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YASKAWA CIMR-VU BA0001, Technical Manual


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YASKAWA AC Drive-V1000

Compact Vector Control Drive

Technical Manual

MANUAL NO.   SIEP C710606 18F

Models: 200 V Class, Three-Phase Input: 0.1 to 18.5 kW

200 V Class, Single-Phase Input: 0.1 to  3.7 kW
400 V Class, Three-Phase Input: 0.2 to 18.5 kW

To properly use the product, read this manual thoroughly and retain 
for easy reference, inspection, and maintenance. Ensure the end user 
receives this manual.

Type: CIMR-VU

E

3

2

1

4

5

6

7

8

A

B

C

D

Receiving

Mechanical Installation

Electrical Installation

Parameter Details

Troubleshooting

Specifications

Parameter List

Standards Compliance

Quick Reference Sheet

Start-Up Programming &

 Operation

Periodic Inspection &

Maintenance

Peripheral Devices &

Options

MEMOBUS/Modbus

Communications

Summary of Contents for CIMR-VU BA0001

Page 1: ...product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Type CIMR VU E 3 2 1 4 5 6 7 8 A B C D Receiving Mechanical Instal...

Page 2: ...r otherwise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving t...

Page 3: ...on Motor Operation 20 1 RECEIVING 23 1 1 Section Safety 24 1 2 Model Number and Nameplate Check 25 Nameplate 25 1 3 Drive Models and Enclosure Types 27 1 4 Component Names 28 IP20 Open Chassis 28 IP0...

Page 4: ...DIP Switch S1 Analog Input Signal Selection 70 3 10 MEMOBUS Modbus Termination 71 3 11 Braking Resistor 72 Installation 72 3 12 Wiring Checklist 74 4 START UP PROGRAMMING OPERATION 77 4 1 Section Safe...

Page 5: ...Test Run with Load Connected 109 Test Run with the Load Connected 109 4 10 Verifying Parameter Settings and Backing Up Changes 110 Backing Up Parameter Values o2 03 110 Parameter Access Level A1 01 11...

Page 6: ...Analog Output Terminals 210 H5 MEMOBUS Modbus Serial Communication 210 H6 Pulse Train Input Output 211 5 8 L Protection Functions 213 L1 Motor Protection Functions 213 L2 Momentary Power Loss Ride Thr...

Page 7: ...7 Auto Tuning Fault Detection 295 Auto Tuning Codes Causes and Possible Solutions 295 6 8 Diagnosing and Resetting Faults 298 Fault Occurs Simultaneously with Power Loss 298 If the Drive Still has Po...

Page 8: ...otor Thermal Overload oL Relay on the Drive Output 335 8 5 Communication Options 337 8 6 Connecting an Option Card 338 Verifying the Option Card and Product Type 338 Connecting the Option Card 338 A S...

Page 9: ...ple Connections 436 Network Termination 438 C 5 MEMOBUS Modbus Setup Parameters 439 MEMOBUS Modbus Serial Communication 439 C 6 Drive Operations by MEMOBUS Modbus 442 Observing the Drive Operation 442...

Page 10: ...put 481 Specifications 481 Precautions 482 Using the Safe Disable Function 483 E QUICK REFERENCE SHEET 485 E 1 Drive and Motor Specifications 486 Drive 486 Motor 486 E 2 Basic Parameter Settings 487 B...

Page 11: ...not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for the consequences of ignoring these instructions i 1 PREFACE 12 i 2 GENERAL SAFETY 13 i 3 APPLICATIO...

Page 12: ...any personal injury property damage losses or claims arising from misapplication of its products u Applicable Documentation The following manuals are available for V1000 series drives V1000 Series AC...

Page 13: ...manual and local codes The following conventions are used to indicate safety messages in this manual Failure to heed these messages could result in serious or possibly even fatal injury or damage to...

Page 14: ...re to comply could result in death or serious injury Yaskawa is not responsible for any modification of the product made by the user This product must not be modified Do not allow unqualified personne...

Page 15: ...age to the drive The drive is suitable for circuits capable of delivering not more than 31 000 RMS symmetrical Amperes 240 Vac maximum 200 V Class and 480 Vac maximum 400 V Class Do not expose the dri...

Page 16: ...w the Details of Safety Measures The functions listed below affect the safe operation of the drive Ensure that the settings fit the application requirements prior to operation Operation of digital out...

Page 17: ...Solutions on page 267 and Refer to Detailed Alarm Codes Causes and Possible Solutions on page 282 Standards Compliance Refer to European Standards on page 466 and Refer to UL and CSA Standards on pag...

Page 18: ...e motor and drive capacity n Emergency Fast Stop During a drive fault condition a protective circuit is activated and drive output is shut off The motor may coast to a stop or attempt to decelerate de...

Page 19: ...re lengthened for as long as the Stall Prevention function is operating For faster acceleration and deceleration install a braking option or increase the capacity of the drive u General Handling NOTIC...

Page 20: ...n death or serious injury NOTICE Do not open and close the motor disconnect switch while the motor is running as this may damage the drive NOTICE If the motor is coasting make sure the power to the dr...

Page 21: ...askawa or your Yaskawa agent if you plan to use a motor that does not fall within these specifications Braking Torque In Open Loop Vector Control for PM motors braking torque is less than 125 when run...

Page 22: ...flow and can damage drive components A split phase start or a repulsion start can end up burning out the starter coils because the internal centrifugal switch is not activated The drive is for use wit...

Page 23: ...ing the drive and illustrates the different enclosure types and components 1 1 SECTION SAFETY 24 1 2 MODEL NUMBER AND NAMEPLATE CHECK 25 1 3 DRIVE MODELS AND ENCLOSURE TYPES 27 1 4 COMPONENT NAMES 28...

Page 24: ...to comply may result in ESD damage to the drive circuitry A motor connected to a PWM drive may operate at a higher temperature than a utility fed motor and the operating speed range may reduce motor c...

Page 25: ...poration responsible for product liability is shown on the nameplate CIMR V U 2 A 0001 F A A Drive V1000 Series No Customized Specifications A Standard model Design Revision Order No Region Code No Vo...

Page 26: ...2A0040 11 40 0 7 5 33 0 2A0056 15 56 0 11 47 0 2A0069 18 5 69 0 15 60 0 n Three Phase 400 V Class Model Normal Duty Heavy Duty Max Motor Capacity kW Rated Output Current A Max Motor Capacity kW Rated...

Page 27: ...2A0030A 2A0030F 2A0040A 2A0040F 2A0056A 2A0056F 2A0069A 2A0069F Three Phase 400 V Class 4A0001B 4A0001F 4A0002B 4A0002F 4A0004B 4A0004F 4A0005B 4A0005F 4A0007B 4A0007F 4A0009B 4A0009F 4A0011B 4A0011F...

Page 28: ...r cover E Terminal board Refer to Control Circuit Terminal Block Functions on page 64 F Terminal cover G Front cover screw H Front cover I Comm port J LED operator Refer to Using the Digital LED Opera...

Page 29: ...inal Block Functions on page 64 G Front cover screw H Front cover I Terminal cover J Bottom cover K LED operator Refer to Using the Digital LED Operator on page 80 L Case M Cooling fan 1 Figure 1 3 Ex...

Page 30: ...nector cover F Terminal board Refer to Control Circuit Terminal Block Functions on page 64 G Bottom cover H Front cover screw I Front cover J Terminal cover K Comm port L LED operator Refer to Using t...

Page 31: ...on page 64 F Bottom cover screws G Rubber bushing H Bottom front cover I Front cover screws J Front cover K Comm port L LED operator Refer to Using the Digital LED Operator on page 80 M Case N Top cov...

Page 32: ...page 64 F Cover screws G Rubber bushing H Bottom cover I Front cover screws J Front cover K Terminal cover L Comm port M LED operator Refer to Using the Digital LED Operator on page 80 N Case O Top c...

Page 33: ...G Rubber bushing H Bottom cover I Front cover screws J Terminal cover K Terminal board Refer to Control Circuit Terminal Block Functions on page 64 L Front cover M Comm port N LED operator Refer to U...

Page 34: ...ntrol circuit terminal Refer to Control Circuit Wiring on page 63 E Main circuit terminal Refer to Wiring the Main Circuit Terminal on page 62 F Ground terminal G Terminal cover H Option card connecto...

Page 35: ...Installation This chapter explains how to properly mount and install the drive 2 1 SECTION SAFETY 36 2 2 MECHANICAL INSTALLATION 38 2 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical...

Page 36: ...drive to perform cooling fan replacement when required Operating the motor in the low speed range diminishes the cooling effects increases motor temperature and may lead to motor damage by overheatin...

Page 37: ...he distance between the motor and drive is long use a cable thick enough to connect the motor to the drive to prevent motor torque reduction When using an explosion proof motor it must be subject to a...

Page 38: ...rials radioactive materials combustible materials e g wood harmful gases and liquids excessive vibration chlorides direct sunlight Altitude Up to 1000 meters without derating up to 3000 meters with ou...

Page 39: ...ance of 2 mm according to Figure 2 3 derating must be considered and parameter L8 35 must be set Refer to Parameter List on page 353 2 mm A B B C D C A Line up the tops of the drives B 30 mm minimum C...

Page 40: ...B 2A0012B 2A0020B 4A0001B 4A0002B 4A0004B 4A0005B 4A0007B 4A0009B 4A0011B 41 IP00 Open Chassis 2A0030A 2A0040A 2A0056A 2A0069A 4A0018A 4A0023A 4A0031A 4A0038A 43 IP20 NEMA Type 1 BA0001F BA0002F BA000...

Page 41: ...3 0 12 0 6 1 3 2A0004B 68 2 68 128 5 04 108 4 25 56 2 20 118 4 65 5 0 20 38 5 1 52 5 0 20 0 9 2 0 2A0006B 68 2 68 128 5 04 128 5 04 56 2 20 118 4 65 5 0 20 58 5 2 30 5 0 20 1 1 2 4 Table 2 4 IP20 Open...

Page 42: ...118 4 65 5 0 20 10 0 39 5 0 20 1 0 2 2 4A0002B 108 4 25 128 5 04 99 3 90 96 3 78 118 4 65 5 0 20 28 1 10 5 0 20 1 2 2 6 4A0004B 108 4 25 128 5 04 137 5 5 41 96 3 78 118 4 65 5 0 20 58 2 28 5 0 20 1 7...

Page 43: ...2 15 0 6 75 3 0 M5 5 0 2 5 5 11 7 2A0069A 220 8 7 350 13 2 187 7 4 192 7 6 320 12 6 336 13 2 15 0 6 78 3 1 M6 5 0 2 9 2 19 2 Three Phase 400 V Class 4A0018A 140 5 5 254 9 7 140 5 5 122 4 8 234 9 2 24...

Page 44: ...12 0 8 1 8 2A0004F 68 2 68 149 5 5 89 108 4 25 56 2 20 128 5 03 118 4 65 4 0 16 20 0 79 5 0 20 1 5 0 06 38 5 1 54 5 0 20 1 1 2 4 2A0006F 68 2 68 149 5 5 89 128 5 04 56 2 20 128 5 03 118 4 65 4 0 16 2...

Page 45: ...6 4A0002F 108 4 25 149 5 5 89 99 3 90 96 3 78 128 5 03 118 4 65 4 0 16 20 0 79 5 0 20 1 5 0 06 28 1 10 5 0 20 1 4 3 1 4A0004F 108 4 25 149 5 5 89 137 5 5 41 96 3 78 128 5 03 118 4 65 4 0 16 20 0 79 5...

Page 46: ...5 5 12 1 2A0069F 220 8 66 350 13 78 187 7 36 192 7 56 320 12 60 336 13 23 7 0 28 15 0 59 22 0 87 1 5 0 06 78 3 07 5 0 20 M6 9 2 20 3 Three Phase 400 V Class 4A0018F 140 5 51 254 10 00 140 5 51 122 4...

Page 47: ...M 50 3 3 MAIN CIRCUIT CONNECTION DIAGRAM 53 3 4 TERMINAL BLOCK CONFIGURATION 54 3 5 PROTECTIVE COVERS 55 3 6 MAIN CIRCUIT WIRING 58 3 7 CONTROL CIRCUIT WIRING 63 3 8 I O CONNECTIONS 68 3 9 MAIN FREQUE...

Page 48: ...uthorized personnel familiar with installation adjustment and maintenance of AC drives Do not touch any terminals before the capacitors have fully discharged Failure to comply could result in death or...

Page 49: ...minal of the drive Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices Failure to comply could result in damage to the drive Do...

Page 50: ...a drive duty motor Failure to comply could lead to motor insulation breakdown NOTICE Correctly set Sink Source jumper S3 for internal power supply Failure to comply may result in damage to the drive...

Page 51: ...ted pair shielded line control terminal Safe Disable Input Safety switch HC H1 Jumper 7 Main speed frequency reference Multi function programmable RP V A1 A2 AC 2 k Pulse train input max 32 kHz 0 to 1...

Page 52: ...ing the drive Failure to comply could result in death or serious injury from moving equipment When programmed for 3 Wire control a momentary closure on terminal S1 may cause the drive to start WARNING...

Page 53: ...DC reactor option Braking Resistor Unit option R L1 S L2 1 2 B1 B2 U T1 V T2 W T3 Figure 3 3 Connecting Single Phase Main Circuit Terminals NOTICE Do not connect T L3 terminal when using single phase...

Page 54: ...1 0002 0004 0006 Models CIMR V BA0006 0010 0012 CIMR V 2A0010 0012 0020 CIMR V 4A0001 0002 0004 0005 0007 0009 0011 Models CIMR V 2A0030 0040 CIMR V 4A0018 0023 Model CIMR V 2A0069 Model CIMR V BA0018...

Page 55: ...of the terminal cover Pull the terminal cover away from the drive while pushing in on the tabs to pull the cover free Figure 3 7 Remove the Terminal Cover on an IP20 Open Chassis Drive n Reattaching...

Page 56: ...e 2 Loosen the screw on the terminal cover to remove the terminal cover and expose the conduit bracket A B A Conduit bracket B Terminal cover Figure 3 10 Remove the Terminal Cover on an IP20 NEMA 1 UL...

Page 57: ...drives side by side the top cover can be removed Remove the top cover and set L8 35 to 2 Refer to Temperature Derating on page 351 for details Note Removing the top cover of a NEMA Type 1 drive conve...

