ...and gently pull forward to remove the terminal cover Figure 3 17 Figure 3 17 Removing the Terminal Cover on an IP20 Open Type Enclosure Model Reattaching the Terminal Cover Power lines and signal wir...

Page 55: ...y the terminal cover may fall off causing an injury Larger capacity converters have large and heavy terminal covers Remove and attach these covers with care Figure 3 19 Figure 3 19 Removing the Termin...

Page 56: ...he top cover while aligning it with the notches on the left side of the opening Next press gently on the right side of the operator until it clicks into place Figure 3 21 Figure 3 21 Removing Reattach...

Page 57: ...o 2A0020 and 4A0005 to 4A0020 Reverse the instructions given in Models 2A0005 to 2A0020 4A0005 to 4A0020 IP20 Open Type Enclosure on page 54 to reattach the front cover Pinch inwards on the hooks foun...

Page 58: ...erminals Take particular care to ensure that the wiring does not touch nearby terminals or the surrounding case Insulation Barrier Insulation barriers are packaged with models 4A0270 to 4A0630 to prov...

Page 59: ...L2 T L3 on 4A0270 to 4A0630 based on continuous current ratings using 105 C 600 Vac vinyl sheathed wire assuming ambient temperature within 40 C 3 Use terminals and when connecting the drive to the co...

Page 60: ...6 M6 5 4 to 6 0 47 8 to 53 1 2A0020 R L1 S L2 T L3 14 14 to 38 4 4 to 1 16 16 to 35 M6 3 6 to 4 0 31 9 to 35 4 22 22 to 38 4 4 to 1 16 16 to 35 M6 3 6 to 4 0 31 9 to 35 4 r1 11 1 21 t1 31 2 2 14 14 2...

Page 61: ...ina 3 Screw Size Tightening Torque Nxm lbxin Recommended Gauge mm2 Applicable Gauge mm2 Recommended Gauge AWG Applicable Gauge AWG Recommended Gauge mm2 Applicable Gauge mm2 4A0005 R L1 S L2 T L3 1 25...

Page 62: ...159 to 204 4A0100 R L1 S L2 T L3 60 60 to 70 3 2P 3 to 2 0 50 50 to 70 M8 5 4 to 6 0 47 8 to 53 1 60 2P 60 to 70 1 0 2P 1 0 to 2 0 70 70 M8 5 4 to 6 0 47 8 to 53 1 r1 11 1 21 t1 31 2 2 to 5 5 14 14 to...

Page 63: ...31 2 2 to 5 5 14 14 to 10 2 5 2 5 to 6 M4 1 1 to 1 2 9 7 to 10 6 60 2P 60 to 150 4 0 2 0 to 300 150 70 to 150 M12 32 to 40 283 to 354 4A0630 R L1 S L2 T L3 100 4P 100 to 150 4 0 8P 4 0 to 300 150 4P...

Page 64: ...equipment grounding could result in abnormal operation of converter or equipment NOTICE If devices such as office equipment that is sensitive to noise are installed in the same location separate the...

Page 65: ...lter modules NOTICE To comply with the UL compliance attach crimp terminals to the ends of the cables that connects to the harmonic filter module Terminal Configuration Refer to Figure 3 28 for the te...

Page 66: ...Converter D1000 Instruction Manual Figure 3 30 Figure 3 31 Figure 3 28 Harmonic Filter Module Terminal Configuration A R L1 F Y B S L2 G Z C T L3 H r D Ground Terminal I E X J t A B C E F G D D Front...

Page 67: ...commendations for models 4A0270 to 4A0630 based on continuous current ratings using 105 C 600 Vac vinyl sheathed wire assuming ambient temperature within 40 C Consider the amount of voltage drop when...

Page 68: ...5 5 10 12 to 10 4 4 to 6 M5 2 2 to 2 4 19 1 to 21 2 EUJ71082 R L1 S L2 T L3 14 14 to 80 4 4 to 3 0 16 16 to 70 M6 4 0 to 4 9 35 4 to 43 4 X Y Z 14 to 22 4 16 to 25 M6 4 0 to 4 9 35 4 to 43 4 r t 2 2...

Page 69: ...a 1 For U S A 2 For Europe and China 3 Screw Size Tightening Torque Nxm lbxin Recommended Gauge mm2 Applicable Gauge mm2 Recommended Gauge AWG Applicable Gauge AWG Recommended Gauge mm2 Applicable Gau...

Page 70: ...094 R L1 S L2 T L3 60 60 to 80 3 2P 3 to 3 0 50 50 to 70 M8 8 9 to 10 7 79 7 to 97 4 X Y Z 60 to 80 3 to 3 0 50 to 70 M8 8 9 to 10 7 79 7 to 97 4 r t 2 2 to 5 5 14 14 to 10 2 5 2 5 to 6 M4 1 1 to 1 2...

Page 71: ...faceplate and top cover and remove the faceplate and top cover Note 1 The face plate and top cover can be removed by loosening these screws they do not need to be removed 2 EUJ71080 EUJ71081 EUJ71088...

Page 72: ...Z terminals Bundle the cables that are connected to the X Y and Z terminals and secure them with cable ties Note Wire the ground terminal first and then wire the main circuit terminals Figure 3 34 Fi...

Page 73: ...card connectors R R S S IG 3 2 4 Termination resistor 120 1 2 W DIP Switch S2 DIP Switch S1 Analog Input 1 Analog Input 2 Analog Input 3 Power supply 10 5 Vdc max 20 mA Shield ground terminal Power s...

Page 74: ...h devices such as analog frequency meters ammeters voltmeters and wattmeters They are not intended for use as a feedback type signal Type No Terminal Name Function Function Signal Level Default Settin...

