YASKAWA CIMR-JC4A0002BAA Quick Start Manual Download

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4.2

Using the Digital LED Operator

Use the LED operator to enter run and stop commands, display data, edit parameters, as well

as display fault and alarm information.

Keys, Displays, and LEDs

STOP

J1000

STOP

据え付け、運転の前には必ず取扱説明書を読むこと。
通電中および電源遮断後

分以内はフロントカバーを

外さないこと。

400V

級インバータの場合は、電源の中性点が接地

されていることを確認すること。（　　対応）

けが、感電のおそれがあります。

危　険

Read manual before installing.

Wait 5 minutes for capacitor discharge after

disconnecting power supply.

To conform to requirements, make sure

to ground the supply neutral for 400V class.

Risk of electric shock.

WARNING

周波数指令

正転逆転選択

出力周波数

出力電流

出力電圧

:
:
:
:
:

:
:
:
:

モニタ

ベリファイ

セットアップ

パラメータ設定

4.2 Using the Digital LED Operator

YASKAWA ELECTRIC

TOEP C710606 26B YASKAWA AC Drive – J1000 Quick Start Guide

Start-Up Programming & Operation

http://nicontrols.com

Summary of Contents for CIMR-JC4A0002BAA

Page 1: ... To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Contém manual suplementar em Português Receiving 1 Mechanical Installation 2 Electrical Installation 3 Start Up Programming Operation 4 Troubleshooting 5 Periodic Inspection Maintenance 6 Specifications A Parameter List B Standards Compliance C ...

Page 2: ... automation parts and repairs based in the UK We provide a wide range of automation solutions from sourcing obsolete parts to express repairs and new part upgrades Visit nicontrols com for more information 4 4 0 1 2 5 4 673747 i n f o n i c o n t r o l s c o m w w w n i c o n t r o l s c o m NI N O R T H E R N INDUSTRIAL W W W N I C O N T R O L S C O M Cert No 11848 ISO 9001 2008 ...

Page 3: ...ise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibi...

Page 4: ...ormation 11 Safety Messages 12 Drive Label Warnings 15 Warranty Information 16 Quick Reference 16 1 RECEIVING 17 1 1 Section Safety 18 1 2 Model Number and Nameplate Check 19 Nameplate 19 1 3 Component Names 22 IP20 Open Chassis 22 Front Views 24 2 MECHANICAL INSTALLATION 25 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 3 http nicontrols com ...

Page 5: ...sis Cover Removal and Installation 44 3 6 Main Circuit Wiring 46 Main Circuit Terminal Functions 46 Wire Gauges and Tightening Torque 46 Main Circuit Terminal Power Supply and Motor Wiring 49 3 7 Control Circuit Wiring 52 Control Circuit Terminal Block Functions 53 Terminal Configuration 54 Wiring Procedure 56 3 8 I O Connections 59 Sinking Sourcing Mode Switch 59 3 9 Main Frequency Reference 62 D...

Page 6: ...tialize Parameter Values A1 03 88 Frequency Reference Source b1 01 88 Run Command Input Selection b1 02 90 Stopping Method Selection b1 03 92 Acceleration Deceleration C1 01 to C1 04 93 Drive Duty and Carrier Frequency Selection C6 01 and C6 02 95 Multi Step Speed Operation 4 Step Speed 97 E1 V f Characteristics 101 Motor Parameters E2 01 to E2 03 104 Digital Output H2 01 105 Analog Outputs H4 01 ...

Page 7: ...isplays Causes and Possible Solutions 130 5 5 Alarm Detection 140 Alarm Codes Causes and Possible Solutions 140 5 6 Operator Programming Errors 145 oPE Codes Causes and Possible Solutions 145 5 7 Diagnosing and Resetting Faults 147 Fault Occurs Simultaneously with Power Loss 147 If the Drive Still has Power After a Fault Occurs 147 Viewing Fault History Data After Fault 147 Fault Reset Methods 148...

Page 8: ...lication Precautions when Installing a GFCI 183 Installing a Magnetic Contactor 183 Connecting an AC Reactor or DC Link Choke 184 Connecting a Surge Suppressor 185 Connecting a Noise Filter 185 Zero Phase Reactor 188 Installing Fuses on the Input Side 189 Attachment for External Heatsink 189 Noise Filter Installation 189 Installing a Motor Thermal Overload oL Relay on the Drive Output 189 NEMA Typ...