Page 58: ...recommendations based on drive continuous current ratings using 75 C 600 Vac vinyl sheathed wire assuming ambient temperature within 30 C and wiring distance shorter than 100 m 2 Terminals 1 2 B1 and...

Page 59: ...rew Size Tightening Torque N m lb in 2A0001 2A0002 2A0004 2A0006 R L1 S L2 T L3 14 18 to 14 M3 5 0 8 to 1 0 7 1 to 8 9 U T1 V T2 W T3 14 18 to 14 1 2 18 to 14 B1 B2 18 to 14 14 18 to 14 2A0010 R L1 S...

Page 60: ...Table 3 4 Wire Gauge and Torque Specifications Drive Model Terminal Recomm Gauge AWG kcmil Wire Range AWG kcmil Screw Size Tightening Torque N m lb in 4A0001 4A0002 4A0004 R L1 S L2 T L3 14 14 to 10...

Page 61: ...ters to the output circuits Improper application of noise filters could result in damage to the drive NOTICE Do not connect the AC power line to the output motor terminals of the drive Failure to comp...

Page 62: ...ion of drive or equipment Refer to Figure 3 15 when using multiple drives Do not loop the ground wire A B A A Correct B Incorrect Figure 3 15 Multiple Drive Wiring n Wiring the Main Circuit Terminal W...

Page 63: ...0 4 to 20 mA 250 During Run photocoupler 1 Frequency agree photocoupler 2 Photocoupler output common Sink Source 2 0 to 10 Vdc 2 mA MP AM AC 2 k Pulse train output 0 to 32 kHz Analog monitor output Ma...

Page 64: ...ot use external power supply H1 Safe disable input Open Output disabled Closed Normal operation Note Disconnect wire jumper between HC and H1 when using the safe disable input The wire length should n...

Page 65: ...Serial Communications Type No Signal Name Function Signal Level MEMOBUS Modbus Communication R Communications input MEMOBUS Modbus communication Use a RS 485 or RS 422 cable to connect the drive RS 4...

Page 66: ...rocedures and preparations for wiring the control terminals WARNING Electrical Shock Hazard Do not remove covers or touch the circuit boards while the power is on Failure to comply could result in dea...

Page 67: ...Ends of Shielded Cables When setting the frequency by analog reference from an external potentiometer use shielded twisted pair wires and ground the shield of twisted pair wires to the ground termina...

Page 68: ...DIP Switch S3 n Transistor Input Signal Using 0 V Common Sink Mode When controlling the digital inputs by NPN transistors 0 V common sinking mode set the DIP switch S3 to SINK and use the internal 24...

Page 69: ...stop Reverse run stop External fault N O Fault rest Multi step speed 1 Multi step speed 2 Jog frequency External power supply Shielded cable Drive Multi function input S1 S2 S3 24V S4 S5 S6 S7 SC S3 S...

Page 70: ...put Current Input Drive Main speed frequency reference voltage input Main speed frequency reference current input Frequency reference common 10 5 V 20 mA current 0 to 10 V V A1 A2 AC Drive Main speed...

Page 71: ...istor Disable the termination resistor on all slave drives that are not located at the network line end Table 3 15 MEMOBUS Modbus Switch Settings S2 Position Description ON Internal termination resist...

Page 72: ...raking circuits could result in damage to the drive or equipment n Installation Procedure 1 Disconnect all electrical power to the drive and wait at least five minutes before servicing the drive and a...

Page 73: ...from overheat L3 04 Stall Prevention During Deceleration Note Select either 0 or 3 0 Stall prevention disabled 3 Stall prevention enabled with a braking resistor Note This setting cannot be used in O...

Page 74: ...ength m x motor rated current A x 10 3 Motor rated voltage V x 0 02 58 If the cable between the drive and motor exceeds 50 m adjust the carrier frequency C6 02 accordingly 61 12 Properly ground the dr...

Page 75: ...ctions 25 Properly separate control circuit wiring and main circuit wiring 26 Analog signal line wiring should not exceed 50 m 27 Safe Disable Input wiring should not exceed 30 m 3 12 Wiring Checklist...

Page 76: ...3 12 Wiring Checklist This Page Intentionally Blank 76 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual...

Page 77: ...TOR 80 4 3 THE DRIVE AND PROGRAMMING MODES 84 4 4 START UP FLOWCHARTS 90 4 5 POWERING UP THE DRIVE 95 4 6 APPLICATION SELECTION 96 4 7 AUTO TUNING 102 4 8 NO LOAD OPERATION TEST RUN 108 4 9 TEST RUN W...

Page 78: ...evel Do not allow unqualified personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and servicing must be performed only...

Page 79: ...not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBP C720600 00 when connecting a braki...

Page 80: ...a Displays the frequency reference parameter number etc 2 ESC Key Returns to the previous menu 3 RESET Key Moves the cursor to the right Resets the drive to clear a fault situation 4 RUN Key Starts th...

Page 81: ...t Port used for USB Copy Unit LCD Operator Keypad and for connecting to a PC NOTICE Use only specified cable when making connections to the drive Failure to comply may damage the drive NOTICE Do not o...

Page 82: ...Run command is selected from device other than LED operator REMOTE During Run During deceleration to stop When a Run command is input and frequency reference is 0 During deceleration at a fast stop D...

Page 83: ...Setting Mode Auto Tuning Description of Key Operations Note XX characters are shown in this manual The drive will display the actual setting values PROGRAMMING MODE DRIVE MODE 1 Application Preset Fig...

Page 84: ...and Selection while in Programming Mode is set to 1 enabled the drive can run even if the mode is switched to the programming mode When setting b1 08 to 0 disabled the mode cannot be switched to the p...

Page 85: ...For applications that should not run in reverse fans pumps etc set parameter b1 04 1 to prohibit the motor from rotating in reverse This sequence also puts the drive in LOCAL mode The LED is lit when...

Page 86: ...tion on an alarm View a history of alarms that have occurred Note Select Drive Mode when running The mode can be switched to any mode program mode etc other than drive mode while the drive is stopped...

Page 87: ...hipment Refer to Application Selection on page 96 Figure 4 5 illustrates the keys to press to enter the Setup Group In this example the source of the frequency reference is changed from the control ci...

Page 88: ...f those parameters have been changed from default settings The following example is a continuation of the steps beginning on page 88 Here parameter C1 01 is accessed using the Verify Menu and is chang...

Page 89: ...e in the Setup group If the desired parameter cannot be set in the Setup mode use the Parameter Setting mode Note 1 When parameter A1 02 Control Method Selection is changed some parameter set values a...

Page 90: ...rocedures Flowchart Subchart Objective Page A Basic startup procedure and motor tuning 91 A 1 Simple motor setup with Energy Savings or Speed Search using V f mode 92 A 2 High performance operation us...

Page 91: ...Flowchart A 3 b1 01 02 for frequency reference and run command source selection H1 oo H2 oo H3 oo H4 oo H6 oo for I O terminal setting d1 oo for multi speed references if used C1 oo and C2 oo C6 01 fo...

Page 92: ...otational auto tuning cannot be performed From Flowchart A Set or verify the V f pattern settings E1 oo Energy Savings b8 01 1 or Speed Estimation Speed Search b3 24 1 enabled Is the motor cable longe...

Page 93: ...he load disconnected NO YES NO Motor test report data sheet available NO YES YES Perform Rotating Auto Tuning T1 01 0 Is the motor cable longer than 50 m Perform Stationary Auto Tuning for terminal re...

Page 94: ...torque applications YES NO From Flowchart A Set the motor code to parameter E5 01 Return to Flowchart A Motorcode is known For parameter E5 01 for Yaskawa PM Motors Enter FFFF to parameter E5 01 Ente...

Page 95: ...T3 with motor terminals U V and W Control circuit terminals Check control circuit terminal connections Drive control terminal status Open all control circuit terminals off Status of the load and conne...

Page 96: ...s injury No Parameter Name Setting Range Default A1 06 Application Preset 0 Disabled 1 Water supply pump 2 Conveyor 3 Exhaust fan 4 HVAC 5 Compressor 1 8 Conveyor 2 2 0 1 Application Preset settings 6...

Page 97: ...1 07 Middle Output Frequency 30 0 Hz E1 08 Middle Output Frequency Voltage 50 0 V L2 01 Momentary Power Loss Operation Selection 1 Enabled L3 04 Stall Prevention Selection during Deceleration 1 Enable...

Page 98: ...ter Name Default Setting A1 02 Control Method Selection 0 V f Control b1 04 Reverse Operation Selection 1 Reverse Prohibited C1 01 Acceleration Time 1 5 0 s C1 02 Deceleration Time 1 5 0 s C6 01 Drive...

Page 99: ...Method Selection d1 02 Frequency Reference 2 b1 01 Frequency Reference Selection 1 d1 03 Frequency Reference 3 b6 01 Dwell Reference at Start E1 08 Middle Output Frequency Voltage b6 02 Dwell Time at...

Page 100: ...frequency reference is assigned to the control circuit terminals b1 01 1 A sequence to open and close the holding brake appears in the diagram below Time UP S1 SC S6 SC OFF OFF d1 03 d1 01 Enabled whe...

Page 101: ...veyor Application 2 This setting is available in drive software versions PRG 1020 and later Table 4 19 Conveyor 2 Parameters and Settings No Parameter Name Default Setting A1 02 Control Method Selecti...

Page 102: ...V class models lower than the input supply voltage This may be of special importance when operating the motor above 90 of base speed where high torque precision is required Auto Tuning is not possibl...

Page 103: ...e to comply may result in injury from electrical shock u Auto Tuning Interruption and Fault Codes If tuning results are abnormal or the STOP key is pressed before completion Auto Tuning will be interr...

Page 104: ...he application allow motor rotation for Auto Tuning NO PM Open LoopVector Control A1 02 5 Is the total connected load expected to be less than 30 of the motor rating V f Control A1 02 0 Use V f contro...

Page 105: ...urns to the display in Step 1 7 Repeat Steps 1 through 5 to set the following parameters T1 03 Motor Rated Voltage T1 04 Motor Rated Current T1 05 Motor Base Frequency T1 06 Number of Motor Poles T1 0...

Page 106: ...e frequency After Auto Tuning is complete change the maximum frequency E1 04 to the desired value n T1 00 Motor 1 Motor 2 Selection Selects the motor to be tuned when motor 1 2 switching is enabled i...

Page 107: ...base frequency here For higher tuning precision and better control performance enter the motor no load frequency here if known The no load frequency refers to the frequency needed to operate the motor...

Page 108: ...ce d1 01 to 6 Hz Step Display Result 1 Turn on the power to the drive The initial display appears 2 Press the key to select LOCAL The LO RE LED will turn on STOP 3 Press to give the drive a Run comman...

Page 109: ...list Before Operation The motor should rotate in the proper direction The motor should accelerate and decelerate smoothly n Operating the Motor under Loaded Conditions Test run the application similar...

Page 110: ...cription Setting Range Default A1 01 Access Level Selection Selects which parameters are accessible via the digital operator 0 Operation only A1 01 04 and 06 can be set and monitored U parameters can...

Page 111: ...rator is not compatible with drive software version PRG 5010 n LED Operator JVOP 182 The LED operator operates the drive and supports copying importing and verifying parameter settings Note Use of the...

Page 112: ...es r min T1 07 106 PM Open Loop Vector Control A1 02 5 9 Set permanent motor parameters E5 01 through E5 24 94 Proceed to the following checklist after checking items 4 through 9 No Checklist Page 10...

Page 113: ...input gain H3 03 for input A1 H3 11 for input A2 until the frequency reference value reaches the desired value Bias adjustment Set the minimum voltage current signal and adjust the analog input bias H...

Page 114: ...4 11 Test Run Checklist This Page Intentionally Blank 114 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual...

Page 115: ...TTINGS 159 5 5 E MOTOR PARAMETERS 169 5 6 F OPTION SETTINGS 181 5 7 H TERMINAL FUNCTIONS 184 5 8 L PROTECTION FUNCTIONS 213 5 9 N SPECIAL ADJUSTMENTS 240 5 10 O OPERATOR RELATED SETTINGS 247 5 11 U MO...

Page 116: ...1 through A2 32 These User Parameters can be accessed using the Setup mode of the digital operator Setting 2 Advanced Access Level A and Setup Access Level S All parameters can be viewed and edited No...

Page 117: ...on page 191 for more information Setting 3330 3 Wire Initialization The drive parameters are returned to factory default values with digital inputs S1 S2 and S5 configured as run stop and forward reve...

Page 118: ...is 1234 An explanation follows on how to enter the password to unlock the parameters Table 5 2 Setting the Password for Parameter Lock Step Display Result 1 Turn on the power to the drive The initial...

Page 119: ...ects I Os In addition Application Preset parameters are assigned to the list of User Parameters A2 01 through A2 16 These can be accessed in the Setup Mode and provide quicker application adjustment b...

Page 120: ...can only set and reference the specific parameters saved as User Parameters n A2 33 User Parameter Automatic Selection A2 33 determines whether or not parameters that have been edited are saved to th...

Page 121: ...be entered from Terminal A1 using a 0 to 10 Vdc signal Terminal A2 using either a 0 to 10 Vdc or a 0 4 to 20 mA signal Note Terminal A2 supports voltage and current input The input signal type must be...

Page 122: ...itching between Main Auxiliary Frequency References The frequency reference input can be switched between terminal A1 main and terminal A2 auxiliary When using this function Make sure that b1 01 is se...

Page 123: ...ncy reference Enter a pulse train signal to terminal RP and check if the correct frequency reference is displayed Try also with different pulse train input frequencies n b1 02 Run Command Selection 1...

Page 124: ...2CN an oPE05 operator programming error will be displayed on the digital operator and the drive will not run n b1 03 Stopping Method Selection Select how the drive stops the motor when a Stop command...

Page 125: ...e minimum baseblock time has expired the drive will brake the motor by injecting DC current into the motor windings The stopping time will be reduced as compared to coast to stop The level of DC Injec...

Page 126: ...interrupted Figure 5 8 Coast to Stop with Timer The operation wait time t is determined by the output frequency when the Run command is removed and by the active deceleration time Min output frequenc...

Page 127: ...s running before The Run command has to be cycled to start from the new control source Setting 1 Continue Running If the Run command is active at the new control source the drive starts or continues r...