Page 75: ...Vdc 10 mA 181 MB N C output Fault MC Fault output common Multi Function Relay Output 1 M1 Multi function relay output During Run 1 30 Vdc 10 mA to 1 A 250 Vac 10 mA to 1 A Minimum load 5 Vdc 10 mA 18...

Page 76: ...Refer to Table 3 12 for ferrule terminal types and sizes Table 3 11 Wire Gauge and Torque Specifications Terminal Screw Size Tightening Torque Nxm lbxin Bare Wire Terminal Ferrule Type Terminal Wire T...

Page 77: ...nce trips NOTICE Use a class 2 power supply UL standard when connecting to the control terminals Improper application of peripheral devices could result in converter performance degradation due to imp...

Page 78: ...37 Preparing the Ends of Shielded Cables NOTICE The analog signal wiring between the converter and the operator station or peripheral equipment should not exceed 50 meters when using an analog signal...

Page 79: ...an be used to input either a voltage or a current signal Select the signal type using switch S1 as explained in Table 3 14 Set parameter H3 09 accordingly as shown in Table 3 15 Refer to Figure 3 38 f...

Page 80: ...sed to monitor converter performance and manage parameter settings Contact Yaskawa for more information on DriveWizard Industrial Figure 3 43 Figure 3 40 Connecting to a PC USB No Parameter Name Descr...

Page 81: ...rm proper branch circuit protection as specified by national and local codes 10 Properly wire the converter 51 11 Suitable wires must be used to wire the power supply and converter 59 12 Properly grou...

Page 82: ...3 10 Wiring Checklist 82 YASKAWA ELECTRIC TOEP C710656 07A YASKAWA Power Regenerative Converter D1000 Instruction Manual...

Page 83: ...in manual chapter before you attempt to install wire operate maintain inspect or in any other way use the product Also completely familiarize yourself with the safety information and precautions for...

Page 84: ...C Bus Voltage Reference Assignment 1 OPR Displayed when the DC Bus Voltage Reference is assigned to the LCD Operator Option AI Displayed when the DC Bus Voltage Reference is assigned to the Analog Inp...

Page 85: ...itor Mode State Content Display Illuminated When the converter detects a fault Flashing When an alarm occurs When oPE is detected Off Normal operation no fault or alarm LED Lit Flashing Off 1 The indi...

Page 86: ...pears on the display will vary depending on the converter MODE U1 51 330V U1 52 330V U1 53 0 00A DRV Volt Ref OPR Rdy MONITR Volt Ref d8 01 U1 51 0330V 2 3 1 300 360 330V DRV Rdy MODE U1 51 330V U1 52...

Page 87: ...d off The converter is set to operate in Drive Mode when it is first powered up Switch between display screens by using the and keys Drive Mode Details The following actions are possible in the Drive...

Page 88: ...Note Parameter b1 02 is displayed in Setup Mode regardless of A2 parameter settings Table 4 4 Setup Group Parameters Changing Parameter Settings or Values This example explains changing b1 02 Run Comm...

Page 89: ...shown in Step 4 10 Press the key until back at the initial display Step Display Result 1 Turn on the power to the converter The initial display appears 2 Press or until the display shows the top of t...

Page 90: ...OCAL and REMOTE during run Using the LO RE Key on the Digital Operator Using Input Terminals S1 through S8 to Switch between LOCAL and REMOTE It is possible to switch between LOCAL and REMOTE modes us...

Page 91: ...inals Properly connect the DC voltage output terminals on the converter to the DC power supply input terminals on the drive Be particularly careful to correctly connect the and terminals Control circu...

Page 92: ...ower supply to the drive AC power supply terminals R L1 S L2 and T L3 8 The connections are shown for sequence connections with no voltage contacts or NPN transistors for the sequence input signals S1...

Page 93: ...he power supply unit during operation may trigger a converter fault 7 Do not connect a power supply to the drive AC power supply terminals R L1 S L2 and T L3 8 The connections are shown for sequence c...

Page 94: ...to turn on and then input the Run Command for the converter Confirm that the converter is operating i e confirm that During Run 1 is on and then turn on the Run Command for the drive To stop the conv...

Page 95: ...et the drive to detect external faults only during operation to prevent an external fault from being detected when the power supply is turned on Restarting the System for Momentary Power Losses A1000...

Page 96: ...ation selection N O contact N C contact Always detect Detect only during operation Stop converter fault Continue operation minor fault 24 1 When using an input contact set whether to detect a fault wh...

Page 97: ...ng only the relevant parameters for a specific application No Parameter Name Description Setting Range Default Setting o2 03 User Defaults Lets the user create a set of default settings for a User Ini...

Page 98: ...e RS 422 RS 485 communication port on the converter CopyUnitManager is a PC software tool It allows the user to load parameter settings from the Copy Unit onto a PC or from the PC onto a Copy Unit Thi...

Page 99: ...SKAWA Power Regenerative Converter D1000 Instruction Manual 99 Start Up Programming Operation 4 Copy o3 01 2 Copies all parameters from the LCD operator to the converter Verify o3 01 3 Compares the pa...

Page 100: ...k the Wiring Checklist on page 81 81 3 Set the correct power supply voltage 91 4 Turn on the power supply to the converter and drive 91 5 Correctly sequence the Run commands 94 6 The should light afte...

Page 101: ...nverter during a trial run Always read General Safety on page 11 in this manual before you attempt to install wire operate maintain inspect or in any other way use the product Also completely familiar...

Page 102: ...rter will remain inoperable until the fault is cleared Refer to Fault Reset Methods on page 129 Minor Faults and Alarms When the converter detects an alarm or a minor fault The digital operator displa...