Page 9: ...Parameters Multi Function Terminals 219 L Protection Function 225 n Advanced Performance Set Up 229 o Operator Related Parameters 229 U Monitors 231 B 3 Defaults by Drive Model and Duty Rating ND HD 234 C STANDARDS COMPLIANCE 237 C 1 Section Safety 238 C 2 European Standards 241 CE Low Voltage Directive Compliance 241 EMC Guidelines Compliance 242 C 3 UL Standards 247 UL Standards Compliance 247 D...

Page 10: ...at if not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for the consequences of ignoring these instructions i 1 PREFACE 10 i 2 GENERAL SAFETY 11 i YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 9 http nicontrols com ...

Page 11: ...Y EXPRESS OR IMPLIED IS OFFERED Yaskawa assumes no liability for any personal injury property damage losses or claims arising from misapplication of its products u Applicable Documentation The following manuals are available for J1000 series drives J1000 Series Compact V f Control Drive Quick Start Guide Read this manual first This guide is packaged together with the product It contains basic info...

Page 12: ...manual number shown on the front cover If nameplate becomes worn or damaged order a replacement from your Yaskawa representative or the nearest Yaskawa sales office WARNING Read and understand this manual before installing operating or servicing this drive The drive must be installed according to this manual and local codes The following conventions are used to indicate safety messages in this man...

Page 13: ...esponsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Before servicing disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off The charge indicat...

Page 14: ...uthorized personnel familiar with installation adjustment and maintenance of AC drives Do not remove covers or touch circuit boards while the power is on Failure to comply could result in death or serious injury Fire Hazard Do not use an improper voltage source Failure to comply could result in death or serious injury by fire Verify that the rated voltage of the drive matches the voltage of the in...

Page 15: ...e damaged equipment Failure to comply could result in further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Install adequate branch circuit short circuit protection per applicable codes Failure to comply could result in damage to the drive The drive is suitable for circuits capable of delivering not more than 31 000 RMS symmetrical Amperes 240...

Page 16: ...e installing Wait 1 minute for capacitor discharge after disconnecting power supply To conform to requirements make sure to ground the supply neutral for 400V class Figure i 1 Warning Information Warning Label Figure i 2 Warning Information Position i 2 General Safety YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 15 http nicontrols com ...

Page 17: ...serious accident or physical injury safety devices must be installed to minimize the likelihood of any accident u Quick Reference Run a Motor of One Frame Larger Capacity When using this drive for variable torque loads such as fans and pumps a motor one frame size larger can be used Know the Details of Safety Measures The functions listed below affect the safe operation of the drive Ensure that th...

Page 18: ...fter receiving the drive and illustrates the different enclosure types and components 1 1 SECTION SAFETY 18 1 2 MODEL NUMBER AND NAMEPLATE CHECK 19 1 3 COMPONENT NAMES 22 1 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 17 http nicontrols com ...

Page 19: ... may result in ESD damage to the drive circuitry A motor connected to a PWM drive may operate at a higher temperature than a utility fed motor and the operating speed range may reduce motor cooling capacity Ensure that the motor is suitable for drive duty and or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions 1 1 Section Safety 18 Y...

Page 20: ...y contact your supplier u Nameplate PRG 1010 IND CONT EQ 7J48 B CIMR JU2A0004BAA YASKAWAELECTRIC CORPORATION MADE IN JAPAN AC3PH 200 240V 50 60Hz 2 7A 1 4A AC3PH 0 240V 0 400Hz 1 2A 0 8A 0 9 kg E131457 IP20 PASS MODEL MAXAPPLI MOTOR 3 5A 3 0A REV A INPUT OUTPUT MASS O N S N FILE NO Drive model Input specifications Output specifications Lot number Serial number Software version Figure 1 1 Nameplate...

Page 21: ...W Rated Output Current A No Max Motor Capacity kW Rated Output Current A 0001 0 2 1 2 0001 0 1 0 8 0002 0 4 1 9 0002 0 2 1 6 0003 0 75 3 3 0003 0 4 3 0 0006 1 1 6 0 0006 0 75 5 0 0010 2 2 9 6 0010 1 5 8 0 n Three Phase 200 V Normal Duty Heavy Duty No Max Motor Capacity kW Rated Output Current A No Max Motor Capacity kW Rated Output Current A 0001 0 2 1 2 0001 0 1 0 8 0002 0 4 1 9 0002 0 2 1 6 0004...

Page 22: ...nt A 0001 0 4 1 2 0001 0 2 1 2 0002 0 75 2 1 0002 0 4 1 8 0004 1 5 4 1 0004 0 75 3 4 0005 2 2 5 4 0005 1 5 4 8 0007 3 0 6 9 0007 2 2 5 5 0009 3 7 8 8 0009 3 0 7 2 0011 5 5 11 1 0011 3 7 9 2 1 2 Model Number and Nameplate Check YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 21 1 Receiving http nicontrols com ...