Page 128: ...ed by the drive Setting 1 Run Command and Power Up is Issued An external Run command active during power up is issued and the drive starts to operate the motor as soon as it gets ready for operation i...

Page 129: ...to coast by inertia after a stop No Name Setting Range Default b2 04 DC Injection Braking Time at Stop 0 00 to 10 00 s 0 50 s n b2 08 Magnetic Flux Compensation Value Sets the magnetic flux compensati...

Page 130: ...where the drives CPU kept running and the Run command was kept active Here the drive estimates the motor speed by analyzing the back EMF voltage It outputs the estimated frequency and increases the vo...

Page 131: ...mation can end up stopping smaller motors as it might not be able to detect the speed or rotation direction of such small motors Use Short circuit Braking instead of Speed Estimation when using Open L...

Page 132: ...Search Note When the Run command is set the drive waits until the Speed Search Wait Time b3 05 before Speed Search is performed even if the Minimum Baseblock Time is set to smaller values than b3 05...

Page 133: ...input Setting 1 Enabled Speed Search is performed with every Run command n b3 02 Speed Search Deactivation Current Sets Speed Search operating current as a percentage of the drive rated current If the...

Page 134: ...s when the drive restarts the motor This function has no influence when Current Detection Speed Search is used b3 24 0 No Name Setting Range Default b3 10 Speed Search Detection Compensation Gain 1 00...

Page 135: ...increments if changes are necessary However setting this value too low will prevent the drive from performing Speed Search No Name Setting Range Default b3 29 Speed Search Induced Voltage Level 0 to...

Page 136: ...ts derivative slope of the deviation with a time constant and adding this to the PID input This way the D portion of a PID controller provides a braking action to the controller response and can reduc...

Page 137: ...dback signals can be input for controlling a differential process value Normal PID Feedback The PID feedback can be input from one of the sources listed below Table 5 7 PID Feedback Sources PID Feedba...

Page 138: ...02 10 16 PID Differential Feedback U5 05 Adjusted PID Feedback U5 06 Derivative Time Proportional Gain b5 02 I time b5 03 Integral Hold H1 oo 31 1 0 PID Input Characteristic H1 oo 35 1 0 Derivative T...

Page 139: ...too high A small value may allow too much offset between the setpoint and feedback No Name Setting Range Default b5 02 Proportional Gain Setting P 0 00 to 25 00 1 00 n b5 03 Integral Time Setting I S...

Page 140: ...this time constant reduces the responsiveness of the drive n b5 09 PID Output Level Selection Normally the output of the PID function increase whenever the PID input is negative feedback below setpoin...

Page 141: ...t to b5 13 for the time set to b5 14 or longer A digital output set for PID feedback high H2 oo 3F will be triggered if the PID feedback value is beyond the detection level set to b5 36 for the time s...

Page 142: ...has to exceed b5 36 before feedback loss is detected No Name Setting Range Default b5 37 PID Feedback High Detection Time 0 0 to 25 5 s 1 0 s n PID Sleep The PID Sleep function stops the drive when th...

Page 143: ...int Selection 0 or 1 0 Setting 0 Disabled Parameter b5 19 is not used as the PID setpoint The setpoint must be entered via an analog input pulse input or MEMOBUS Modbus register 06H Setting 1 Enabled...

Page 144: ...hen PID control is active No Name Setting Range Default b5 40 Frequency Reference Monitor Content During PID 0 or 1 0 Setting 0 Frequency Reference after PID Monitor U1 01 displays the frequency refer...

Page 145: ...s mainly designed for applications with variable torque Normal Duty but is not appropriate for applications where the load may suddenly increase n b8 01 Energy Saving Control Selection Enables or disa...

Page 146: ...power is measured and the output voltage is adjusted No Name Setting Range Default b8 05 Power Detection Filter Time 0 to 2000 ms 20 ms n b8 06 Search Operation Voltage Limit V f Control only Sets th...

Page 147: ...r the acceleration and deceleration times is determined by C1 10 Accel Decel Time Setting Units For example if the time is set in units of 0 01 s C1 10 0 the setting range becomes 0 00 to 600 00 s Swi...

Page 148: ...Decel Time 1 H1 oo 7 Motor 1 Selected Motor 2 Selected Accel Decel Accel Decel Open C1 01 C1 02 C1 05 C1 06 Closed C1 03 C1 04 C1 07 C1 08 n C1 09 Fast stop Time Parameter C1 09 will set a special dec...

Page 149: ...e 5 24 Accel Times 1 through 4 determine the time required to accelerate from 0 to the maximum output frequency E1 04 Decel Times 1 through 4 and the Fast stop Time determine the time required to dece...

Page 150: ...ontrol T1 01 0 and Rotational Auto Tuning for V f Control T1 04 3 the drive uses the maximum output frequency set in E1 04 to determine the base accel decel rate regardless of the C1 14 value u C2 S C...

Page 151: ...01 Slip Compensation Gain 0 0 to 2 5 Determined by A1 02 Note Default setting is 0 0 in V f Control A1 02 0 Default setting is 1 0 in Open Loop Vector Control A1 02 2 This parameter is disabled when u...

Page 152: ...e frequency reference Setting 1 Enabled Slip compensation is enabled during regenerative operation It will not be active at output frequencies below 6 Hz n C3 05 Output Voltage Limit Operation Selecti...

Page 153: ...performance during start with heavy load Compensation is applied using the time constant set in parameter C4 05 A setting of 0 0 disables this feature No Parameter Name Setting Range Default C4 03 To...

Page 154: ...trates the ASR function when using V f with Simple Speed Feedback Motor speed Commercially available converter Figure 5 29 Speed Control with ASR in V f with Simple Speed Feedback To activate V f Cont...

Page 155: ...2 0 000 to 10 000 s 0 050 s n C5 05 ASR Limit Sets the ASR output limit as a percentage of the maximum output frequency E1 04 If the motor slip is high the setting might need to be increased to provi...

Page 156: ...the carrier frequency is set higher than the default value Refer to Rated Current Depending on Carrier Frequency on page 158 No Parameter Name Setting Range Default C6 02 Carrier Frequency Selection...

Page 157: ...Limit V f only 1 0 to 15 0 kHz C6 05 Carrier Frequency Proportional Gain V f only 0 to 99 1 The default value is determined by the control method A1 02 as well as the drive capacity o2 04 and is rein...

Page 158: ...10 kHz 15 kHz BA0001 2A0001 1 2 0 8 0 6 BA0002 2A0002 1 9 1 6 1 3 BA0003 2A0004 3 5 3 0 2 4 BA0006 2A0006 6 0 5 0 4 0 Table 5 13 200 V Class Drives with 8 kHz Heavy Duty Default Carrier Frequency Mod...

Page 159: ...an overview of the reference input selections and priorities NetRef 4 Determined by the NetRef function selection of each comm option card Figure 5 32 Frequency Reference Setting Hierarchy 5 4 d Refe...

Page 160: ...nalog input A2 function is set to Auxiliary Frequency H3 10 2 then the value input to terminal A2 will be used as the Frequency Reference 2 instead of the value set to parameter d1 02 When H3 10 does...

Page 161: ...a higher value the drive internal frequency reference will not exceed this value No Parameter Name Setting Range Default d2 01 Frequency Reference Upper Limit 0 0 to 110 0 100 0 n d2 02 Frequency Refe...

Page 162: ...the frequency reference just below the dead band and only accelerate past it when the frequency reference rises above the upper end of the dead band Setting parameters d3 01 through d3 03 to 0 0 Hz d...

Page 163: ...the drive is restarted Setting 1 Enabled Acceleration Hold The last hold value will be saved when the Run command or the drive power is switched off The drive will use the value that was saved as the...

Page 164: ...ved in d4 06 when it restarts Bias Output frequency Up 2 command d4 06 value 5 s Bias is saved in parameter d4 06 5 s Figure 5 38 Up Down 2 Example with Other Reference than Digital Operator and d4 01...

Page 165: ...39 Up Down 2 Bias when d4 03 0 0 Hz Setting d4 03 0 0 Hz When an Up 2 or Down 2 command is enabled the bias is increased or decreased in steps for the value set in d4 03 The frequency reference change...

Page 166: ...e Up Down 2 inputs is stored in d4 06 when 5 s have passed after the Up 2 or Down 2 command release No Parameter Name Setting Range Default d4 06 Frequency Reference Bias 99 9 to 100 0 0 0 Conditions...

Page 167: ...nation with frequency reference limits Setting 0 Lower Limit is Determined by d2 02 or Analog Input The lower frequency reference limit is determined by the higher value of both parameter d2 02 or an...

Page 168: ...Frequency 3 d7 03 Signed Multi function input 44 on Multi function input 45 on Multi function input 46 on SFS Frequency reference after soft starter Figure 5 41 Offset Frequency Operation 5 4 d Refere...

Page 169: ...ive internal braking transistor If an external CDBR braking chopper is used refer to the instruction manual of that unit n V f Pattern Settings The drive utilizes a set V f pattern to determine the ap...

Page 170: ...required An AC reactor is installed 9 50 Hz high starting torque A 60 Hz mid starting torque B 60 Hz high starting torque C 90 Hz with 60 Hz base Constant output When operating at greater than 60 Hz...

Page 171: ...tics Settings 0 to 3 Setting 0 50 Hz Setting 1 60 Hz Setting 2 60 Hz Setting 3 72 Hz 0 7 200 1 3 2 5 50 14 Voltage V Frequency Hz 0 7 14 200 1 5 3 60 Voltage V Frequency Hz Voltage V Frequency Hz 0 7...

Page 172: ...400 0 Hz 1 E1 08 Middle Output Frequency Voltage 0 0 to 255 0 V 2 1 E1 09 3 Minimum Output Frequency 0 0 to 400 0 Hz 5 1 E1 10 Minimum Output Frequency Voltage 0 0 to 255 0 V 2 1 E1 11 Middle Output...

Page 173: ...uto Tuning cannot be performed calculate the motor rated slip using the information written on the motor nameplate and the formula below E2 02 f n x p 120 f rated frequency Hz n rated motor speed r mi...

Page 174: ...calculated No Parameter Name Setting Range Default E2 08 Motor Iron Core Saturation Coefficient 2 E2 07 to 0 75 0 75 n E2 09 Motor Mechanical Loss This parameter sets to the motor mechanical loss as a...

Page 175: ...Motor 2 Mid Output Frequency Voltage 0 0 to 255 0 V 1 2 E3 09 Motor 2 Minimum Output Frequency 0 0 to 400 0 Hz 2 E3 10 Motor 2 Minimum Output Frequency Voltage 0 0 to 255 0 V 1 2 E3 11 Motor 2 Mid Out...

Page 176: ...d contact the motor manufacturer for information about the no load current No Parameter Name Setting Range Default E4 03 Motor 2 Rated No Load Current 0 to E4 01 Depending on o2 04 Note Display is in...

Page 177: ...r Name Setting Range Default E4 10 Motor 2 Iron Loss 0 to 65535 W Depending on o2 04 n E4 11 Motor 2 Rated Power Sets the motor 2 rated power During Auto Tuning the value must entered to parameter T1...

Page 178: ...t supported by the motor code settings Figure 5 44 explains the motor code setting 0 0 0 0 0 1800 r min Series 1 3600 r min Series 2 1750 r min Series 3 1450 r min Series 4 1150 r min Series F Special...

Page 179: ...01 is set to FFFF use either E5 09 or E5 24 for setting the voltage constant No Parameter Name Setting Range Default E5 09 Motor Induction Voltage Constant 1 0 0 to 2000 0 mV rad s Depending on E5 01...

Page 180: ...red Note Parameter available in drive software versions PRG 1022 and later No Parameter Name Setting Range Default E5 39 Current Detection Delay Time 1000 to 1000 s 0 s 5 5 E Motor Parameters 180 YASK...

Page 181: ...25 for setting explanations No Parameter Name Setting Range Default F1 02 Operation Selection at PG Open Circuit PGo 0 to 3 1 n F1 03 Operation Selection at Overspeed Sets the stopping method when an...

Page 182: ...04 Note Take proper safety measures such as installing an emergency stop switch as the drive will continue operation when detecting an bUS error Setting 5 Alarm and Ramp to stop n F6 02 External Fault...

Page 183: ...s initialized but does determine whether initializing the drive with A1 03 resets communication parameters F6 oo and F7 oo u MECHATROLINK II Parameters Parameters F6 20 through F6 26 set up the drive...

Page 184: ...2 External Reference 1 2 186 3 Multi Step Speed Reference 1 186 4 Multi Step Speed Reference 2 5 Multi Step Speed Reference 3 6 Jog Reference Selection 186 7 Accel Decel Time 1 186 8 Baseblock Command...

Page 185: ...p and b1 17 0 Run command at power up not accepted the Run LED will flash to indicate that protective functions are operating If required by the application set b1 17 to 1 to have the Run command issu...

Page 186: ...or 9 assign the Baseblock command to digital input terminals When the drive receives a Baseblock command the output transistor stop switching and the motor coasts to stop During this time the alarm bb...

Page 187: ...uency reference Note 1 An oPE03 alarm will occur when only one of the functions Up Down is programmed for a digital input 2 An oPE03 alarm will occur if the Up Down function is assigned to the termina...

Page 188: ...using the method set by b1 03 d1 17 ON Output Frequency FJOG d1 17 ON RJOG Figure 5 49 FJOG RJOG Operation Setting 14 Fault Reset Whenever the drive detects a fault condition the fault output contact...

Page 189: ...ensation instead of C4 01 A digital output programmed for Motor 2 Selection H2 01 02 03 1C will be switched on Note 1 When using 2 motors the motor overload protection selection oL1 set to L1 01 appli...

Page 190: ...Setting 20 to 2F External Fault By using the External Fault function the drive can be stopped when problems occur with external devices To use the external fault function set one of the multi function...

Page 191: ...ut H1 0o 34 can be used to enable or disable the PID soft starter and thereby canceling the Accel Decel time b5 17 Refer to PID Block Diagram on page 138 for details Function 35 PID Input Level Select...

Page 192: ...at the frequency reference Refer to b3 Speed Search on page 130 for more information about Speed Search Note Operator error oPE03 will result if both Speed Search 1 and Speed Search 2 are set to the...

Page 193: ...t saved 2 1 If the bias and frequency reference are constant for 5 s the bias is added to the active frequency reference and reset afterwards 3 1 Accelerates increases the bias while the Up 2 function...