Page 103: ...etup Error 110 CoF Current Offset Fault 107 oC Overcurrent 111 CPF00 CPF01 Control Circuit Error 107 to oFA00 to oFA43 Option Card Connection Error CN5 A 111 CPF02 A D Conversion Error 107 CPF03 Contr...

Page 104: ...rting the converter the display will show CPF21 Digital Operator Display Name Minor Fault Output H2 10 Page LED LCD AEr Station Number Setting Error YES 118 Aov Power Supply Overvoltage YES 118 AUv Po...

Page 105: ...t Setting Error 126 oPE04 Terminal Board Mismatch Error 127 oPE05 Run Command Selection Error 127 oPE07 Multi Function Analog Input Selection Error 127 oPE30 Incorrect Input Voltage Adjustment 127 Dig...

Page 106: ...mpedance of the input power supply wiring A phase loss occurred in the input power supply Check the input power supply for phase loss or an imbalance in the interphase voltages Investigate and correct...

Page 107: ...rent Offset Fault A fault occurred in adjustment of the automatic current offset when the power supply was turned on Cause Possible Solution An error occurred in the power supply detection circuit Cyc...

Page 108: ...ly was switched off while parameters were being saved to the converter Reinitialize the converter A1 03 2220 3330 Digital Operator Display Fault Name Details CPF07 Terminal Board Connection Error Ther...

Page 109: ...Solution An external device tripped an alarm function Remove the cause of the external fault and reset the fault Wiring is incorrect Properly connect the signal lines to the terminals assigned for ex...

Page 110: ...se burned out Cause Possible Solution The main transistor failed Replace the converter The DC circuit fuse burned out The drive failed Replace the drive For information on drive replacement consult wi...

Page 111: ...lines main circuit lines and ground wiring The wiring of the power supply voltage detection circuits and the wiring of the main circuit terminals R L1 S L2 and T L3 is not correct Correct the wiring T...

Page 112: ...d to be installed Contact Yaskawa for assistance Digital Operator Display Fault Name Details oFb01 Option Card Fault at Option Port CN5 B Option not properly connected Cause Possible Solution The opti...

Page 113: ...is a fault in the option card to oFC12 to oFC17 Option Card Error Occurred at Option Port CN5 C Cause Possible Solution Option card or hardware is damaged Cycle power to the converter If the problem c...

Page 114: ...s oPr External Digital Operator Connection Fault The external operator has been disconnected from the converter Note An oPr fault will occur when all of the following conditions are true Output is int...

Page 115: ...e cause and then reset the fault Refer to Diagnosing and Resetting Faults on page 129 A phase loss occurred in the input power supply The capacity of the power supply is too small The wiring is too lo...

Page 116: ...repeatedly replace the board or the converter For information on board replacement consult with your Yaskawa representative or the nearest Yaskawa sales office Check the maintenance period for the in...

Page 117: ...cing the gate drive board contact Yaskawa or a Yaskawa representative Digital Operator Display Fault Name Details vrE Resonance Detection A filter resonance fault was detected or there is a harmonic c...

Page 118: ...option card correctly Digital Operator Display Minor Fault Name Detail Alarm Output H2 10 Aov Power Supply Overvoltage The input power supply voltage became equal to or higher than the Input Power Su...

Page 119: ...circuit or something is not connected properly Check for wiring errors Correct the wiring Check for disconnected cables and short circuits Repair as needed Programming error on the master side Check c...

Page 120: ...a Run command was entered Ensure that a Run command cannot be entered from the external terminals or option during fault reset Turn off the Run command Digital Operator Display Minor Fault Name Detai...

Page 121: ...rnal Fault Change the terminal settings Refer to Stopping the Converter for Faults in Peripheral Devices on page 95 for details Digital Operator Display Minor Fault Name Detail Alarm Output H2 10 FAn...

Page 122: ...formance lives Replace either the control board or the entire converter For instructions on replacing the control board contact Yaskawa or your nearest sales representative Digital Operator Display Mi...

Page 123: ...g noise interference and check control circuit lines main circuit lines and ground wiring If the magnetic contactor is identified as a source of noise install a surge protector to the MC coil Set numb...

Page 124: ...Undervoltage One of the following conditions was true when the converter was stopped and a Run command was entered DC bus voltage dropped below the level specified in L2 05 Contactor to suppress inru...

Page 125: ...t H2 10 vrE Resonance Detection A filter resonance fault was detected or there is a harmonic component on the power supply side YES Cause Possible Solutions There is noise on the power supply line Inv...

Page 126: ...agnosing and Resetting Faults on page 129 for details EEPROM Hardware Failure Replace the board or converter For information on board replacement consult with your Yaskawa representative or the neares...

Page 127: ...ption card b1 18 3 and an input option card is not connected to the converter Reconnect the input option card to the converter The Run command is assigned to an option card b1 02 3 and an input option...

Page 128: ...will disappear Table 5 9 lists the corrective action that can be taken when an error occurs Note 1 Whenever using the copy function the converter should be fully stopped 2 The converter will not acce...

Page 129: ...present the converter will disregard any attempts to reset the fault Remove the Run command before attempting to clear a fault situation After the Fault Occurs Procedure Fix the cause of the fault re...

Page 130: ...5 6 Diagnosing and Resetting Faults 130 YASKAWA ELECTRIC TOEP C710656 07A YASKAWA Power Regenerative Converter D1000 Instruction Manual...

Page 131: ...ives the proper care to maintain overall performance Always read General Safety on page 11 in this manual before you attempt to install wire operate maintain inspect or in any other way use the produc...

Page 132: ...on one to two years after installation Recommended Daily Inspection Table 6 1 outlines the recommended daily inspection for the Yaskawa converter Check the following items on a daily basis to avoid pr...

Page 133: ...s Inspect enclosure door seal if used Use a vacuum cleaner to remove dust and dirt but do not allow it to come into contact with product components Replace components if cleaning is not possible Condu...