Page 23: ...A Mounting hole B Heatsink C Cable cover D Terminal cover E Front cover screw F Option connector cover G Front cover H LED operator Refer to Using the Digital LED Operator on page 73 I Case J Cooling fan 1 K Fan cover 1 Figure 1 2 Exploded View of IP20 Open Chassis Type Components Three Phase AC200 V CIMR Jo2A0006B 1 The drives CIMR JoBA0001B 0003B and CIMR Jo2A0001B 0004B do not have a cooling fa...

Page 24: ...ector cover H Front cover I LED operator Refer to Using the Digital LED Operator on page 73 J Case K Cooling fan 1 L Fan cover 1 Figure 1 3 Exploded view of IP20 Open Chassis Type Components Three Phase AC200 V CIMR Jo2A0012B 1 The drives CIMR JoBA0006B and CIMR Jo4A0001B 0004B do not have a cooling fan or a cooling fan cover 1 3 Component Names YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J...

Page 25: ...witch on page 59 C Control circuit terminal Refer to Control Circuit Wiring on page 52 D Main circuit terminal Refer to Wiring the Main Circuit Terminal on page 51 E Ground terminal F Terminal cover G Option unit connector Refer to Options on page 196 Figure 1 4 Front Views of Drives 1 3 Component Names 24 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide http nicontrols c...

Page 26: ...ion This chapter explains how to properly mount and install the drive 2 1 SECTION SAFETY 26 2 2 MECHANICAL INSTALLATION 29 2 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 25 http nicontrols com ...

Page 27: ...r an IP20 Open Chassis drive should be less than 50 C while an IP20 NEMA Type 1 drive using the NEMA Type 1 Kit option should have an airflow cooler than 40 C CAUTION Crush Hazard Do not carry the drive by the front cover Failure to comply may result in minor or moderate injury from the main body of the drive falling 2 1 Section Safety 26 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Qu...

Page 28: ...standard blower cooled motor If 100 torque is required continuously at low speed consider using a special drive or vector motor Select a motor that is compatible with the required load torque and operating speed range Do not operate motors above the maximum rated RPM Failure to comply may lead to bearing or other mechanical motor failures The speed range for continuous operation differs according ...

Page 29: ...to its rated output current When the distance between the motor and drive is long use a cable thick enough to connect the motor to the drive to prevent motor torque reduction When using an explosion proof motor it must be subject to an explosion proof test in conjunction with the drive This is also applicable when an existing explosion proof motor is to be operated with the drive Since the drive i...

Page 30: ...e 20 C to 60 C Surrounding Area Install the drive in an area free from oil mist and dust metal shavings oil water or other foreign materials radioactive materials combustible materials e g wood harmful gases and liquids excessive vibration chlorides direct sunlight Altitude Up to 1000 meters without derating up to 3000 meters with output current ambient temperature and voltage derating Vibration 1...

Page 31: ...Install the heatsink against a closed surface to avoid diverting cooling air around the heatsink A A C C B Side Clearance Top Bottom Clearance A 30 mm minimum B Airflow direction C 100 mm minimum Figure 2 2 Correct Installation Spacing Note The space required on the left and right sides of the drive are the same for IP20 Open Chassis drives and IP20 NEMA Type 1 drives using the NEMA Type 1 Kit opt...

Page 32: ...ps of the drives B 30 mm minimum C 100 mm minimum D Airflow direction Figure 2 3 Space Between Drives Side by Side Mounting Note When installing drives of different heights in the same enclosure panel the tops of the drives should line up Leave space between the top and bottom of stacked drives for cooling fan replacement if required Using this method it is possible to replace the cooling fans lat...

Page 33: ...1 D2 t1 Wt lb Single Phase 200 V Class BA0001B 2 7 5 0 3 0 2 2 4 6 0 2 0 3 2 7 0 1 1 3 BA0002B 2 7 5 0 3 0 2 2 4 6 0 2 0 3 2 7 0 1 1 3 BA0003B 2 7 5 0 4 6 2 2 4 6 0 2 1 5 4 3 0 2 2 2 Three Phase 200 V Class 2A0001B 2 7 5 0 3 0 2 2 4 6 0 2 0 3 2 7 0 1 1 3 2A0002B 2 7 5 0 3 0 2 2 4 6 0 2 0 3 2 7 0 1 1 3 2A0004B 2 7 5 0 4 3 2 2 4 6 0 2 1 5 3 9 0 2 2 0 2A0006B 2 7 5 0 5 0 2 2 4 6 0 2 2 3 4 7 0 2 2 4 2...