Page 194: ...LV PM only An input programmed for this function can be used to activate Short Circuit Braking in Open Loop Vector Control for PM motors By linking all three phases of a PM motor it creates a braking...

Page 195: ...14 User Set Speed Agree 2 200 15 Frequency Detection 3 200 16 Frequency Detection 4 201 17 Torque Detection 1 N C 198 18 Torque Detection 2 N O 19 Torque Detection 2 N C 198 1A During Reverse Operati...

Page 196: ...4 02 of the current frequency reference regardless of the direction Status Description Open Output frequency does not match the frequency reference while the drive is running Closed Output frequency i...

Page 197: ...works in both forward and reverse The value of L4 01 will be used as the detection level for both directions Output frequency L4 02 Frequency Detection 1 1 ON OFF L4 02 L4 01 L4 01 Figure 5 59 Freque...

Page 198: ...the drive is in a baseblock state While Baseblock is executed output transistors are not switched and no voltage will be output Status Description Open Drive is not in a baseblock state Closed Basebl...

Page 199: ...ing transistor is in a fault condition Setting E Fault The Fault configured digital output will close whenever the drive experiences a fault this excludes faults CPF00 and CPF01 Setting F Not Used Use...

Page 200: ...in the range of L4 03 L4 04 L4 04 L4 03 Output frequency User Set Speed Agree 2 OFF ON Frequency reference Frequency reference Output frequency Figure 5 62 User Set Speed Agree 2 Example with Positive...

Page 201: ...e hysteresis set in L4 04 As the detection level L4 03 is a signed value the detection works in the specified direction only Status Description Open Output frequency is below L4 03 minus L4 04 or has...

Page 202: ...Refer to L1 01 Motor Overload Protection Selection on page 213 for details Setting 20 Drive Overheat Pre alarm oH Output closes whenever the drive heatsink temperature reaches the level specified by p...

Page 203: ...red to be lost if it falls below the level set to b5 13 for longer than the time set to b5 14 Refer to PID Feedback Loss Detection on page 141 for details Setting 3F PID Feedback High Output terminal...

Page 204: ...drive a watt hour meter or a PLC input by a 200 ms pulse signal A pulse is output according to the kWh unit selected in H2 06 No Parameter Name Setting Range Default H2 06 Watt Hour Output Unit Select...

Page 205: ...es the function assigned to analog input terminal A1 Refer to Multi Function Analog Input Terminal Settings on page 208 for a list of functions and descriptions No Name Setting Range Default H3 02 Ter...

Page 206: ...Input with Increased Gain Bias H3 04 25 A1 as frequency reference input An input of 0 Vdc will be equivalent to a 25 frequency reference When parameter H3 01 0 the minimum frequency reference is 0 bet...

Page 207: ...nes the function assigned to analog input terminal A2 Refer to Multi Function Analog Input Terminal Settings on page 208 for a list of functions and descriptions No Name Setting Range Default H3 10 Te...

Page 208: ...the analog frequency reference from analog input A1 is 80 and a gain of 50 is applied from analog input A2 the resulting frequency reference will be 40 of the maximum output frequency Setting 2 Auxili...

Page 209: ...this function the PID controller is set for differential feedback The subtraction of the PID feedback input value and the differential feedback input value builds the feedback value that is used to ca...

Page 210: ...ut voltage that is equal to 100 of the monitor value Parameter H4 03 sets the output voltage equal to 0 of the monitor value Both values are set as a percentage of 10 V The minimum output voltage for...

Page 211: ...ck for V f Control A pulse signal can be used to input the motor speed to the drive and thereby improve the speed control accuracy Note that this speed feedback can only be a one track signal that can...

Page 212: ...r a complete list of monitors Selectable monitor items are listed below No Name Setting Range Default H6 06 Pulse Train Output Terminal MP Monitor Selection 000 031 101 102 105 116 501 502 801 to 809...

Page 213: ...ive Power supply M1 MC1 MC1 MC2 Magnetic contactors L10 L20 Thermal relays L10 MC2 L20 M2 Figure 5 75 Example of Protection Circuit Design for Multiple Motors NOTICE Protect each motor with individual...

Page 214: ...orque have a self cooling design so the overload tolerance drops as the motor slows Electronic thermal overload is triggered in accordance with the motor overload characteristics providing overheat pr...

Page 215: ...tes in the area between a cold start and a hot start Cold start Characteristics of motor protection operation time in response to an overload situation that was suddenly reached when starting a statio...

Page 216: ...larm oH3 Operation Selection Sets the drive operation when the PTC input signal reaches the motor overheat alarm level PTC input level Tr 5 C No Name Setting Range Default L1 03 Motor Overheat Alarm O...

Page 217: ...ameter first set C6 02 to B Sets the time constant for the filter applied to motor overload detection current or monitor current for constant speed operation Leakage current can incorrectly trigger mo...

Page 218: ...the operator while the drive is attempting to recover from a momentary power loss A fault signal is not output at this time n L2 02 Momentary Power Loss Ride Thru Time Set the time in which the power...

Page 219: ...ge trips KEB 2 In this mode the drive decelerates the motor by calculating the energy of the rotating system The deceleration rate is continuously adjusted so that the DC bus voltage meets the level s...

Page 220: ...Acceleration Time This value is used to estimate the regenerative power fed back from the mechanics to the drive DC bus during KEB 2 L3 25 Load Inertia Ratio This value is used to estimate the regener...

Page 221: ...me settings The Stall Prevention function can be set separately for acceleration operating at constant speeds and deceleration n L3 01 Stall Prevention Selection during Acceleration Stall Prevention d...

Page 222: ...eleration for Permanent Magnet Motors Setting 2 Intelligent Stall Prevention When L3 01 2 the drive will disregard the selected acceleration time and try to accelerate in the minimum time The accelera...

Page 223: ...4 Stall Prevention Selection During Deceleration Selection 0 to 4 7 1 2 1 1 Settings 3 and 4 are not available in OLV PM control mode 2 Setting 7 is available in drive software versions PRG 1020 and l...

Page 224: ...eration time Setting 4 Overexcitation Deceleration Enables overexcitation deceleration Overexcitation Deceleration increasing the motor flux shortens the deceleration time compared to deceleration wit...

Page 225: ...creasing the output frequency when the DC bus voltage rises It can be used to drive loads with cyclic regenerative operation such as punch presses or other applications that involve repetitive crank m...

Page 226: ...lt n L3 21 Accel Decel Rate Calculation Gain Determines the proportional gain used by overvoltage suppression L3 11 1 Kinetic Energy Backup 2 and Intelligent Stall Prevention during deceleration L3 04...

Page 227: ...ement Detection Level and Detection Width Parameter L4 01 sets the detection level for the digital output functions Speed Agree 1 User Set Speed Agree 1 Frequency Detection 1 and Frequency Detection 2...

Page 228: ...equency Reference at Reference Loss 0 0 to 100 0 80 0 n L4 07 Speed Agreement Detection Selection Determines when frequency detection is active using parameters L4 01 through L4 04 No Name Setting Ran...

Page 229: ...does not open during Baseblock L4 07 0 default Brake Open Close Brake Activation Level Function Parameter Signal Parameter Frequency Detection Conditions L4 07 0 Frequency Detection Level L4 01 2 0 t...

Page 230: ...ring fault restart set H2 01 H2 02 or H2 03 to 1E Do not use the fault restart function in elevator applications n L5 01 Number of Auto Restart Attempts Sets the number of times that the drive may att...

Page 231: ...ue Detection The drive provides two independent torque detection functions that trigger an alarm or fault signal when the load is too heavy oL or suddenly drops UL They are set up using the L6 oo para...

Page 232: ...er detection and an oL3 oL4 alarm is triggered Setting 2 oL3 oL4 at Run Alarm Overtorque detection works whenever a Run command is active The operation continues after detection and an oL3 oL4 alarm i...

Page 233: ...detection operation No Name Setting Range Default L6 08 Mechanical Weakening Detection 0 to 8 0 Setting 0 Disabled Setting 1 Continue Running if the Speed is Greater than L6 09 signed Alarm Detection...

Page 234: ...00 Note If the multi function analog input is programmed for 10 Positive Torque Limit 11 Negative Torque Limit 12 Regenerative Torque Limit or 15 General Torque Limit the drive uses the lower value of...

Page 235: ...larm occurs the drive decelerates to stop using the selected deceleration time If a digital output is programmed for fault H2 01 02 03 E this output will be triggered Setting 1 Coast to Stop If an ove...

Page 236: ...etection is performed by measuring the DC bus ripple a phase loss fault PF can also be triggered by power supply voltage imbalance or main circuit capacitor deterioration Detection is disabled when Th...

Page 237: ...tch off delay time if parameter L8 10 is set to 0 No Name Setting Range Default L8 11 Cooling Fan Switch Off Delay 0 to 300 s 60 s n L8 12 Ambient Temperature Setting If the temperature where the driv...

Page 238: ...output current imbalance is detected a LF2 fault is triggered the output is switched off and the motor coasts to stop n L8 35 Installation Method Selection Selects the type of installation and changes...

Page 239: ...rent Alarm Selection The drive can be set to trigger a high current alarm HCA when the output current rises too high No Name Setting Range Default L8 41 High Current Alarm Selection 0 or 1 0 Setting 0...

Page 240: ...ation ceases If the motor stalls while n1 01 1 decrease the gain by 0 1 until the stalling ceases n n1 03 Hunting Prevention Time Constant Determines how responsive the Hunting Prevention function is...

Page 241: ...dings through increased motor slip Because of the increased temperature of the motor windings HSB should not be used for frequently stopping the motor The duty cycle should be around 5 or less Notes o...

Page 242: ...the normal V f value after the motor has stopped or when it is accelerating to the frequency reference No Name Setting Range Default n3 13 Overexcitation Deceleration Gain 1 00 to 1 40 1 10 The optim...

Page 243: ...o long for the reference value for the pull in current to match the target value Decrease this setting if motor oscillation occurs No Name Setting Range Default n8 47 Pull In Current Compensation Time...

Page 244: ...ion Time Constant 0 00 to 10 00 1 00 n n8 55 Load Inertia for PM OLV Sets the ratio between motor inertia and the inertia of the connected machinery If this value is set too low the motor may not star...

Page 245: ...ly no need to change this parameter from its default value No Name Setting Range Default n8 87 Output Voltage Limit Selection 0 or 1 0 Setting 0 Feedback Method Setting 1 Feed Forward Method n n8 88 O...

Page 246: ...lows through the motor while operating at constant speed Set as a percentage of the motor rated current E5 03 Increase this setting if hunting occurs at constant speed No Name Setting Range Default n8...

Page 247: ...n after Power Up 1 to 5 1 Setting 1 Frequency Reference U1 01 Setting 2 Forward Reverse Setting 3 Output Frequency U1 02 Setting 4 Output Current U1 03 Setting 5 User Selected Monitor set by o1 01 Set...

Page 248: ...to 3 No Name Setting Range Default o1 11 User Set Display Units Decimal Display 0 to 3 Determined by o1 03 u o2 Operator Key Selections These parameters determine the functions assigned to the operato...

Page 249: ...ng of o2 04 is important for optimal performance and proper protection for the drive hardware This parameter is configured at the factory and does not normally require adjustment in the field It is av...

Page 250: ...7 Motor Direction at Power Up when Using Operator 0 or 1 0 Setting 0 Forward Setting 1 Reverse u o3 Copy Function Use o3 parameters to Read Copy and Verify the parameter settings to and from the drive...

Page 251: ...of the cooling fan operation time counter displayed in monitor U4 03 Parameter o4 03 also sets the base value used for the cooling fan maintenance value displayed in U4 04 Be sure to reset this param...

Page 252: ...the power is cycled or the drive is initialized o4 12 can be used to manually reset them No Name Setting Range Default o4 12 kWh Monitor Initialization 0 or 1 0 Setting 0 No Action The kWh data are ke...

Page 253: ...the DriveWorksEZ manual for more information u T Motor Tuning Auto Tuning automatically sets and tunes parameters required for optimal motor performance Refer to Auto Tuning on page 102 for details o...

Page 254: ...f the drive and cooling fans and number of Run commands issued Maintenance data and replacement information for various drive components kWh data Highest peak current that has occurred and output freq...

Page 255: ...U8 DriveWorksEZ Monitors These monitors are reserved for use with DriveWorksEZ 5 11 U Monitor Parameters YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 255 5 Parameter Detai...

Page 256: ...5 11 U Monitor Parameters This Page Intentionally Blank 256 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual...

Page 257: ...g a trial run 6 1 SECTION SAFETY 258 6 2 MOTOR PERFORMANCE FINE TUNING 260 6 3 DRIVE ALARMS FAULTS AND ERRORS 263 6 4 FAULT DETECTION 267 6 5 ALARM DETECTION 282 6 6 OPERATOR PROGRAMMING ERRORS 291 6...

Page 258: ...l Do not allow unqualified personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and servicing must be performed only by...

Page 259: ...ound terminal of the drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060...

Page 260: ...Compensation Primary Delay Time C4 02 If motor torque and speed response are too slow decrease the setting If motor hunting and oscillation occur increase the setting 200 ms 1 100 to 1000 ms Poor moto...

Page 261: ...dually increase this setting by 10 ms and check the performance If response is slow gradually reduce this setting by 2 ms and check the performance Note Ensure that C4 02 C4 06 When changing C4 06 Tor...

Page 262: ...rameters indirectly affect motor hunting and oscillation Table 6 3 Parameters that Affect Control Performance in Applications Name Parameter No Application Dwell Function b6 01 through b6 04 Prevents...

Page 263: ...on page 298 Minor Faults and Alarms When the drive detects an alarm or a minor fault The digital operator displays text that indicates the specific alarm or minor fault and the ALM indicator LED flash...

Page 264: ...e V f with PG 270 dWAL DriveWorksEZ Program Error Output 270 dWFL DriveWorksEZ Fault E5 MECHATROLINK Watchdog Timer Error 270 EF0 Option External Fault 270 to EF1 to EF7 External Fault input terminal...

Page 265: ...Cycle Setting Error YES 283 dEv Excessive Speed Deviation for Simple V f with PG YES 283 dnE Drive Disabled YES 284 dWAL DriveWorksEZ Alarm YES 270 E5 MECHATROLINK Watchdog Timer Error YES 284 EF Run...