Page 134: ...or replacing the fan Heatsink Inspect for dust or other foreign material collected on the surface Use a vacuum cleaner to remove dust and dirt but do not allow it to come into contact with product co...

Page 135: ...nclosure Load factor 80 maximum Operation time 24 hours a day Performance Life Monitors Maintenance Monitors The converter calculates the maintenance period for components that may require replacement...

Page 136: ...wn the performance life from the value that was reached with the old part Table 6 6 Maintenance Setting Parameters Digital Operator Alarm Display Function Corrective Action LT 1 The cooling fans the D...

Page 137: ...burns wait at least 15 minutes and ensure the heatsink has cooled down NOTICE Follow cooling fan replacement instructions Improper fan replacement could cause damage to equipment Make sure the fan is...

Page 138: ...ng fan B Fan guard H Circuit board cooling fan unit case C Cable cover I Circulation fan base L D Cooling fan J Circulation fan base R E Fan bracket K Circuit board cooling fan unit case L F Circulati...

Page 139: ...n replacing the cooling fan To prevent burns wait at least 15 minutes and ensure the heatsink has cooled down NOTICE Follow cooling fan replacement instructions Improper fan replacement could cause da...

Page 140: ...the cable back into the recess of the converter Figure 6 5 Figure 6 5 Connect the Cooling Fan Power Supply Connectors 2A0005 to 2A0020 4A0005 to 4A0020 3 While pressing in on the hooks on the left an...

Page 141: ...n Finger Guard 2A0030 4A0030 4A0040 2 Lift out the back end of the fan finger guard first Unplug the replay connector and free the fan finger guard from the converter Figure 6 8 Figure 6 8 Remove the...

Page 142: ...2A0030 4A0030 4A0040 5 Press in on the hooks of the left and right sides of the fan cover and guide the fan finger guard until it clicks into place Figure 6 12 Figure 6 12 Reattach the Fan Finger Gua...

Page 143: ...e 54 for details 2 Remove the fan connector CN6 Remove the fan connectors CN6 CN7 in models 2A0130 4A0130 and 4A0185 Figure 6 13 Figure 6 13 Cooling Fan Replacement Fan Unit and Connectors 3 Remove th...

Page 144: ...y Cooling Fan Wiring 2A0050 4A0060 4A0100 1 Position the protective tube so the fan connector sits in the center of the protective tube 2 Place the fan connector covered by the tube Figure 6 16 Figure...

Page 145: ...nnector to ensure it is properly connected 5 Reattach the cable cover to its original position and tighten the screws so the fan guard holds the cable cover in place Note Do not pinch the fan cable be...

Page 146: ...hten the screws so the fan guard holds the cable cover in place Note Do not pinch the fan cable between parts when reassembling the fan unit Installing the Cooling Fan Unit 1 Reverse the procedure des...

Page 147: ...ke special care when removing reattaching the terminal covers for larger converters 2 Remove the connectors for the cooling fan relay and the circuit board cooling fan Figure 6 21 Figure 6 21 Componen...

Page 148: ...placing the Cooling Fans 1 Replace the cooling fans Note Do not pinch the fan cable between parts when reassembling the fan unit Figure 6 24 Figure 6 24 Fan Unit Disassembly 4A0270 4A0370 2 Place the...

Page 149: ...7 Cooling Fan Wiring 4A0270 4A0370 5 Replace the cooling fans Figure 6 28 Figure 6 28 Fan Unit Disassembly 4A0270 4A0370 6 Position the protective tube so the fan connector sits in the center of the p...

Page 150: ...relay connector to ensure that it is properly connected Installing the Cooling Fan Unit 1 Reverse the procedure described above to reinstall the cooling fan unit Figure 6 30 Figure 6 30 Install the C...

Page 151: ...or larger converters 2 Remove the connectors for the cooling fan relay and the circuit board cooling fan Figure 6 31 Figure 6 31 Component Names 4A0630 3 Loosen screw A 4 count and screw B 18 count an...

Page 152: ...t side fan unit 2 Do not pinch the fan cable between parts when reassembling the fan unit Figure 6 34 Figure 6 34 Replacing the Cooling Fans 4A0630 2 Place the cooling fan connectors and guide the lea...

Page 153: ...rd Cooling Fans 4 Place the cooling fan connectors and guide the lead wires so that they are held in place by the cable hooks Figure 6 37 Figure 6 37 Cooling Fan Wiring 4A0630 A Cooling Fan C Cooling...

Page 154: ...rcuit Board Cooling Fan Wiring 4A0630 8 Double check the relay connector to ensure that it is properly connected Installing the Cooling Fan Unit 1 Reverse the procedure described above to reinstall th...

Page 155: ...Power Regenerative Converter D1000 Instruction Manual 155 Periodic Inspection Maintenance 6 2 Reattach the covers and digital operator 3 Turn the power supply back on and reset the cooling fan operat...

Page 156: ...jury Before servicing the converter disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off After shutting off the power wait for at leas...

Page 157: ...ntenance inspection and servicing must be performed only by authorized personnel familiar with installation adjustment and maintenance of converters NOTICE Observe proper electrostatic discharge proce...

Page 158: ...circuit connect the terminal block to the converter as shown in Figure 6 45 Use the installation screw to fasten the terminal block into place Figure 6 45 Figure 6 45 Installing the Terminal Board 2 R...

Page 159: ...General Safety on page 11 in this manual before you attempt to install wire operate maintain inspect or in any other way use the product Also completely familiarize yourself with the safety informatio...

Page 160: ...nications Option Cards MECHATROLINK II Interface SI T3 Used for running or stopping the converter setting or referencing parameters and monitoring input current output voltage or similar items through...