Page 34: ...0 2 2 3 5 1 0 2 3 8 2A0020B 5 5 5 0 5 6 5 0 4 6 0 2 2 6 5 3 0 2 5 3 Three Phase 400 V Class 4A0001B 4 3 5 0 3 2 3 8 4 6 0 2 0 4 2 9 0 2 2 2 4A0002B 4 3 5 0 3 9 3 8 4 6 0 2 1 1 3 6 0 2 2 7 4A0004B 4 3 5 0 5 4 3 8 4 6 0 2 2 3 5 1 0 2 3 8 4A0005B 4 3 5 0 6 1 3 8 4 6 0 2 2 3 5 7 0 2 3 8 4A0007B 4 3 5 0 6 1 3 8 4 6 0 2 2 3 5 7 0 2 3 8 4A0009B 4 3 5 0 6 1 3 8 4 6 0 2 2 3 5 7 0 2 3 8 4A0011B 5 5 5 0 5 6 ...

Page 35: ...2 2 Mechanical Installation This Page Intentionally Blank 34 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide http nicontrols com ...

Page 36: ...IRCUIT CONNECTION DIAGRAM 42 3 4 TERMINAL BLOCK CONFIGURATION 43 3 5 PROTECTIVE COVERS 44 3 6 MAIN CIRCUIT WIRING 46 3 7 CONTROL CIRCUIT WIRING 52 3 8 I O CONNECTIONS 59 3 9 MAIN FREQUENCY REFERENCE 62 3 10 BRAKING RESISTOR 64 3 11 INTERLOCKING WITH CONNECTED MACHINERY 66 3 12 WIRING CHECKLIST 67 3 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 35 http nicontrols com ...

Page 37: ...njury by contacting the motor case Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure to comply could result in death or serious injury Remove all metal objects such as watches and rings secure loose clothing and wear eye protection before beginning work on the drive Do not remove covers or touch circuit boards while the power is on Failure to c...

Page 38: ... Tighten all terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections Do not use improper combustible materials Failure to comply could result in death or serious injury by fire Attach the drive to metal or other noncombustible material Do not use an improper voltage source Failure t...

Page 39: ... in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices Failure to comply could result in damage to the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void wa...

Page 40: ...table for circuits capable of delivering not more than 31 000 RMS symmetrical amperes 240 Vac maximum 200 V Class and 480 Vac maximum 400 V Class NOTICE When the wiring distance is greater than 100 meters pay special attention to the motor insulation voltage or use a drive duty motor Failure to comply could lead to motor insulation breakdown NOTICE Do not connect AC control circuit ground to drive...

Page 41: ... MCCB THRX OFF ON MC SA SA Three phase power supply for 200 V 400 V Jumper DIP switch S1 Sink Source Terminals 1 2 B1 and B2 are for connecting options Never connect power supply lines to these terminals _ Monitor output Option unit connector main circuit terminal shielded line twisted pair shielded line control terminal 4 5 6 7 0 to 10 V 20 k 0 4 to 20 mA 250 Figure 3 1 Drive Standard Connection ...

Page 42: ...erminal S1 may cause the drive to start WARNING When 3 Wire sequence is used set the drive to 3 Wire sequence before wiring the control terminals and ensure parameter b1 17 is set to 0 drive does not accept a run command at power up default If the drive is wired for 3 Wire sequence but set up for 2 Wire sequence default and if parameter b1 17 is set to 1 drive accepts a Run command at power up the...

Page 43: ...or DC link choke option Braking Resistor Unit option R L1 S L2 1 2 B1 B2 U T1 V T2 W T3 Figure 3 3 Connecting Single Phase Main Circuit Terminals NOTICE Do not connect T L3 terminal when using single phase power supply input Incorrect wiring may damage the drive u Three Phase 200 V Class CIMR Jo2A0001 0020 Three Phase 400 V Class CIMR Jo4A0001 0011 Drive Motor Three phase 200 Vac 400 Vac Braking R...

Page 44: ...Models CIMR J BA0006 0010 CIMR J 2A0010 0012 0020 CIMR J 4A0001 0002 0004 0005 0007 0009 0011 Models CIMR J BA0001 0002 0003 CIMR J 2A0001 0002 0004 0006 Figure 3 5 Main Circuit Terminal Block Configurations 3 4 Terminal Block Configuration YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 43 3 Electrical Installation http nicontrols com ...