Page 266: ...ator Display Name Pg oPE08 Parameter Selection Error 293 oPE09 PID Control Selection Error 293 oPE10 V f Data Setting Error 294 oPE11 Carrier Frequency Setting Error 294 oPE13 Pulse Train Monitor Sele...

Page 267: ...eceived for the CE detection time set to H5 09 Cause Possible Solution Faulty communications wiring or a short circuit exists Check for faulty wiring Correct the wiring Check for loose wiring and shor...

Page 268: ...Replace the drive Digital Operator Display Fault Name CPF06 EEPROM Data Error There is an error in the data saved to EEPROM Cause Possible Solution Control circuit is damaged Cycle power to the drive...

Page 269: ...ssible Solution Hardware is damaged Replace the drive Digital Operator Display Fault Name CPF19 Control Circuit Fault CPU error Manual reset due to noise etc Cause Possible Solution Hardware is damage...

Page 270: ...es properly Digital Operator Display Fault Name dWFL DriveWorksEZ Fault dWAL DriveWorksEZ Program Error Output Cause Possible Solution Fault output by DriveWorksEZ Correct the cause of the fault Digit...

Page 271: ...greater than the level set b5 36 for longer than the time set to b5 37 Set b5 12 to 2 or 5 to enable fault detection Cause Possible Solution Parameters are not set appropriately Check the settings of...

Page 272: ...apacities An output transistor is damaged Replace the drive A single phase motor is being used The drive being used cannot operate a single phase motor Digital Operator Display Fault Name LF2 Output c...

Page 273: ...ency Excessive torque compensation Check the amount of torque compensation Reduce the torque compensation gain C4 01 until there is no speed loss and less current Drive fails to operate properly due t...

Page 274: ...l a fan or air conditioner to cool the surrounding area Remove anything near the drive that might be producing excessive heat Load is too heavy Measure the output current Lower the carrier frequency C...

Page 275: ...0 Parameters E1 08 and E1 10 may need to be reduced If E1 08 and E1 10 are set too high there may be very little load tolerance at low speed The wrong motor rated current is set to E2 01 Check the mot...

Page 276: ...L6 03 Cause Possible Solution Parameter settings are not appropriate for the type of load Check the settings of parameters L6 02 and L6 03 There is a fault on the machine side e g the machine is lock...

Page 277: ...g resistor unit Enable stall prevention during deceleration L3 04 1 Stall prevention is enabled as the default setting Fast acceleration time causes the motor to overshoot the speed reference Check if...

Page 278: ...g the drive input power Disable Input Phase Loss Detection L8 05 0 PF is detected if DC bus ripple is too high If it is disabled there is no fault but the ripple is still too high thereby the capacito...

Page 279: ...detection compensation gain during Speed Search b3 10 Increase the current level when attempting Speed Search b3 17 Increase the detection time during Speed Search b3 18 Repeat Auto Tuning The motor...

Page 280: ...n the terminals Refer to Wire Gauges and Tightening Torques on page 58 for details There is a problem with the voltage from the drive input power Check the voltage Correct the voltage to within range...

Page 281: ...rive Check if the fault reoccurs Replace the drive if the fault continues to occur Check monitor U4 06 for the performance life of the inrush prevention circuit Replace the drive if U4 06 exceeds 90 6...

Page 282: ...al Operator Display Minor Fault Name bUS Option Communication Error After initial communication was established the connection was lost Assign a run command frequency reference to the option card Caus...

Page 283: ...e Check the H5 parameter settings as well as the protocol setting in the controller Ensure settings are compatible The CE detection time H5 09 is set shorter than the time required for a communication...

Page 284: ...eck the forward and reverse command sequence and correct the problem Note Motor ramps to stop when minor fault EF is detected YES Digital Operator Display Minor Fault Name EF0 Option Card External Fau...

Page 285: ...wer than the level set in b5 13 for longer than the time set in b5 14 and b5 12 is set to 1 or 4 Cause Possible Solution Minor Fault H2 oo 10 Parameters settings for b5 13 and b5 14 are incorrect Chec...

Page 286: ...rmance life Note An alarm output H2 oo 10 will only be triggered if H2 oo 2F Cause Possible Solution Minor Fault H2 oo 10 The main circuit and control circuit capacitors have reached 90 of their expec...

Page 287: ...alog input terminal exceeded the alarm level H3 02 or H3 10 E Cause Possible Solution Minor Fault H2 oo 10 Motor thermostat wiring is fault PTC input Repair the PTC input wiring YES There is a fault o...

Page 288: ...s voltage exceeded the trip point For 200 V class approximately 410 V For 400 V class approximately 820 V 740 V when E1 01 400 Cause Possible Solution Minor Fault H2 oo 10 Surge voltage present in the...

Page 289: ...ted performance life Replace the drive YES Digital Operator Display Minor Fault Name UL3 Undertorque Detection 1 Drive output current or torque in OLV less than L6 02 for longer than L6 03 time Cause...

Page 290: ...d in this manual to fasten the terminals Refer to Wire Gauges and Tightening Torques on page 58 There is a problem with the drive input power voltage Check the voltage Lower the voltage of the drive i...

Page 291: ...tion Input Selection Error A contradictory setting is assigned to multi function contact inputs H1 01 to H1 07 Cause Possible Solution The same function is assigned to two multi function inputs Exclud...

Page 292: ...Enable H1 oo 7E Direction Detection although H6 01 is not set to 3 Simple V f with PG Digital Operator Display Fault Name oPE04 Initialization required Cause Possible Solution The drive control board...

Page 293: ...Vector Control C4 02 is greater than C4 06 Correct parameter settings so that C4 02 is less than C4 06 In OLV PMl parameters E5 02 to E5 07 are set to 0 Set the correct motor code in accordance with...

Page 294: ...6 E1 07 E1 09 and E1 11 For motor 2 correct E3 04 E3 06 E3 07 E3 09 and E3 11 Digital Operator Display Fault Name oPE11 Carrier Frequency Setting Error Correct the setting for the carrier frequency Ca...

Page 295: ...and perform Rotational Auto Tuning Digital Operator Display Fault Name End3 Rated Current Setting Alarm displayed after Auto Tuning is complete Cause Possible Solution The motor line to line resistan...

Page 296: ...sible Solution Motor data entered during Auto Tuning was incorrect Enter the correct data Restart Auto Tuning and enter the correct information Auto Tuning did not complete within designated time fram...

Page 297: ...or is used between motors ensure it is on Replace the drive The current is too low Attempted Auto Tuning without motor connected to the drive Connect the motor and perform Auto Tuning Current detectio...

Page 298: ...ling power remove the cause of the fault and reset u If the Drive Still has Power After a Fault Occurs 1 Look at the LED operator for information on the fault that occurred 2 Refer to Fault Displays C...

Page 299: ...s do not reset the fault turn off the drive main power supply Reapply power after LED operator display is out ON OFF 2 1 6 8 Diagnosing and Resetting Faults YASKAWA ELECTRIC SIEP C710606 18F YASKAWA A...

Page 300: ...Run Command n Motor Does Not Rotate Cause Possible Solutions The drive is not in the Drive Mode Check if the DRV light on the LED operator is lit Enter the Drive Mode to begin operating the motor Ref...

Page 301: ...selected V f pattern corresponds with the characteristics of the motor being used Set the correct V f pattern to E1 03 When E1 03 F increase both the minimum and mid output frequency voltages E1 08 E1...

Page 302: ...tor control mode but Auto Tuning has not yet been performed Perform Auto Tuning Calculate the motor value and reset the motor parameters Change the motor control method to V f Control A1 02 0 Insuffic...

Page 303: ...o terminals A1 or A2 H3 03 H3 11 Load is too heavy Reduce the load so that the output current remains within the motor rated current In extruder and mixer applications the load will sometimes increase...

Page 304: ...t of 200 Vac can only output a maximum of 200 Vac Open Loop Vector Control sometimes calculates an output voltage reference value that exceeds the maximum drive output voltage level resulting in a los...

Page 305: ...Injection Braking Increase the amount of DC Injection Braking b2 02 n Noise From Drive or Output Lines When the Drive is Powered On Cause Possible Solutions Relay switching in the drive generates exc...

Page 306: ...nput Check the multi function analog input terminal settings Set multi function analog input terminal A1 or A2 for PID feedback H3 02 or H3 10 B A signal input to the terminal selection for PID feedba...

Page 307: ...r Speed when Using PM or IPM Cause Possible Solutions The motor code for PM E5 01 is set incorrectly Yaskawa motors only Set parameter E5 01 in accordance with the motor being used The drive is operat...

Page 308: ...y Above Base Speed in Open Loop Vector Motor Control Method Cause Possible Solution The maximum output voltage of the drive is determined by its input voltage Vector control uses voltage to control th...

Page 309: ...e of the drive to ensure that it receives the proper care to maintain overall performance 7 1 SECTION SAFETY 310 7 2 INSPECTION 312 7 3 PERIODIC MAINTENANCE 314 7 4 DRIVE COOLING FANS 316 7 5 DRIVE RE...

Page 310: ...e protection Failure to comply could result in death or serious injury Remove all metal objects such as watches and rings secure loose clothing and wear eye protection before beginning work on the dri...

Page 311: ...not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when connecting a braking...

Page 312: ...injury Before servicing the drive disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when t...

Page 313: ...Repair or replace damaged wiring Terminals Inspect terminals for stripped damaged or loose connections Tighten loose screws and replace damaged screws or terminals Relays and Contactors Inspect conta...

Page 314: ...e Life Monitors The drive calculates the maintenance period for components that may require replacement during the life of the drive A percentage of the maintenance period is displayed on the LED digi...

Page 315: ...ed life time Check the load carrier frequency and output frequency 2 TrPC The IGBTs have reached 90 of their designated life time Contact a Yaskawa representative or the nearest Yaskawa sales office o...

Page 316: ...ing fans For drives with multiple cooling fans replace all the fans when performing maintenance to ensure maximum useful product life u Number of Cooling Fans Drive Model Cooling Fans Single Phase 200...

Page 317: ...s voltage level to confirm safe level CAUTION Burn Hazard Do not touch a hot drive heatsink Failure to comply could result in minor or moderate injury Shut off the power to the drive when replacing th...

Page 318: ...o the drive ensuring the alignment pins line up as shown in the figure below A B C A Label facing up B Back C Front Figure 7 3 Cooling Fan Orientation 2 Ensure the connectors are properly connected an...

Page 319: ...then reconnecting the terminal board to the replacement drive There is no need to manually reprogram the replacement drive Note When transferring the removable terminal block with backup memory to a...

Page 320: ...he Ground Terminal 3 Push down the installation pin on the terminal board with a screwdriver Push down the terminal board locking pin with a screwdriver Figure 7 8 Depress the Plastic Tab 4 While hold...

Page 321: ...lace the terminal board below the guide tracks in the plastic case of the drive Then push it gently down and slide it toward the keypad until the locking pin clicks into place Figure 7 11 Terminal Boa...

Page 322: ...oard Replacement on page 323 for a flowchart to assist in board replacement When replacing the drive or changing the Control Board or Terminal Board the following error codes may be encountered upon a...

Page 323: ...PE04 drive parameter settings need to be initialized or uploaded from the TB Fault oPE01 Initialize the drive using parameter A1 03 END Ready Parameter setting values are copied TB to CNT Set value 22...

Page 324: ...7 5 Drive Replacement This Page Intentionally Blank 324 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual...

Page 325: ...ons for the drive 8 1 SECTION SAFETY 326 8 2 DRIVE OPTIONS AND PERIPHERAL DEVICES 327 8 3 CONNECTING PERIPHERAL DEVICES 329 8 4 INSTALLING PERIPHERAL DEVICES 330 8 5 COMMUNICATION OPTIONS 337 8 6 CONN...

Page 326: ...after all indicators are off and measure the DC bus voltage level to confirm safe level Do not allow unqualified personnel to perform work on the drive Failure to comply could result in death or seri...

Page 327: ...the braking resistor and other internal circuitry by ensuring that power to drive is completely shut off when necessary Install an MCCB when using a braking resistor to prevent the braking resistor f...

Page 328: ...ion SI T3 V Connects to a MECHATROLINK II network MECHATROLINK III Communications Option SI ET3 V Connects to a MECHATROLINK III network Modbus TCP IP Communications Option SI EM3 V Connects to a Modb...

Page 329: ...riveWorksEZ 1 B1 B2 24V power supply option Braking resistor unit Magnetic Contactor MC 24V option connector Figure 8 1 Connecting Peripheral Devices 1 NOTICE Do not connect the LAN port on a PC and t...

Page 330: ...rives are connected to one MCCB or an ELCB that is shared with other equipment use a sequence that shuts the power OFF when errors are output by using magnetic contactor MC as shown in the following f...

Page 331: ...the input side of the drive to protect a braking resistor or braking resistor unit from overheat or fire WARNING Fire Hazard When using a braking unit use a thermal relay on the braking resistors and...

Page 332: ...uctive load Note Never connect a surge suppressor to the drive output u Connecting a Noise Filter n Input Side Noise Filter Drive outputs generate noise as a result of high speed switching This noise...

Page 333: ...RC noise filters to the output circuits Improper application of noise filters could result in damage to the drive C B A D R L1 MCCB S L2 T L3 U T1 V T2 W T3 1 2 3 4 5 6 A Power supply B Drive C Output...

Page 334: ...lded motor cable G Motor Figure 8 9 Reducing Radio Frequency Noise u EMC Filter Installation This drive is tested according to European standards IEC EN 61800 5 1 and it complies with the EMC guidelin...

Page 335: ...heat of the motor at low speeds Low speed motor operation Use of multiple motors on a single AC drive Motor cable length Nuisance tripping resulting from high AC drive carrier frequency Low Speed Oper...

Page 336: ...s not present prior to increasing the thermal oL trip setting Check local electrical codes before making adjustments to motor thermal overload settings 8 4 Installing Peripheral Devices 336 YASKAWA EL...

Page 337: ...Option SI C3 V Connects to a CC Link network DeviceNet Communications Option SI N3 V Connects to a DeviceNet network CompoNet Communications Option SI M3 V Connects to a CompoNet network CANopen Comm...

Page 338: ...ard cover installation screw holes C Tabs for mounting front cover D Comm connector CN1 E Ground lead connection F Wire through hole G Option card cover H Cover screw I Ground lead Figure 8 11 Option...