Page 161: ...trigger a fault output when the fault restart function is activated L5 02 1 then a sequence to interrupt power when a fault occurs will turn off the power to the converter while the converter attempts...

Page 162: ...e the wire gauge is suitable for the terminal block Use the following formula to calculate the amount of voltage drop Line drop voltage V wire resistance km wire length m current A 10 3 Harmonic Filte...

Page 163: ...0030 U V W 14 14 6 6 10 10 to 16 M8 8 9 to 10 7 79 7 to 97 4 X Y Z 4A0040 U V W 14 14 to 22 4 4 16 16 to 25 M8 8 9 to 10 7 79 7 to 97 4 X Y Z 4A0060 U V W 38 38 2 2 to 1 25 25 to 35 M8 8 9 to 10 7 79...

Page 164: ...4 X Y Z Model Terminals For Asia 1 For U S A 2 For Europe and China 3 Screw Size Tightening Torque Nxm lbxin Recommended Gauge mm2 Applicable Gauge mm2 Recommended Gauge AWG kcmil Applicable Gauge AWG...

Page 165: ...ed output current of the converter Use an MCCB or GFCI to keep the converter from faulting out instead of using overheat protection 150 for one minute at the rated output current If several converters...

Page 166: ...ytic capacitors and circuit relays refrain from switching the converter power supply off and on more than once every 30 minutes Frequent use can damage the converter Use the converter to stop and star...

Page 167: ...Regenerative Converter D1000 Instruction Manual 167 Specifications This chapter provides the specifications of the converter and describes the derating methods A 1 POWER RATINGS 168 A 2 CONVERTER SPEC...

Page 168: ...6 8 40 67 87 120 174 Rating Rated Output Current DC A 15 30 61 91 152 197 273 394 Rated Input Current AC A 15 29 57 83 140 200 270 400 Rated Output Voltage V DC330 V Item 1 Rated output capacity is ca...

Page 169: ...nctions Momentary Overcurrent Protection Converter stops when input current exceeds 200 Fuse burnout Operation stops if the fuse burns out Overloads Operation stops after 60 s at 150 of rated output c...

Page 170: ...o 2A0050 4A0005 to 4A0100 10 to 20 Hz at 9 8 m s2 20 to 55 Hz at 2 0 m s2 2A0065 to 2A0130 4A0130 to 4A0370 10 to 20 Hz at 5 9 m s2 20 to 55 Hz at 2 0 m s2 4A0630 Storage Temperature 20 C to 60 C 4 F...

Page 171: ...3 38 131 2A0010 30 167 57 224 2A0020 61 319 101 420 2A0030 91 380 134 514 2A0050 152 666 245 911 2A0065 197 1193 464 1657 2A0090 273 1616 619 2235 2A0130 394 1918 776 2694 400 V Class 4A0005 8 83 37 1...

Page 172: ...1 Side by Side Mounting Converter operation between 10 C and 30 C allows 100 continuous current without derating Operation between 30 C and 50 C requires output current derating Setting 3 External He...

Page 173: ...ower Regenerative Converter D1000 Instruction Manual 173 Parameter List This appendix contains a full listing of all parameters and settings available in the converter B 1 PARAMETER GROUPS 174 B 2 PAR...

Page 174: ...Function 176 L5 Fault Restart 185 C1 Acceleration and Deceleration Times 177 L8 Drive Protection 185 C6 Carrier Frequency 177 o1 Digital Operator Display Selection 187 C7 DC Bus Voltage Control 177 o2...

Page 175: ...PE04 error reset 0 No initialization 1110 User Initialize parameter values must be stored using parameter o2 03 2220 2 Wire initialization 3330 3 Wire initialization 5550 oPE04 error reset Default 0 M...

Page 176: ...not accepted while in Programming Mode 1 Run command is accepted while in Programming Mode 2 Prohibit entering Programming Mode during run Default 0 Range 0 to 2 b1 17 1C6H Run Command at Power Up Run...

Page 177: ...at is specified by the manufacturer If you change this setting carelessly the converter may be damaged C7 DC Bus Voltage Control C7 01 253H DC Bus Voltage Control Avr Proportional Gain AVR P Gain Sets...

Page 178: ...t 2 Min 00 000 Max 65 000 C7 50 113BH Converter Ready ON Delay Time Conv READY delay Sets the delay time to turn on the Converter Ready signal H2 6 Default 0 ms Min 0 Max 500 C7 51 113CH Adjustment Re...

Page 179: ...V1 Signal Level AO Opt Level Ch1 0 0 10 VDC 1 10 10 VDC 0 0 to 10 V 1 10 to 10 V Default 0 Min 0 Max 1 F4 08 398H Terminal V2 Signal Level AO Opt Level Ch2 0 0 10 VDC 1 10 10 VDC 0 0 to 10 V 1 10 to...

Page 180: ...election Term S6 Func Sel Default F Min 0 Max 67 H1 07 404H Multi Function Digital Input Terminal S7 Function Selection Term S7 Func Sel Default F Min 0 Max 67 H1 08 405H Multi Function Digital Input...

Page 181: ...al is opened 4C Stop Command 2 wire Sequence Stop Command3 Open Stop Note To stop operation open the Stop Command signal 67 Communications test mode Comm Test Mode Tests the MEMOBUS Modbus RS 422 RS 4...

Page 182: ...v SrC and PAUv Note This setting is available in converter software versions PRG 902003 or later 3C LOCAL REMOTE status Local Open REMOTE Closed LOCAL 4D oH Pre alarm time limit OH Pre Alarm Closed oH...

Page 183: ...9 H3 13 41BH Analog Input Filter Time Constant A1 A2 Filter T Sets a primary delay filter time constant for terminals A1 A2 and A3 Used for electrical noise filtering Default 0 03 s Min 0 00 s Max 2...