Page 45: ...ew that locks the front cover in place to remove Figure 3 6 Remove the Front Cover on an IP20 Open Chassis Drive 2 Apply pressure to the tabs on each side of the terminal cover Pull the terminal cover away from the drive while pushing in on the tabs to pull the cover free Figure 3 7 Remove the Terminal Cover on an IP20 Open Chassis Drive 3 5 Protective Covers 44 YASKAWA ELECTRIC TOEP C710606 26B Y...

Page 46: ... protective covers when wiring is complete Apply only a small amount of pressure to lock the cover back into place Figure 3 8 Reattach the Protective Covers on an IP20 Open Chassis Drive 3 5 Protective Covers YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 45 3 Electrical Installation http nicontrols com ...

Page 47: ...o this terminal 2 1 DC power supply input For connecting a DC power supply 2 terminals Ground Grounding Terminal 49 u Wire Gauges and Tightening Torque Select the appropriate wires and crimp terminals from Table 3 2 through Table 3 4 Note 1 Wire gauge recommendations based on drive continuous current ratings using 75 C 600 Vac vinyl sheathed wire assuming ambient temperature within 30 C and wiring...

Page 48: ...T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10 10 14 to 10 0010 R L1 S L2 T L3 10 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10 10 14 to 10 n Three Phase 200 V Class Table 3 3 Wire Gauge and Torque Specifications Model CIMR Jo2A Terminal Recomm Gauge AWG kcmil Wire Range AWG kcmil Screw Size Tightening Torque N m lb in 0001 0002 0004 0006 R L1 S L...

Page 49: ...W T3 10 14 to 10 1 2 14 to 10 B1 B2 14 to 10 10 14 to 10 n Three Phase 400 V Class Table 3 4 Wire Gauge and Torque Specifications Model CIMR Jo4A Terminal Recomm Gauge AWG kcmil Wire Range AWG kcmil Screw Size Tightening Torque N m lb in 0001 0002 0004 R L1 S L2 T L3 14 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10 14 14 to 10 0005 0007 0009 R L1 S L2 T...

Page 50: ... output terminals n Cable Length Between Drive and Motor When the cable length between the drive and the motor is too long especially at low frequency output note that the cable voltage drop may cause reduced motor torque Drive output current will increase as the leakage current from the cable increases An increase in leakage current may trigger an overcurrent situation and weaken the accuracy of ...

Page 51: ...us injury by contacting ungrounded electrical equipment NOTICE Do not share the ground wire with other devices such as welding machines or large current electrical equipment Improper equipment grounding could result in drive or equipment malfunction due to electrical interference NOTICE When using more than one drive ground multiple drives according to instructions Improper equipment grounding cou...

Page 52: ...iswiring Main Circuit Connection Diagram Refer to section 3 3 Main Circuit Connection Diagram on page 42 for drive main power circuit connections WARNING Fire Hazard The braking resistor connection terminals are B1 and B2 Do not connect braking resistors to any other terminals Improper wiring connections could cause the braking resistor to overheat and cause death or serious injury by fire Failure...

Page 53: ... to 20 mA 250 Setting power supply 10 5 max 20 mA Digital output 250 Vac 10 mA to 1 A 30 Vdc 10 mA to 1 A default setting Main speed frequency reference Multi function programmable Sink Source 2 3 0 to 10 Vdc 2 mA Analog monitor output Monitor output main circuit terminal shielded line twisted pair shielded line control terminal Figure 3 10 Control Circuit Connection Diagram 1 Connected using sequ...

Page 54: ...g Multi Function Digital Inputs S1 Multi function input 1 Closed Forward run Open Stop 24 Vdc 8 mA Note Drive preset to sinking mode When using source mode set DIP switch S3 to allow for a 24 Vdc 10 external power supply Refer to Sinking Sourcing Mode Switch on page 59 S2 Multi function input 2 Closed Reverse run Open Stop S3 Multi function input 3 External fault N O S4 Multi function input 4 Faul...

Page 55: ... mA to 1 A Minimum load 5 Vdc 10 mA reference value MB N C output fault MC Digital output common Monitor Output AM Analog monitor output 0 to 10 Vdc 2 mA or less Resolution 1 256 AC Monitor common 0 V u Terminal Configuration S1 S2 S3 S4 S5 SC A1 V AC AM AC MC MB MA Figure 3 11 Control Circuit Terminal 3 7 Control Circuit Wiring 54 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Sta...