Page 339: ...The option card lead should exit through the holes provided on the underside of the drive as it gets routed passed the ground terminal C A E D B A Drive ground terminal B Route the lead wire on the in...

Page 340: ...8 6 Connecting an Option Card This Page Intentionally Blank 340 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual...

Page 341: ...2 SINGLE THREE PHASE 200 V CLASS DRIVES 343 A 3 THREE PHASE 400 V CLASS DRIVES 345 A 4 DRIVE SPECIFICATIONS 347 A 5 DRIVE WATT LOSS DATA 350 A 6 DRIVE DERATING DATA 351 Appendix A YASKAWA ELECTRIC SI...

Page 342: ...2 kHz Swing PWM 1 The following pages list information on rating changes based on drive model TERMS TERMS HD and ND HD refers to applications requiring constant torque output while ND refers to appli...

Page 343: ...utput Voltage V Three phase power 200 to 240 V Single phase power 200 to 240 V both proportional to input voltage Max Output Frequency Hz 400 Hz user adjustable Power Supply Rated Voltage Rated Freque...

Page 344: ...Supply Rated Voltage Rated Frequency Three phase power 200 to 240 V 50 60 Hz Single phase power 200 to 240 V 50 60 Hz DC power supply 270 to 340 V 7 Allowable Voltage Fluctuation 15 to 10 Allowable Fr...

Page 345: ...ently Carrier Frequency User adjustable 2 to 15 kHz Max Output Voltage V Three phase power 380 to 480 V proportional to input voltage Max Output Frequency Hz 400 Hz user adjustable Power Supply Rated...

Page 346: ...ge Max Output Frequency Hz 400 Hz user adjustable Power Supply Rated Voltage Rated Frequency Three phase power 380 to 480 V 50 60 Hz DC power supply 510 to 680 V 6 Allowable Voltage Fluctuation 15 to...

Page 347: ...se 5 Hz 25 C 10 C in Open Loop Vector Control excludes temperature fluctuation when performing Rotational Auto Tuning Torque Limit Open Loop Vector Control only Adjustable in 4 quadrants Accel Decel T...

Page 348: ...Humidity 95 RH or less with no condensation Storage Temperature 20 to 60 C 4 to 140 F allowed for short term transport of the product Altitude Up to 1000 meters without derating up to 3000 meters wit...

Page 349: ...nd terminal block or the drive is powered up from a ground short 8 The following models have an IP20 Open Chassis enclosure as standard Customers may convert these models to IP20 NEMA Type 1 enclosure...

Page 350: ...23 8 78 6 9 6 51 7 25 8 77 5 2A0012 11 0 70 7 29 9 100 6 12 0 61 3 30 4 91 7 2A0020 17 5 110 5 43 3 153 8 19 6 98 7 46 3 145 0 2A0030 25 0 231 5 72 2 303 7 30 0 246 4 88 9 335 3 2A0040 33 0 339 5 82...

Page 351: ...rding to the installation conditions when the ambient temperature is above the drive specification or when drives are mounted side by side in a cabinet The output current is derated as shown in Figure...

Page 352: ...altitude up to 1000 m If the altitude exceeds 1000 m both the drive input voltage and the rated output current must be derated for 1 per 100 m The maximum altitude is 3000 m A 6 Drive Derating Data 3...

Page 353: ...PS 354 B 2 PARAMETER TABLE 355 B 3 CONTROL MODE DEPENDENT PARAMETER DEFAULT VALUES 406 B 4 V F PATTERN DEFAULT VALUES 408 B 5 DEFAULTS BY DRIVE MODEL AND DUTY RATING ND HD 409 B 6 PARAMETERS THAT CHAN...

Page 354: ...munications 374 H1 Digital Inputs 376 H2 Digital Outputs 378 Parameter Group Name Page H3 Analog Inputs 381 H4 Analog Outputs 382 H5 Serial Communications Setup 382 H6 Pulse Train I O Setup 383 L1 Mot...

Page 355: ...election Selects the Control Method of the drive Auto Tuning must be performed when selecting one of the vector control modes 0 V f Control without PG 2 Open Loop Vector OLV 5 PM Open Loop Vector PM N...

Page 356: ...cess 0 1 5 A A A 126 120 1 Parameter can be changed during run 2 Parameter setting value is not reset to the default value during drive initialization A1 03 1110 2220 3330 3 Default setting value is d...

Page 357: ...mand input source 2 0 Operator RUN and STOP keys on the digital operator 1 Digital input terminals 2 MEMOBUS communications 3 Option PCB 0 to 3 0 A A A 1C5 128 b1 17 Run Command at Power Up Determines...

Page 358: ...A 19A 134 b3 14 Bi Directional Speed Search Selection Selects if Speed Search detects the motor rotation direction during Speed Search 0 Disabled Frequency reference direction used 1 Enabled Detected...

Page 359: ...ID output triggers zero limit and drive stops 1 Rotation direction reverses with negative PID output When using setting 1 make sure reverse operation is permitted by parameter b1 04 0 1 0 A A A 1AF 14...

Page 360: ...compensation has been added 0 1 0 A A A 17F 144 b5 47 5 Reverse Operation Selection 2 by PID Output Reverses operation selection when b5 01 3 or 4 0 Zero limit when PID output is a negative value 1 Re...

Page 361: ...ration and Deceleration Times Use C1 parameters to configure motor acceleration and deceleration C1 01 1 Acceleration Time 1 Sets the time to accelerate from 0 to maximum frequency 0 0 to 6000 0 2 10...

Page 362: ...teristic at Decel End 0 00 to 10 0 0 00 s A A A 20E 150 C3 Slip Compensation Use C3 parameters to configure the slip compensation function C3 01 1 Slip Compensation Gain Sets the slip compensation gai...

Page 363: ...ent is not normally required If adjusted then AFR time 2 n2 03 should be adjusted too 0 to 10000 150 ms A 21AH 153 C5 Speed Control ASR Use C5 parameters to configure the Automatic Speed Regulator ASR...

Page 364: ...G 1020 and later 1 to B F PRG 1018 and earlier 1 to A F 8 Default setting value is dependent on parameters o2 04 Drive Model Selection A1 02 Control Method Selection and C6 01 Drive Duty Selection 9 D...

Page 365: ...to 400 00 Hz 2 3 6 00 Hz S S S 292 160 d2 Frequency Upper and Lower Limits Use d2 parameters to configure the frequency reference limits d2 01 Frequency Reference Upper Limit Sets the frequency refer...

Page 366: ...m analog or pulse input changes for more than the level set in d4 07 the bias value is hold and the frequency reference is changed to the new value After the speed reaches the frequency reference the...

Page 367: ...en E1 13 0 0 V then the drive uses the value set to E1 05 to control the voltage level Ensure that the five frequencies are set according to these rules to prevent triggering an oPE10 fault E1 09 E1 0...

Page 368: ...4 E2 08 Motor Iron Core Saturation Coefficient 2 Sets the motor iron saturation coefficient at 75 of magnetic flux Automatically set during Auto Tuning E2 07 to 0 75 0 75 A 315 174 E2 09 Motor Mechani...

Page 369: ...uring Auto Tuning 0 00 to 20 00 10 A A 322 176 E4 03 Motor 2 Rated No Load Current Sets the magnetizing current of motor 2 in Ampere Automatically set during Rotational Auto Tuning 0 to less than E4 0...

Page 370: ...2 Motor Poles Sets the number of motor poles 2 to 48 4 S 32C 178 E5 05 2 Motor Stator Resistance Set the resistance for each motor phase in units of 0 001 0 000 to 65 000 4 S 32D 179 E5 06 2 Motor d...

Page 371: ...ter u F Options F parameters are used to program the drive for PG feedback and to function with option cards No Name Description Range Def Control Mode Addr Hex Pg V f O L V P M F1 V f Control with Si...

Page 372: ...on EF0 0 Ramp to stop using current accel decel time 1 Coast to stop 2 Fast stop using C1 09 3 Alarm only 0 to 3 1 A A A 3A4 182 F6 04 Bus Error Detection Time Set the delay time for error detection i...

Page 373: ...viceNet MAC Address Selects the drives MAC address for DeviceNet 0 to 64 64 A A A 3C1 F6 51 3 Device Net Communications Speed 0 125 kbps 1 250 kbps 2 500 kbps 3 Adjustable from Network 4 Detect automa...

Page 374: ...Parameter 4 0x0 to 0xFFFF 0 A A A 3E1 Dynamic Output Assembly 109 Parameter 3 6 Dynamic Output Assembly 109 Parameter 3 0x0 to 0xFFFF 0 A A A 3E1 F6 67 Dynamic Output Assembly 159 Parameter 1 5 Dynam...

Page 375: ...PRG 1011 and later 4 The following parameter settings apply to drive software versions 1015 and earlier 0 Disabled 1 Enabled 5 Parameter available in drive software versions PRG 1012 and later 6 Para...

Page 376: ...d Reverse rotation only if the drive is set up for 3 Wire sequence O O O 185 1 LOCAL REMOTE Selection Open REMOTE Reference 1 or 2 b1 01 02 or b1 15 16 Closed LOCAL LED operator is run and reference s...

Page 377: ...the analog frequency reference and operates the drive at that speed O O O 190 20 to 2F External Fault 20 N O Always Detected Ramp To Stop 21 N C Always Detected Ramp To Stop 22 N O During Run Ramp To...

Page 378: ...operation O O O 192 75 Up 2 Command Open Maintains the current frequency reference Closed Increases or decreases the frequency reference UP 2 and Down 2 commands must be set in combination with each o...

Page 379: ...the frequency reference O O O 198 A Run command selection Open External Reference 1 or 2 supplies the Run command Closed Digital operator supplies the Run command O O O 198 B Torque Detection 1 N O Cl...

Page 380: ...g a frequency O O O 202 38 Drive Enable Closed Multi function input closes H1 oo 6A O O O 203 39 Watt Hour Pulse Output Output units are determined by H2 06 outputs 200 ms pulse for each incremented k...

Page 381: ...al A2 999 9 to 999 9 0 0 A A A 41A 207 H3 13 Analog Input Filter Time Constant Sets the primary delay filter time constant for terminals A1 and A2 Used for noise filtering 0 00 to 2 00 0 03 s A A A 41...

Page 382: ...e or when not using it at all set 000 or 031 000 to 999 1 102 A A A 41D 210 H4 02 2 Multi Function Analog Output Terminal AM Gain Sets terminal AM output gain Maximum output voltage is 10 V 999 9 to 9...

Page 383: ...lse Train Input Terminal RP Function Selection Selects pulse train input function 0 Frequency reference 1 PID feedback value 2 PID setpoint value 3 V f Control with Simple PG Feedback can be set only...

Page 384: ...heat Alarm Operation Selection PTC input Sets operation when the motor temperature analog input H3 02 10 E exceeds the oH3 alarm level 0 Ramp to Stop 1 Coast to Stop 2 Fast stop using C1 09 3 Alarm On...

Page 385: ...erence when momentary power loss is over If set to 0 0 the active acceleration time C1 01 C1 03 C1 05 or C1 07 is used 0 0 to 25 5 0 0 s A A A 48B 220 L2 08 KEB Start Output Frequency Reduction Sets t...

Page 386: ...n during run is disabled regardless of the setting in L3 05 0 to 2 1 A A 493 224 L3 06 Stall Prevention Level during Run Enabled when L3 05 is set to 1 or 2 100 is equal to the drive rated current Dec...

Page 387: ...at L4 06 Level Drive will run at the percentage set in L4 06 of the frequency reference before loss 0 1 0 A A A 49D 227 L4 06 Frequency Reference at Reference Loss Sets the frequency reference when a...

Page 388: ...exist before Torque Detection 1 is triggered 0 0 to 10 0 0 1 s A A A 4A3 233 L6 04 Torque Detection Selection 2 Sets the response to an overtorque undertorque condition overtorque and undertorque are...

Page 389: ...34 L7 Torque Limit Use L7 parameters to configure the torque limit function L7 01 Forward Torque Limit Sets the torque limit value as a percentage of the motor rated torque Four individual quadrants c...

Page 390: ...nd for L8 11 seconds after stop 1 Run always Cooling fan operates whenever the drive is powered up 0 1 0 A A A 4B6 237 L8 11 Heatsink Cooling Fan Operation Delay Time This parameter sets the delay tim...

Page 391: ...vel 8 Default setting value is 120 when C6 01 is set to 1 ND and 150 when C6 01 is set to 0 HD 9 The setting range depends on the control mode set in A1 02 For PM OLV Control the setting range is 0 to...

Page 392: ...slip braking HSB If Overvoltage ov faults occur during HSB this parameter may need to be increased 1 to 20 5 A 588 241 n3 02 High Slip Braking Current Limit Sets the current limit during HSB Higher n3...

Page 393: ...et value In this case set n8 62 to the input voltage 0 0 to 230 0 200 Vac A 57D 244 n8 63 6 Output Voltage Limit Gain 1 Sets the gain used for output voltage limit 0 00 to 100 00 1 00 A 57E 245 n8 65...

Page 394: ...A A 500 247 Set to U1 06 as a default Output Voltage Reference o1 02 1 User Monitor Selection After Power Up Selects the information that is displayed when the power is turned on 1 Frequency Referenc...

Page 395: ...the parameter settings to and from the drive o3 01 Copy Function Selection 0 Copy select 1 INV OP READ Read parameters from the drive saving them onto the digital operator 2 OP INV WRITE Copy paramet...

Page 396: ...6 Available in drive software versions PRG 1011 and later Parameter o4 03 is set in 10 h units When o4 03 30 the operation time for the cooling fan will start counting from 300 hours and monitor U4 03...

Page 397: ...rameter 11 for connecting DriveWorksEZ upper 0 to FFFFH 0 A A 1854 r1 22 DriveWorksEZ Connection Parameter 11 lower Parameter 11 for connecting DriveWorksEZ lower 0 to FFFFH 0 A A 1855 r1 23 DriveWork...

Page 398: ...in Motor 2 A A 701 106 T1 02 Motor Rated Power Sets the motor rated power in kilowatts kW Note If motor power is given in horsepower power in kW can be calculated using the following formula kW HP x...

Page 399: ...e motor speed feedback Display units are determined by o1 03 10 V Maximum speed 0 01 Hz A 44 U1 06 Output Voltage Reference Displays the output voltage 10 V 200 Vrms 400 Vrms 0 1 V A A A 45 U1 07 DC B...