Page 184: ...0 of the selected monitor value Default 0 0 Min 999 9 Max 999 9 H4 07 423H Terminal FM Signal Level Selection Level Select1 0 0 10 VDC 1 10 10 VDC 2 4 20 mA Sets the signal level at terminal FM 0 0 to...

Page 185: ...es the converter may attempt to restart after the following faults occur GF oC oL2 ov Uv1 Default 0 time Min 0 time Max 10 times L5 02 49FH Auto Restart Fault Output Operation Selection Restart Sel 0...

Page 186: ...change this parameter from the default value Monitors the ripple of DC BUS voltage and detects Input Power Supply Fault PF2 when the ripple is too bad 0 No detection 1 Stop operation fault 2 Continue...

Page 187: ...ypad Functions o2 01 505H LO RE Key Function Selection LO RE Key 0 Disabled 1 Enabled LO RE key switches between LOCAL and REMOTE operation Default 1 Min 0 Max 1 o2 02 506H STOP Key Function Selection...

Page 188: ...capacitors See U4 05 to check when the capacitors may need to be replaced Default 0 Min 0 Max 150 o4 07 523H DC Bus Pre Charge Relay Maintenance Setting DC Bus Pre Charge Relay Maintenance Setting Ch...

Page 189: ...A3 Level Displays the signal level to analog input terminal A3 10 V 100 0 1 U1 18 61H oPE Fault Parameter OPE Error Code Displays the parameter number that caused the oPE02 or oPE08 operation error No...

Page 190: ...ss 10 V 400 V 400 V Class 10 V 800 V 1 V U1 53 1082H DC Bus Side Current DC Current Shows an estimated value of the bus current on the DC side 10 V Rated Output Current 1 A U1 54 1083H Power Supply Vo...

Page 191: ...al output available U2 Fault Trace U2 01 80H Current Fault Current Fault Displays the current fault No signal output available U2 02 81H Previous Fault Last Fault Displays the previous fault U2 11 8AH...

Page 192: ...revious Fault AC Frequency Shows the frequency on the power supply side No signal output available 0 1 Hz U2 59 848H Power Supply Side Current Reference at Previous Fault AC Current Ref Shows the curr...

Page 193: ...put available 1 h U4 02 75H Number of Run Commands RUN Cmd Counter Displays the number of times the Run command is entered Reset the number of Run commands using parameter o4 13 This value will reset...

Page 194: ...available U4 37 1044H Heatsink Overheat oH Module OH Alarm Axis Displays the module where Heatsink Overheat oH occurred in binary Note This setting is available only in model 4A0630 No signal output a...

Page 195: ...tive Power Rates 1 to 4 Produced These parameters show the regenerative power rate in Power Unit Price o4 19 that is calculated from the total electrical power consumptions in U9 04 to U9 06 U9 14 Dig...

Page 196: ...3 0 263 0 184 0 136 0 092 C7 51 Adjustment Reactor 2 mH 0 809 0 418 0 213 0 146 0 087 0 061 0 045 0 030 C6 02 Carrier Frequency Selection 3 3 3 3 2 2 2 2 L8 35 Installation Method Selection 0 0 0 0 0...

Page 197: ...NFIGURATION 198 C 2 COMMUNICATION SPECIFICATIONS 199 C 3 CONNECTING TO A NETWORK 200 C 4 MEMOBUS MODBUS SETUP PARAMETERS 204 C 5 CONVERTER OPERATIONS BY MEMOBUS MODBUS 207 C 6 COMMUNICATIONS TIMING 20...

Page 198: ...and up to 255 slaves The converter has slave functionality only and serial communication is normally initiated from the master and responded to by the slaves The master communicates with the specified...

Page 199: ...n Table C 1 Table C 1 MEMOBUS Modbus Communications Specifications Item Specifications Interface RS 422 RS 485 Communications Cycle Asynchronous Start stop synchronization Communication Parameters Com...

Page 200: ...unications cables from the main circuit cables and other wiring and power cables Use shielded cables for the communications cables and properly shielded clamps to prevent problems with electrical nois...

Page 201: ...ng diagrams for multiple connections using MEMOBUS Modbus communication RS 485 Interface Figure C 3 Figure C 3 RS 485 Interface Note 1 Set DIP switch S2 to the ON position on the converter located at...

Page 202: ...switch S2 to the ON position on the converter located at the end of the network Set DIP switch S2 to the OFF positions on all other slave devices 2 Set H5 07 to 1 when using the RS 422 interface in a...

Page 203: ...bled or disabled using DIP switch S2 If a converter is located at the end of a network line enable the termination resistor by setting DIP switch S2 to the ON position Disable the termination resistor...

Page 204: ...ons speed Note Cycle the power after changing this parameter to enable the new setting H5 03 Communication Parity Selection Sets the parity used for communications Note Cycle the power after changing...

Page 205: ...r multi drop RS 422 communications Setting 1 Enabled RTS switches while sending Use this setting when using RS 485 signals for communications or when using the RS 422 signals for point to point commun...

Page 206: ...Manual Setting 0 Enter command necessary Parameter changes become effective after an Enter command An Enter command must only be sent after the last parameter change not for each single parameter Sett...

Page 207: ...parameters observe converter status and converter control terminal status from a PLC read and write parameters set and reset faults set multi function inputs Note Input settings from the input termin...

Page 208: ...ertain amount of time the master should try resending the message Response Messages from Converter to Master If the slave converter receives a command from the master it will process the data received...

Page 209: ...depending on the command details A converter MEMOBUS Modbus register always has a data length of two bytes Data written into converter registers must also always have a length of two bytes Register d...