Page 56: ...o 17 0 5 20 Shielded line etc S1 S5 SC V A1 AC AM M2 0 22 to 0 25 1 9 to 2 2 Stranded 0 25 to 1 0 24 to 18 Single 0 25 to 1 5 24 to 16 0 75 18 0 25 to 0 5 24 to 20 0 5 20 n Ferrule Type Wire Terminations Crimp a ferrule to signal wiring to improve wiring simplicity and reliability Use CRIMPFOX ZA 3 a crimping tool manufactured by PHOENIX CONTACT d1 d2 6 mm L Figure 3 12 Ferrule Dimensions Table 3 ...

Page 57: ...egradation due to improper power supply NOTICE Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment Improper wiring practices could result in drive or equipment malfunction due to short circuit NOTICE Connect the shield of shielded cable to the appropriate ground terminal Improper equipment grounding could result in drive or equipment malfunction or ...

Page 58: ...with tape F Shield Figure 3 14 Preparing the Ends of Shielded Cables When setting the frequency by analog reference from an external potentiometer use shielded twisted pair wires and ground the shield of twisted pair wires to the ground terminal of the drive NOTICE The analog signal lines between the drive and the operator station or peripheral equipment should not exceed 50 meters when using an a...

Page 59: ...0 mA D A1 Main speed frequency reference 0 to 10 Vdc 20 kΩ or 4 to 20 mA 250 Ω 0 to 20 mA 250 Ω Figure 3 15 Wiring the Frequency Reference to the Control Circuit Terminals External Reference 3 7 Control Circuit Wiring 58 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide http nicontrols com ...

Page 60: ...g mode the drive is preset to sinking mode Table 3 10 Sinking Sourcing Mode Setting Set Value Details SINK Sinking Mode 0 V common default setting SOURCE Sourcing Mode 24 V common SINK SOURCE DIP Switch S3 Figure 3 16 DIP Switch S3 3 8 I O Connections YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 59 3 Electrical Installation http nicontrols com ...

Page 61: ...e internal 24 V power supply S1 SINK SOURCE S2 S3 S3 24 V S4 S5 SC SINK SOURCE FWD Run Stop REV Run Stop External Fault N O Fault Reset Multi step Speed 1 Shielded Cable Multi funciton input Figure 3 17 Sinking Mode Sequence from NPN Transistor 0 V Common 3 8 I O Connections 60 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide http nicontrols com ...

Page 62: ...V power supply S1 24V S2 S3 24V S4 S5 SC S3 SINK SOURCE SINK SOURCE External power supply FWD Run Stop REV Run Stop External Fault N O Fault reset Multi step speed 1 Shielded cable Figure 3 18 Source Mode Sequence from PNP Transistor 24 V Common 3 8 I O Connections YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 61 3 Electrical Installation http nicontrols com ...

Page 63: ...nal A1 set the DIP switch S1 to I and set parameter H3 01 2 or 3 4 20 mA or 0 20 mA Table 3 11 Frequency Reference Configurations Voltage Input Current Input 10 5 V 20 mA current Main speed frequency reference voltage input Frequency reference common Drive V A1 AC 0 to 10 V 10 5 V 20 mA current Main speed frequency reference current input Frequency reference common V A1 AC Drive 4 to 20 mA input o...

Page 64: ...EMOBUS Register H3 01 Frequency ref voltage current terminal A1 signal level selection Selects the signal level for terminal A1 0 0 to 10 V unipolar input negative frequency reference values are zeroed 1 0 to 10 V bipolar input negative frequency reference changes the direction 2 4 to 20 mA 3 0 to 20 mA 0 to 3 0 410 3 9 Main Frequency Reference YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1...

Page 65: ...errupt input power to the drive if the braking resistor overheats In the event of a possible thermal overload the relay triggers the input contactor and prevents the braking resistor from burning up u Installation WARNING Fire Hazard The braking resistor connection terminals are B1 and B2 Do not connect a braking resistor directly to any other terminals Improper wiring connections could result in ...

Page 66: ...injury by fire Attach the drive or braking resistors to metal or other noncombustible material 6 Reinstall drive covers and resistor covers if provided 7 Set parameter L3 04 0 to disable stall prevention during deceleration Set parameter L8 01 to 1 to enable overheat protection when using a heatsink mounted braking resistor option Set L8 01 0 for other braking resistor types Table 3 14 Braking Res...

Page 67: ...o accept a Run command or is already running Under the following conditions the Drive ready signal will switch off and remain off even if a Run command is entered when the power supply is shut off during a fault when there is problem with the control power supply when a parameter setting error makes the drive unable to run even if a Run command has been entered when a fault such as overvoltage or ...