Page 400: ...ermined by o1 03 10 V Max frequency 0 01 Hz A A A 53 U1 18 oPE Fault Parameter Displays parameter no for oPEoo or Err where error occurred No output signal available A A A 61 U1 19 MEMOBUS Modbus Erro...

Page 401: ...on Time at Previous Fault Displays the cumulative operation time at the previous fault No signal output avail 1 H A A A 8D U2 15 Soft Starter Speed Reference at Previous Fault Displays the run speed a...

Page 402: ...switched on or only while the run command is present The maximum number displayed is 99999 after which the value is reset to 0 No signal output avail 1 h A A A 4C U4 02 Number of Run Commands Displays...

Page 403: ...XY nn X Indicates which Run source is used 1 Reference 1 b1 02 2 Reference 2 b1 16 Y Input power supply data 0 Operator 1 External terminals 2 Not used 3 MEMOBUS Modbus communications 4 Option 5 Not...

Page 404: ...V 400 V 0 1 Vac A A 59 U6 06 Output Voltage Reference Vd Output voltage reference Vd d axis 10 V 200 V 400 V 0 1 Vac A A 5A U6 07 q axis ACR Output Displays the current control ACR output of for the m...

Page 405: ...the default value during drive initialization A1 03 1110 2220 3330 4 Available in drive software versions PRG 1011 and later Maximum value is 65536 in drive software versions PRG 1010 and earlier 5 Wh...

Page 406: ...ency 1 to F 1 7 1 7 1 2 E1 04 Maximum output frequency 40 0 to 400 0 0 1 Hz 60 0 60 0 3 E1 05 Maximum output voltage 2 0 0 to 255 0 0 1 V 230 0 230 0 3 E1 06 Base Frequency 0 0 to 400 0 0 1 Hz 60 0 60...

Page 407: ...ddle output freq voltage 1 0 0 to 255 0 0 1 V 18 4 13 8 E3 09 Minimum output frequency 0 0 to 400 0 0 1 Hz 1 5 0 5 E3 10 Minimum output voltage 1 0 0 to 255 0 0 1 V 13 8 2 9 E3 11 Middle output freque...

Page 408: ...0 12 0 13 0 12 0 15 0 12 0 12 0 12 0 13 8 2 9 1 Values shown here are for 200 V class drives Double the value when using a 400 V class drive Table B 4 E1 03 V f Pattern Settings for Drive Capacity Mod...

Page 409: ...E2 05 E4 05 Motor line to line resistance 35 98 20 56 20 56 9 84 9 842 5 156 E2 06 E4 06 Motor leakage inductance 21 6 20 1 20 1 18 2 18 2 13 8 E2 10 E4 10 Motor Iron Loss W 6 11 11 14 14 26 E5 01 Mot...

Page 410: ...4 0 771 E2 06 E4 06 Motor leakage inductance 13 8 18 5 18 5 18 4 18 4 19 19 6 E2 10 E4 10 Motor Iron Loss W 26 53 53 77 77 91 112 E5 01 Motor Code hex 0003 0003 0005 0005 0006 0006 0008 L2 02 Momentar...

Page 411: ...84 9 842 5 156 5 156 3 577 1 997 1 601 E2 06 E4 06 Motor leakage inductance 21 6 20 1 20 1 18 2 18 2 13 8 13 8 18 5 18 5 18 4 E2 10 E4 10 Motor Iron Loss W 6 11 11 14 14 26 26 38 53 77 E5 01 Motor Cod...

Page 412: ...9 0 288 E2 06 E4 06 Motor leakage inductance 18 4 19 19 6 18 2 18 2 15 5 E2 10 E4 10 Motor Iron Loss W 77 91 112 172 172 262 E5 01 Motor Code hex 0006 0006 0008 0008 FFFF FFFF L2 02 Momentary power lo...

Page 413: ...E2 06 E4 06 Motor leakage inductance 15 5 19 5 19 5 17 2 17 2 15 7 E2 10 E4 10 Motor Iron Loss W 262 245 245 272 272 505 E5 01 Motor Code hex FFFF FFFF FFFF FFFF FFFF FFFF L2 02 Momentary power loss r...

Page 414: ...83 94 38 20 38 198 22 459 22 459 10 1 10 1 6 495 E2 06 E4 06 Motor leakage inductance 21 9 18 2 18 2 14 3 14 3 18 3 18 3 18 7 E2 10 E4 10 Motor Iron Loss W 12 14 14 26 26 53 53 77 E5 01 Motor Code hex...

Page 415: ...otor leakage inductance 18 7 19 19 19 3 19 3 18 2 18 2 15 5 E2 10 E4 10 Motor Iron Loss W 77 105 105 130 130 193 193 263 E5 01 Motor Code hex FFFF FFFF FFFF FFFF FFFF FFFF FFFF FFFF L2 02 Momentary po...

Page 416: ...550 0 550 0 403 E2 06 E4 06 Motor leakage inductance 15 5 19 6 19 6 17 2 17 2 20 1 E2 10 E4 10 Motor Iron Loss W 263 385 385 440 440 508 E5 01 Motor Code hex FFFF FFFF FFFF FFFF FFFF FFFF L2 02 Moment...

Page 417: ...inimum Output Frequency Hz 6 6 6 6 6 L3 24 Motor Acceleration Time for Inertia Calculations s 0 064 0 066 0 049 0 051 0 044 n8 49 d Axis Current for High Efficiency Control 0 0 0 0 0 Table B 9 3600 rp...

Page 418: ...02 17 08 8 61 7 20 4 86 4 15 3 40 2 65 2 17 E5 07 q Axis Inductance mH 64 10 29 89 21 39 13 50 10 02 7 43 5 91 3 91 3 11 2 55 E5 09 Induction Voltage Constant 1 mVs rad 233 0 229 5 250 9 247 9 248 6 2...

Page 419: ...45 2 18 E5 07 q Axis Inductance mH 64 1 29 89 20 41 13 5 10 02 7 43 5 91 3 91 3 11 2 55 E5 09 Induction Voltage Constant 1 mVs rad 223 7 220 3 240 8 238 238 7 239 6 258 2 239 3 248 1 253 6 E5 24 Indu...

Page 420: ...07 q Axis Inductance mH 256 40 119 56 85 56 48 82 37 70 26 80 23 46 16 99 12 77 11 22 E5 09 Induction Voltage Constant 1 mVs rad 466 0 459 0 501 8 485 7 498 7 498 0 541 7 508 7 531 9 536 4 E5 24 Induc...

Page 421: ...30 8 72 E5 07 q Axis Inductance mH 197 5 119 56 81 71 54 00 37 7 26 8 23 46 15 60 12 77 11 22 E5 09 Induction Voltage Constant 1 mVs rad 392 6 440 6 478 3 466 3 478 8 478 1 520 0 481 5 498 8 509 5 E5...

Page 422: ...07 q Axis Inductance mH 41 70 29 98 19 98 14 77 10 14 8 42 8 37 5 25 4 57 3 01 E5 09 Induction Voltage Constant 1 mVs rad 262 6 276 3 291 0 299 1 294 3 306 6 325 1 316 6 332 2 313 4 E5 24 Induction Vo...

Page 423: ...7 3 29 2 53 E5 07 q Axis Inductance mH 41 74 34 3 20 15 14 77 9 81 7 74 7 66 4 65 3 84 3 01 E5 09 Induction Voltage Constant 1 mVs rad 264 3 269 6 284 3 287 1 284 5 298 0 335 0 303 9 311 2 300 9 E5 24...

Page 424: ...07 q Axis Inductance mH 166 80 113 19 80 59 60 32 40 45 30 94 33 45 19 63 15 87 12 40 E5 09 Induction Voltage Constant 1 mVs rad 525 2 566 9 592 2 579 4 586 4 612 1 640 4 643 5 650 6 635 8 E5 24 Induc...

Page 425: ...5 9 87 E5 07 q Axis Inductance mH 166 96 113 19 80 59 60 32 40 45 30 94 33 45 19 63 15 87 12 4 E5 09 Induction Voltage Constant 1 mVs rad 528 6 544 2 568 5 572 8 562 9 587 6 670 1 612 7 624 6 610 4 E5...

Page 426: ...q Axis Inductance mH 67 17 44 78 24 23 14 85 11 86 14 92 10 97 6 82 4 65 4 39 E5 09 Induction Voltage Constant 1 mVs rad 333 3 337 7 365 5 356 2 359 2 428 2 410 0 389 8 387 6 392 6 E5 24 Induction Vo...

Page 427: ...3 83 3 33 E5 07 q Axis Inductance mH 63 21 40 24 24 38 15 35 11 86 14 06 8 55 6 12 4 65 4 5 E5 09 Induction Voltage Constant 1 mVs rad 320 4 327 1 364 4 344 4 357 5 430 8 391 5 384 4 372 1 421 3 E5 24...

Page 428: ...07 q Axis Inductance mH 268 70 179 10 96 90 59 41 47 65 56 26 33 63 24 68 18 56 17 56 E5 09 Induction Voltage Constant 1 mVs rad 666 9 675 5 731 0 712 4 792 7 859 9 820 2 805 4 796 4 785 1 E5 24 Induc...

Page 429: ...09 13 32 E5 07 q Axis Inductance mH 252 84 160 9 97 52 61 4 47 65 56 26 34 2 24 67 18 56 18 E5 09 Induction Voltage Constant 1 mVs rad 640 9 654 1 728 8 688 9 702 0 861 5 783 0 762 2 749 6 842 7 E5 24...

Page 430: ...B 6 Parameters that Change with the Motor Code Selection This Page Intentionally Blank 430 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual...

Page 431: ...5 MEMOBUS MODBUS SETUP PARAMETERS 439 C 6 DRIVE OPERATIONS BY MEMOBUS MODBUS 442 C 7 COMMUNICATIONS TIMING 443 C 8 MESSAGE FORMAT 444 C 9 MESSAGE EXAMPLES 446 C 10 MEMOBUS MODBUS DATA TABLE 448 C 11 E...

Page 432: ...rious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Before wiring terminals d...

Page 433: ...d to by the slaves The master performs serial communications with only one slave at a time The address or node for each slave must be set beforehand so that the master can communicate with the slave a...

Page 434: ...synchronization Communication Parameters Communication Speeds Available 1 2 2 4 4 8 9 6 19 2 38 4 57 6 76 8 115 2 kbps Data length 8 bit fixed Parity Select even odd or none Stop bit 1 bit fixed Prot...

Page 435: ...bles from the main circuit cables and other wiring and power cables Use shielded cables for the communications cables and properly shielded clamps to prevent problems with noise When using RS 485 comm...

Page 436: ...h Connect the shield to ground at the controller side only if common mode noise issues are suspected 2 The IG terminal is the signal common point for the RS 485 transceiver chip power supply Connect t...

Page 437: ...e located at the end of the network Set DIP switch S2 to the OFF positions on all other slave devices 2 Set H5 07 to 1 when using the RS 422 interface in a multi drop circuit Set H5 07 to 0 when using...

Page 438: ...on Disable the terminating resistance on all slaves that are not located at the network line end Figure C 5 illustrates the setting of DIP switch S2 RS 422A or RS 485 switch S2 terminal resistance 1 2...

Page 439: ...te After changing this parameter the power must be cycled to enable the new setting No Name Setting Range Default H5 02 Communication Speed Selection 0 to 5 3 H5 02 Communication Speed H5 02 Communica...

Page 440: ...06 setting Figure C 6 Drive Transmit Wait Time Setting n H5 07 RTS Control Selection Enables or disables RTS control No Name Setting Range Default H5 07 RTS Control Selection 0 or 1 1 Setting 0 Disab...

Page 441: ...ctive immediately without the need to send an Enter command such as in Varispeed VS606 V7 n H5 12 Run Command Method Selection Selects the type of sequence used when the Run command source is set to M...

Page 442: ...top the drive or set the frequency reference using MEMOBUS Modbus communications an external reference must be selected and the parameters listed below must be adjusted accordingly Table C 1 Setting P...

Page 443: ...ype 1 data during the minimum wait time it will perform the command and then respond However if it receives a command type 2 or 3 during that time either a communication error will result or the comma...

Page 444: ...data written into drive registers must also always have a length of two bytes Register data read out from the drive will always consist of two bytes u Error Check The drive uses a CRC 16 cyclic redund...

Page 445: ...1 0011 0 Shift 4 0011 0011 1111 1111 1 XOR w A001H 1010 0000 0000 0001 XOR w A001H 1010 0000 0000 0001 XOR result 1001 0100 0001 0010 XOR result 1001 0011 1111 1110 Shift 5 0100 1010 0000 1001 0 Shift...

Page 446: ...0H Lower F0H Next storage register Upper 00H Lower 00H Next storage register Upper 01H Lower F4H CRC 16 Upper AFH Lower 82H u Loopback Test Function code 08H performs a loopback test This test returns...

Page 447: ...g of H5 11 an Enter command will be necessary to activate the data or save them Refer to H5 11 Communications Enter Function Selection on page 441 and Refer to Enter Command on page 459 for detailed d...

Page 448: ...verse Stop bit 6 Multi Function Input 3 bit 7 Multi Function Input 4 bit 8 Multi Function Input 5 bit 9 Multi Function Input 6 bit A Multi Function Input 7 bit B to F Reserved 0002H Frequency Referenc...

Page 449: ...ault includes oFAoo bit 9 Motor Overload oL1 Overtorque Detection 1 2 oL3 oL4 Undertorque Detection 1 2 UL3 UL4 bit A PG Disconnected PGo Overspeed oS Excessive Speed Deviation dEv bit B Main Circuit...

Page 450: ...bit 6 Overvoltage ov bit 7 Undervoltage Uv bit 8 Reserved bit 9 MEMOBUS Modbus Communication Error CE bit A Option Communication Error bUS bit B Undertorque Detection 1 2 UL3 UL4 bit C Motor Overheat...

Page 451: ...from Up Down 2 Function 0 1 units 0030H Reserved 0031H DC Bus Voltage 1 Vdc units 0032H Torque Monitor 1 units 0033H Reserved 0034H Product Code 1 ASCII Product Type V0 for V1000 0035H Product Code 2...

Page 452: ...ive Operation Time is 12345 hours then 0098H 1234 and 0099H 5 009AH 009BH U4 03 Cooling Fan Operation Time Example When U4 03 Cooling Fan Operation Time is 12345 hours then 009AH 1234 and 009BH 5 00AB...