Page 210: ...ial Value FFFFH 1111 1111 1111 1111 Function Code 03H 0000 0011 Address 02H 0000 0010 XOR w result 1000 0001 0011 1101 XOR w initial value 1111 1111 1111 1101 Shift 1 0100 0000 1001 1110 1 Shift 1 011...

Page 211: ...s between the master and slave User defined test code and data values can also be set The following table shows a message example when performing a loopback test with the slave 1 converter Command Mes...

Page 212: ...with a Multi Function Analog Output 1 and 4000H has been set with a Multi Function Analog Output 2 for the slave 1 converter If parameter values are changed using the Write command an Enter command ma...

Page 213: ...8 Multi Function Input 5 bit 9 Multi Function Input 6 bit A Multi Function Input 7 bit B Multi Function Input 8 bit C bit F Reserved 0002H 0003H Reserved 0004H Active Current Limit Positive 100 0 1000...

Page 214: ...bit 2 Converter Overload oL2 bit 3 Overheat 1 oH1 Drive Overheat Warning oH2 bit 4 bit 6 Reserved bit 7 EF to EF8 External Fault bit 8 CPF Hardware Fault includes oF bit 9 bit A Reserved bit B Main C...

Page 215: ...Closed bit 2 Terminal S3 Closed bit 3 Terminal S4 Closed bit 4 Terminal S5 Closed bit 5 Terminal S6 Closed bit 6 Terminal S7 Closed bit 7 Terminal S8 Closed bit 8 bit F Reserved 002CH Drive Status 2...

Page 216: ...various monitors U1 Refer to U Monitors on page 189 for parameter details 004BH Converter status U1 12 bit 0 During Run bit 1 bit 2 Reserved bit 3 During Fault Reset Signal Input bit 4 Not Used bit 5...

Page 217: ...t Uv3 bit 4 IGBT Short Circuit SC bit 5 Ground Fault GF bit 6 Overcurrent oC bit 7 Overvoltage ov bit 8 Heatsink Overheat oH bit 9 Heatsink Overheat oH1 bit A Reserved bit B Converter Overload oL2 bit...

Page 218: ...00C7H Reserved 00C8H Alarm Contents 2 bit 0 Undervoltage Uv bit 1 Overvoltage ov bit 2 Heatsink Overheat oH bit 3 Drive Overheat oH2 bit 4 bit 6 Reserved bit 7 Drive Baseblock bb bit 8 External Fault...

Page 219: ...1 Reserved bit 2 A D Conversion Error CPF02 bit 3 PWM Data Fault CPF03 bit 4 5 Reserved bit 6 EEPROM Memory Data Error CPF06 bit 7 Terminal Board Connection Error CPF07 bit 8 EEPROM Serial Communicat...

Page 220: ...1 Option Operation Mode Fault SLMOD oFA11 bit 2 Converter Receive CRC Error oFA12 bit 3 Converter Receive Frame Error oFA13 bit 4 Converter Receive Abort Error oFA14 bit 5 Option Receive CRC Error oFA...

Page 221: ...ror CPF44 0021H MEMOBUS Modbus Communication Error CE 00AEH Control Circuit Error CPF45 0022H Option Communication Error bUS 0101H Option Compatibility Error oFA00 0027H Option External Fault EF0 0102...

Page 222: ...r 0008H Converter Baseblock bb 0033H SI T3 Comm Cycle Setting Error CyC 0009H External Fault 3 input terminal S3 EF3 0034H High Current Alarm HCA 000AH External Fault 4 input terminal S4 EF4 0035H Coo...

Page 223: ...s 0900H or 0910H It is only possible to write to these registers attempting to read from these registers will cause an error Table C 7 Enter Command Types Note The EEPROM can only be written to 100 00...

Page 224: ...de Error Attempted to set a function code from a PLC other than 03H 08H and 10H 02H Register Number Error A register number specified in the command message does not exist Attempted to send a broadcas...

Page 225: ...all indicators are OFF and measure the DC bus voltage level to confirm safe level 1 Turn on the power to the converter 2 Note the present terminal S6 function selection setting H1 06 and set it for th...

Page 226: ...C 12 Self Diagnostics 226 YASKAWA ELECTRIC TOEP C710656 07A YASKAWA Power Regenerative Converter D1000 Instruction Manual...

Page 227: ...A Power Regenerative Converter D1000 Instruction Manual 227 D Standards Compliance This appendix explains the guidelines and criteria for maintaining CE and UL standards D 1 SECTION SAFETY 228 D 2 EUR...

Page 228: ...erter before touching any components Do not allow unqualified personnel to perform work on the converter Failure to comply could result in death or serious injury Installation maintenance inspection a...

Page 229: ...omply could result in damage to the converter Do not modify the converter circuitry Failure to comply could result in damage to the converter and will void warranty Yaskawa is not responsible for any...

Page 230: ...y with the Low Voltage Directive be sure to meet the following conditions when combining this converter with other devices Area of Use Do not use converter in areas with pollution higher than severity...

Page 231: ...e that other devices and machinery used in combination with this converter also comply with EMC guidelines 1 Install an EMC noise filter to the input side specified by Yaskawa for compliance with Euro...

Page 232: ...Figure D 6 2A0030 RTEN 2100G6E2 00 TDK Lambda 100 4 2 9 3 267 85 161 10 5 3 3 6 3 135 247 5 3 9 7 Figure D 7 2A0050 RTEN 2150G6E2 00 TDK Lambda 150 6 5 14 3 290 88 190 11 4 3 5 7 5 164 270 6 5 10 6 Fi...