Page 68: ...her The motor lines and drive output terminals R T1 V T2 and W T3 should match in order to produce the desired phase order If the phase order is incorrect the drive will rotate in the opposite direction 49 9 Use 600 Vac vinyl sheathed wire for the power supply and motor lines 46 10 Use the correct wire gauges for the main circuit Refer to Table 3 2 through Table 3 4 46 When using comparatively lon...

Page 69: ...ive control circuit wiring 52 17 Ground the shields of shielded wiring to the GND terminal 56 18 If using a 3 Wire sequence properly set parameters for multi function contact input terminals S1 through S5 and properly wire control circuits 41 19 Check for any other wiring mistakes Only use a multimeter to check wiring 20 Properly fasten the control circuit terminal screws in the drive Refer to Tab...

Page 70: ...ED OPERATOR 73 4 3 THE DRIVE AND PROGRAMMING MODES 79 4 4 START UP FLOWCHART 87 4 5 BASIC OPERATION 88 4 6 POWERING UP THE DRIVE 112 4 7 NO LOAD OPERATION TEST RUN 114 4 8 TEST RUN WITH LOAD CONNECTED 116 4 9 VERIFYING AND BACKING UP PARAMETER SETTINGS 117 4 10 TEST RUN CHECKLIST 119 4 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 69 http nicontrols com ...

Page 71: ...o not touch any terminals before the capacitors have fully discharged Failure to comply could result in death or serious injury Before wiring terminals disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least one minu...

Page 72: ...d tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections Do not use an improper voltage source Failure to comply could result in death or serious injury by fire Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power Do not use improper combustible material...

Page 73: ...drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for any modification of the produ...

Page 74: ...バータの場合は電源の中性点が接地されていることを確認すること対応けが感電のおそれがあります危険 Read manual before installing Wait 5 minutes for capacitor discharge after disconnecting power supply To conform to requirements make sure to ground the supply neutral for 400V class Risk of electric shock WARNING 1 周波数指令 2 正転逆転選択 3 出力周波数 4 出力電流 5 出力電圧 6 モニタ 7 ベリファイ 8 セットアップ 9 パラメータ設定 4 2 Using the Digital LED Operator YASKAWA ELECTRIC TOEP C7...

Page 75: ...n if a Run command is active at any external Run command source Set parameter o2 06 to 0 to disable the STOP key priority 8 ENTER Key Selects all modes parameters settings etc Selects a menu item to move from one display screen to the next 9 LO RE Selection Key Switches drive control between the operator LOCAL and the control circuit terminals REMOTE Note LOCAL REMOTE key effective during stop in ...

Page 76: ... Flashing Table 4 2 Digital Text Display Text LED Text LED Text LED Text LED 0 9 I R 1 A J S 2 B K T 3 C L U 4 D M 1 V 5 E N W 1 6 F O X None 7 G P Y 8 H Q Z None 1 Displayed in two digits 4 2 Using the Digital LED Operator YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 75 4 Start Up Programming Operation http nicontrols com ...

Page 77: ...ing Flashing Quickly 1 Off When a Run command is selected from the LED operator LOCAL Run command is selected from device other than LED operator REMOTE During Run During deceleration to stop When a Run command is input and frequency reference is 0 During deceleration at a fast stop During stop by interlock operation During stop As shown 1 Refer to Figure 4 1 for the difference between flashing an...

Page 78: ...equency during stop Frequency setting OFF ON Flashing OFF OFF RUN LED RUN 0 Hz 6 Hz RUN STOP STOP Figure 4 2 RUN LED and Drive Operation 4 2 Using the Digital LED Operator YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 77 4 Start Up Programming Operation http nicontrols com ...

Page 79: ...racters are shown in this manual The drive will display the actual setting values 1 Verify Menu Set Up Mode Parameter Setting Mode Description of Key Operations PROGRAMMING MODE DRIVE MODE Figure 4 3 Digital LED Operator Screen Structure 1 Reverse can only be selected when LOCAL is set 4 2 Using the Digital LED Operator 78 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide ...

Page 80: ...gramming Mode is set to 1 enabled the drive can run even if the mode is switched to the programming mode When setting b1 08 to 0 disabled the mode cannot be switched to the programming mode while the drive is running Table 4 3 Summary of Modes Mode Group Description Key Press LED Digital Operator Display 1 Drive Mode Functions Motor operation and monitoring Frequency Reference Display Initial powe...

Page 81: ...up by setting parameter o1 02 Drive Mode Forward Reverse STOP Motor rotates forward Motor rotates in reverse Note For applications that should not run in reverse fans pumps etc set parameter b1 04 1 to prohibit the motor from rotating in reverse This sequence also puts the drive in LOCAL mode The LED is lit when LOCAL is selected Switching to reverse Drive Mode Output Frequency Display STOP Monito...