Page 453: ...input terminal S6 EF6 bit 4 External Fault at input terminal S7 EF7 bit 5 to 6 Reserved bit 7 Overspeed oS bit 8 Excessive Speed Deviation dEv bit 9 PG Disconnected PGo bit A Input Phase Loss PF bit...

Page 454: ...t 5 Current Offset Fault CoF bit 6 Reserved bit 7 Reserved bit 8 DriveWorksEZ fault dWFL bit 9 to F Reserved 00C8H Alarm contents 2 bit 0 Undervoltage Uv bit 1 Overvoltage ov bit 2 Heatsink Overheat o...

Page 455: ...t 1 Motor Overheat 1 PTC Input oH3 bit 2 to 5 Reserved bit 6 PID Feedback Loss FbL bit 7 PID Feedback Loss FbH bit 9 Drive Disabled dnE bit A to F Reserved 00CBH Alarm contents 5 bit 0 MECHATROLINK Wa...

Page 456: ...ersion Fault CPF22 bit 7 PWM Feedback Fault CPF23 bit 8 Drive capacity signal fault CPF24 bit 9 Terminal board is not properly connected CPF25 bit A to F Reserved 00D8H Option Card Fault Contents bit...

Page 457: ...Detection 2 oL4 000FH Dynamic Braking Transistor rr 0010H Braking Resistor Overheat rH 0011H External Fault at input terminal S3 EF3 0012H External Fault at input terminal S4 EF4 0013H External Fault...

Page 458: ...Drive Baseblock bb 0009H External Fault 3 input terminal S3 EF3 000AH External Fault 4 input terminal S4 EF4 000BH External Fault 5 input terminal S5 EF5 000CH External Fault 6 input terminal S6 EF6 0...

Page 459: ...not yet been written the EEPROM data error CPF06 will be displayed the next time power to the drive is cycled To prevent this problem wait approximately 5 seconds after issuing the ENTER command befor...

Page 460: ...un During an EEPROM data error CPF06 the master attempted to write to a parameter other than A1 00 to 05 E1 03 or o2 04 Attempted to write to read only data 23H DC Bus Undervoltage Write Error Attempt...

Page 461: ...ations test mode H1 06 67 3 Turn off the power to the drive 4 With the power off wire the drive as shown in the following figure S1 S2 S3 S4 S5 S6 S7 HC SC H1 RP R R S S IG P1 P2 PC A1 A2 V AC AM AC M...

Page 462: ...C 13 Self Diagnostics This Page Intentionally Blank 462 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual...

Page 463: ...delines and criteria for maintaining CE and UL standards D 1 SECTION SAFETY 464 D 2 EUROPEAN STANDARDS 466 D 3 UL AND CSA STANDARDS 474 D 4 SAFE DISABLE INPUT 481 Appendix D YASKAWA ELECTRIC SIEP C710...

Page 464: ...nel familiar with installation adjustment and maintenance of AC drives Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure to comply could result in...

Page 465: ...e drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when connecting...

Page 466: ...with other devices n Area of Use Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in accordance with IEC EN 664 n Factory Recommended Branch Circuit Protecti...

Page 467: ...ems contact your dealer or Yaskawa for instructions n CE Standards Compliance for DC Power Supply Input Install the fuses in the following tables to meet CE standards M M W T3 Drive V T2 U T1 1 _ W T3...

Page 468: ...0 CR6L 50 UL CMS 4 2A0012 CR6L 50 UL CMS 4 2A0020 CR6L 75 UL CMS 5 2A0030 CR6L 100 UL CMS 5 2A0040 CR6L 150 UL CMS 5 2A0056 CR6L 150 UL CMS 5 2A0069 CR6L 200 UL 1 1 Manufacturer does not recommend a s...

Page 469: ...ilter to the input side specified by Yaskawa for compliance with European standards 2 Place the drive and EMC noise filter in the same enclosure 3 Use braided shield cable for the drive and motor wiri...

Page 470: ...al plate D Grounding surface remove any paint or sealant E Drive F Motor cable braided shield cable max 20 m G Motor H Cable clamp I Wiring distance as short as possible J EMC noise filter Figure D 5...

Page 471: ...L x H in Mounting Dimensions Y x X in Drive Mounting Screw A Filter Mounting Screw 200 V Class Single Phase BA0001 FS23638 10 07 10 0 97 2 8 x 6 7 x 1 8 2 0 x 6 1 M4 M5 BA0002 FS23638 10 07 10 0 97 2...

Page 472: ...07 5 1 10 4 4 x 6 7 x 1 8 3 6 x 6 1 M4 M5 4A0004 FS23639 5 07 5 1 10 4 4 x 6 7 x 1 8 3 6 x 6 1 M4 M5 4A0005 FS23639 10 07 10 1 54 4 4 x 6 7 x 1 8 3 6 x 6 1 M4 M5 4A0007 FS23639 10 07 10 1 54 4 4 x 6 7...

Page 473: ...ts 2A0004 UZDA B 5 4 A 8 mH 2A0006 400 V Three Phase Units 4A0002 UZDA B 3 2 A 28 mH 4A0004 Note Models not listed in the above table do not require a DC link choke for EMC compliance D 2 European Sta...

Page 474: ...IP66 enclosure 10 C to 40 C 14 F to 104 F n Main Circuit Terminal Wiring Yaskawa recommends using closed loop crimp terminals on all drive models UL cUL approval requires the use of UL Listed closed...

Page 475: ...18 to 14 B1 B2 18 to 14 14 18 to 14 2A0010 R L1 S L2 T L3 12 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10 10 14 to 10 2A0012 R L1 S L2 T L3 12 14 to 10 M4...

Page 476: ...AWG kcmil Wire Range AWG kcmil Screw Size Tightening Torque N m lb in 4A0001 4A0002 4A0004 R L1 S L2 T L3 14 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10...

Page 477: ...Terminal Sizes Wire Gauge Terminal Screws Crimp Terminal Model Number Tool Insulation Cap Model No Code 1 Machine No Die Jaw 18 AWG M3 5 R1 25 3 5 YA 4 AD 900 TP 003 100 066 217 16 AWG M3 5 R1 25 3 5...

Page 478: ...2 FWH 25A14F 25 15 600 2A0002 6 6 3 3 FWH 25A14F 25 15 600 2A0004 15 7 6 8 FWH 25A14F 25 15 600 2A0006 20 10 15 FWH 25A14F 25 15 1152 2A0010 25 15 20 FWH 70B 70 25 1152 2A0012 25 20 30 FWH 70B 70 30...

Page 479: ...ernal power supply Pulse train output MP Use the internal LVLC power supply of the drive Use class 2 for external power supply n Drive Short Circuit Rating This drive has undergone the UL short circui...

Page 480: ...e output of the drive and prevents additional overheating of the motor The motor temperature is continually calculated as long as the drive is powered up Setting L1 01 1 selects a motor with limited c...

Page 481: ...ith the Safe Torque Off function defined in IEC EN 61800 5 2 2007 The Safe Disable input satisfies the requirements in EN ISO 13849 1 and IEC EN 61508 SIL2 Table D 14 lists the specifications for the...

Page 482: ...f the drive output but does not cut the drive power supply and cannot electrically isolate the drive output from the input Always shut off the drive power supply when performing maintenance or install...

Page 483: ...ure D 13 Safe Disable Operation Switching from Normal Operation to Safe Torque Off Turning OFF opening safety input terminal H1 HC will enable the Safe Disable function Triggering the Safe Disable fun...

Page 484: ...the STOP command regardless of whether terminals H1 HC are ON n Validating Safe Disable Function Always perform the validation test on the Safe Disable inputs after completing the wiring after start...

Page 485: ...k as is appropriate for your drive and keep this information as a quick reference guide for drive and motor data as well as parameter settings E 1 DRIVE AND MOTOR SPECIFICATIONS 486 E 2 BASIC PARAMETE...

Page 486: ...t specifications Output specifications Lot number Serial number Enclosure Type Normal Duty Amps Heavy Duty Amps Software version u Drive Items Description Model CIMR V Serial Number Software Version P...

Page 487: ...tage E1 10 u Motor Setup Motor Type Item Setting Value Memo Induction Motor Motor Rated Current E2 01 Motor Rated Slip E2 02 Motor No Load Current E2 03 Number of Motor Poles E2 04 Line to Line Resist...

Page 488: ...i Function Digital Outputs MC Common Terminal Used Reserved Setting Value and Function Name Memo MA MB H2 01 u Multi Function Photocoupler Outputs PC Common Terminal Used Reserved Setting Value and Fu...

Page 489: ...nction Setting b5 02 Proportional Gain Setting P b5 03 Integral Time Setting I No Name User Setting b5 04 Integral Limit Setting b5 05 Derivative Time b5 06 PID Output Limit b5 07 PID Offset Adjustmen...

Page 490: ...ed Reference Lower Limit d3 01 Jump Frequency 1 d3 02 Jump Frequency 2 No Name User Setting d3 03 Jump Frequency 3 d3 04 Jump Frequency Width d4 01 Frequency Reference Hold Function Selection d4 03 Fr...

Page 491: ...6 03 External Fault from Comm Option Operation Selection F6 04 Trace Sampling Rate F6 07 NetRef ComRef Function Selection F6 08 Reset Communication Parameters F6 10 CC Link Node Address No Name User S...

Page 492: ...rain Input Filter Time H6 06 Terminal MP Pulse Train Monitor Selection H6 07 Pulse Train Monitor Scaling L1 01 Motor Overload Protection Selection L1 02 Motor Overload Protection Time L1 03 Motor Over...

Page 493: ...ction Control AFR Time Constant 2 No Name User Setting n3 01 High Slip Braking Deceleration Frequency Width n3 02 High Slip Braking Current Limit n3 03 High Slip Braking Dwell Time at Stop n3 04 High...

Page 494: ...DWEZ Connection Parameter 14 lwr r1 29 DWEZ Connection Parameter 15 upr r1 30 DWEZ Connection Parameter 15 lwr r1 31 DWEZ Connection Parameter 16 upr r1 32 DWEZ Connection Parameter 16 lwr r1 33 DWEZ...

Page 495: ...ted Operation Time Setting 395 AFR Gain 261 AFR Time Constant 1 261 AFR Time Constant 2 261 Alarm 266 Alarm Causes and Solutions 17 Alarm Displays 17 Alarm Outputs for Maintenance Monitors 315 Alarms...

Page 496: ...1 11 362 C1 14 362 C1 Acceleration and Deceleration Times 361 C2 01 362 C2 01 through C2 04 262 C2 02 362 C2 03 362 C2 04 362 C2 S Curve Characteristics 362 C3 01 260 261 C3 02 261 306 362 C3 03 304 3...

Page 497: ...ive Operation Time at 9th Most Recent Fault 402 Cumulative Operation Time at Most Recent Fault 401 Cumulative Operation Time at Previous Fault 401 Current Alarm 265 285 Current Alarm Selection 391 Cur...

Page 498: ...E1 03 301 303 367 408 E1 04 303 305 307 308 408 E1 06 305 408 E1 07 408 E1 08 260 262 301 E1 09 301 307 308 408 E1 10 260 262 301 305 E1 V f Pattern Characteristics 367 E2 01 260 367 E2 02 260 367 E2...

Page 499: ...FbH 264 265 271 285 FbL 264 265 271 285 Feedback Detection Control Time Constant 2 302 FLASH memory error 269 FLASH Memory Fault 264 268 Forward Reverse Run Command Input Error 284 Forward Jog 377 For...

Page 500: ...ti Function Analog Outputs 382 H5 01 382 H5 02 382 H5 03 382 H5 04 383 H5 05 383 H5 06 383 H5 07 383 H5 09 383 H5 10 383 H5 11 383 H5 12 383 H5 MEMOBUS Modbus Communications 382 H6 01 383 H6 02 383 H6...

Page 501: ...5 L2 04 385 L2 05 385 L2 06 385 L2 07 385 L2 08 385 L2 11 385 L2 Momentary Power Loss 384 L3 01 385 L3 01 through L3 06 262 L3 02 303 307 385 L3 03 385 L3 04 73 304 386 L3 05 386 L3 06 262 303 386 L3...

Page 502: ...on Selection 385 Momentary Power Loss Ride Thru Time 385 Momentary Power Loss Voltage Recovery Ramp Time 385 Monitor Output 64 Most Recent Fault 401 Motor 2 Iron Core Saturation Coefficient 3 370 Moto...

Page 503: ...nction Selection 376 Multi Function Digital Input Terminal S6 Function Selection 376 Multi Function Digital Input Terminal S7 Function Selection 376 Multi Function Digital Output 64 Multi Function Inp...

Page 504: ...64 267 282 Option Frequency Reference 403 Option Monitors 1 to 20 404 Option Unit Fault 264 oS 264 265 277 288 Oscillation or Hunting 306 Output Current 399 Output Current A 343 344 345 346 Output Cur...

Page 505: ...lay Time 359 PID Sleep Function Start Level 359 PID Soft Starter 377 Poor Speed Control Accuracy 304 Poor Speed Control Accuracy Above Base Speed in OLV 308 Power Detection Filter Time 361 Power Speci...

Page 506: ...t Detection Time 358 Speed Search Retry Interval Time 358 Speed Search Selection at Start 358 Stall Prevention 262 Stall Prevention During Deceleration 73 Stall Prevention Level during Acceleration 38...

Page 507: ...24 400 U1 25 400 U1 26 400 U1 27 400 U1 28 400 U1 Operation Status Monitors 399 U2 U3 Initialization 396 U2 01 400 U2 02 298 401 U2 03 401 U2 03 through U2 17 298 U2 04 401 U2 05 401 U2 06 401 U2 07...

Page 508: ...110 User Parameters 1 to 32 356 Uv 266 290 Uv1 264 280 Uv2 264 280 Uv3 264 280 V V f Control Mode Tuning 260 V f Control Mode Tuning Parameters 260 V f Data Setting Error 266 294 V f Pattern Defaults...

Page 509: ...Index This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 509...

Page 510: ...ecember 2014 3 1 Chapter 1 Revision Model number definition March 2014 3 All Revision Reviewed and corrected documentation Revision Upgraded the software version from PRG 1021 to PRG 1023 Chapter 3 Re...

Page 511: ...This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 511...

Page 512: ...6 2 017 0099 Fax 66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www...

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