Page 233: ...3 3 65 152 5 2 6 6 Figure D 12 4A0040 B84143A0065R106 EPCOS 65 1 9 4 2 217 80 84 5 8 5 3 1 3 3 65 152 5 2 6 6 Figure D 12 4A0060 B84143B0180S080 EPCOS 180 5 11 0 270 114 170 10 6 4 5 6 7 155 145 6 1...

Page 234: ...IC TOEP C710656 07A YASKAWA Power Regenerative Converter D1000 Instruction Manual Figure D 5 Figure D 5 EMC Filter Dimensions 2A0005 2A0010 Figure D 6 Figure D 6 EMC Filter Dimensions 2A0020 H X D Y W...

Page 235: ...07A YASKAWA Power Regenerative Converter D1000 Instruction Manual 235 Standards Compliance D Figure D 7 Figure D 7 EMC Filter Dimensions 2A0030 Figure D 8 Figure D 8 EMC Filter Dimensions 2A0050 D Y...

Page 236: ...AWA Power Regenerative Converter D1000 Instruction Manual Figure D 9 Figure D 9 EMC Filter Dimensions 2A0065 to 2A0130 Figure D 10 Figure D 10 EMC Filter Dimensions 4A0005 4A0010 H 2 W Y D X U2 V4 W6...

Page 237: ...ive Converter D1000 Instruction Manual 237 Standards Compliance D Figure D 11 Figure D 11 EMC Filter Dimensions 4A0020 Figure D 12 Figure D 12 EMC Filter Dimensions 4A0030 4A0040 W L1 L2 L3 PE LINE L1...

Page 238: ...7A YASKAWA Power Regenerative Converter D1000 Instruction Manual Figure D 13 Figure D 13 EMC Filter Dimensions 4A0060 4A0100 Figure D 14 Figure D 14 EMC Filter Dimensions 4A0130 4A0185 D Y H X W 6 6 3...

Page 239: ...ower Regenerative Converter D1000 Instruction Manual 239 Standards Compliance D Figure D 15 Figure D 15 EMC Filter Dimensions 4A0270 4A0370 Figure D 16 Figure D 16 EMC Filter Dimensions 4A0630 40 D Y...

Page 240: ...ring Yaskawa recommends using closed loop crimp terminals on all converter models To maintain UL cUL approval UL Listed closed loop crimp terminals are specifically required when wiring the converter...

Page 241: ...47 8 to 53 1 r1 11 1 21 t1 31 14 14 to 10 M4 1 1 to 1 2 9 7 to 10 6 4 6 to 4 M8 9 0 to 11 79 7 to 97 4 2A0050 R L1 S L2 T L3 3 2P 3 to 2 0 M8 5 4 to 6 0 47 8 to 53 1 1 0 2P 1 0 to 2 0 M8 5 4 to 6 0 47...

Page 242: ...6 0 47 8 to 53 1 4A0010 R L1 S L2 T L3 12 12 to 6 M4 2 1 to 2 3 18 6 to 20 4 12 12 to 6 M4 2 1 to 2 3 18 6 to 20 4 r1 11 1 21 t1 31 14 14 M3 5 0 8 to 1 0 7 1 to 8 9 10 12 to 10 M6 5 4 to 6 0 47 8 to...

Page 243: ...18 to 23 159 to 204 r1 11 1 21 t1 31 14 14 to 10 M4 1 1 to 1 2 9 7 to 10 6 1 0 1 0 to 2 0 M10 18 to 23 159 to 204 4A0185 R L1 S L2 T L3 3 0 2P 3 0 to 600 M12 32 to 40 283 to 354 3 0 2P 3 0 to 600 M12...

Page 244: ...ool Insulation Cap Model No Code 1 R L1xS L2xT L3 U T1xV T2xW T3 Machine No Die Jaw 200 V Class 2A0005 12 M4 R5 5 4 YA 4 AD 900 TP 005 100 054 029 10 R5 5 4 YA 4 AD 900 TP 005 100 054 029 8 8 4 YA 4 A...

Page 245: ...955 TP 060 100 092 578 4A0030 6 M8 R14 8 YA 4 AD 902 TP 014 100 051 035 4 R22 8 YA 5 AD 953 TP 022 100 051 263 3 R38 8 YA 5 AD 954 TP 038 100 051 264 2 R38 8 YA 5 AD 954 TP 038 100 051 264 1 R60 8 YA...

Page 246: ...P 200 100 051 564 400 2P 200 L12 YF 1 YET 300 1 TD 327 TD 314 TP 200 100 051 564 500 325 12 YF 1 YET 300 1 TD 328 TD 315 TP 325 100 051 277 600 325 12 YF 1 YET 300 1 TD 328 TD 315 TP 325 100 051 277 4...

Page 247: ...ion Cap Model No Code 1 r1 11 1 21 t1 31 Machine No Die Jaw 2A0005 to 2A0020 4A0005 to 4A0020 14 M3 5 R2 3 5 YA 4 AD 900 TP 003 100 106 516 2A0030 to 2A0130 4A0030 to 4A0630 14 M4 R2 4 YA 4 AD 900 TP...

Page 248: ...rotected with the enclosure or with the appropriate capacitor cover after converter installation is complete Use the table below to match converter models and capacitor cover Capacitor covers can be o...

Page 249: ...6 07A YASKAWA Power Regenerative Converter D1000 Instruction Manual 249 Standards Compliance D Figure D 18 Figure D 18 Capacitor Cover 4A0630 Converter outside panel Opening to capacitors Converter in...

Page 250: ...on History The revision dates and the numbers of the revised manuals appear on the bottom of the back cover Date of Publication Revision Number Section Revised Content July 2013 First Edition MANUAL N...

Page 251: ...ww yaskawa com sg YASKAWA ELECTRIC CHINA CO LTD 12F Carlton Bld No 21 HuangHe Road HuangPu District Shanghai 200003 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELEC...

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