Page 82: ...y reference display screen n Drive Mode Details The following actions are possible in the Drive Mode Run and stop the drive Monitor the operation status of the drive frequency reference output frequency output current output voltage etc View information on an alarm Note Select Drive Mode when running The mode can be switched to any mode program mode etc other than drive mode while the drive is sto...

Page 83: ...The following actions are possible in the programming mode Verify Function Verify parameter setting changes from original default values Setup Group Access a list of commonly used parameters to simplify setup Parameter Setting Mode Access and edit all parameter settings The Setup Group within the Programming Mode In Setup Group the user can access the minimum group of parameters required to operat...

Page 84: ...powered up Parameter Display Press until appears 1 2 Figure 4 5 Setup Group Example u Changing Parameter Settings or Values This example explains changing C1 01 Acceleration Time 1 from 10 0 seconds default to 20 0 seconds Step Display Result 1 Turn on the power to the drive The initial display appears 2 Press the key until the Setup Mode Screen appears 4 3 The Drive and Programming Modes YASKAWA ...

Page 85: ...hich settings have been changed and is particularly useful when replacing a drive If no settings have been changed the Verify Menu will read The Verify menu also allows users to access and re edit edited parameters Note The Verify Menu will not display parameters from the A1 group even if those parameters have been changed from default settings The following example is a continuation of the steps ...

Page 86: ...hing from LOCAL mode to REMOTE mode when b1 07 1 resulting in death or serious injury Be sure all personnel are clear of rotating machinery and electrical connections prior to switching between LOCAL mode and REMOTE mode There are two ways to switch between LOCAL and REMOTE Note 1 After selecting LOCAL the LO RE light will remain lit 2 The drive will not allow the user to switch between LOCAL and ...

Page 87: ...hange the setting Table 4 4 lists parameters available in the Setup group If the desired parameter cannot be set in the Setup mode use the Parameter Setting mode Table 4 4 Setup Group Parameters Parameter Name b1 01 Frequency Reference Selection b1 02 Run Command Selection b1 03 Stop Method Selection C1 01 Acceleration Time 1 C1 02 Deceleration Time 1 C6 01 Drive Duty Selection C6 02 Carrier Frequ...

Page 88: ...o the motor Run the machine and check for desired operation Fine tune parameters Adjust application settings if necessary Check the machine operation and verify parameter settings Drive is ready to run the application START Apply main power on to the drive Adhere to safety messages concerning application of power Set the basic parameters b1 01 02 for frequency reference and run command source sele...

Page 89: ...ency Reference Source b1 01 This section explains how to assign the frequency reference Parameters b1 01 and b1 02 can be used to select the source of the run command and the frequency reference independently e g set the reference from the operator and set the run command from the terminals n Frequency Reference from the LED Operator b1 01 0 When b1 01 0 the frequency reference will be provided by...

Page 90: ...to 2 if 4 to 20 mA input is used When using 0 to 20 mA input set H3 01 to 3 Set DIP Switch S1 for current input position I V 10 5 V 20 mA power supply 0 or 4 to 20 mA input DIP switch S1 I V Drive A1 Main Frequency current input AC Analog common Figure 4 8 Current Input for the Frequency Reference 4 5 Basic Operation YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 89 4 S...

Page 91: ...itialize the run command using the Run and Stop keys Upon power up the drive uses parameter b1 02 to determine the run command location The following procedure indicates how to start and stop the drive through the LED operator after parameter b1 02 has been set to 0 Note When b1 02 Run Command Selection is not set to 0 operator press to set LOCAL Step Display Result 1 Turn on the power to the driv...

Page 92: ...igital Input Terminal S5 Function Selection 0 the functions of terminals S1 and S2 are set to 3 Wire sequence and the multi function input terminal becomes forward reverse run command terminal S1 S2 S5 SC Run Command Runs when S1 and S2 are closed Drive Stop Button N C Run Button N O Stop Command Stops when S1 and S2 are open FWD REV Command 1 Digital Input Common Run button pushed Stop button pus...

Page 93: ...p b1 17 0 If a run command is issued at power up the RUN indicator LED will flash quickly To change this and have the run command issued by the drive change parameter b1 17 to 1 u Stopping Method Selection b1 03 When a Stop command is issued the drive stops the motor using one of two possible methods n Ramp to Stop b1 03 0 When b1 03 0 the motor will decelerate to a stop when a stop command is ent...

Page 94: ...celeration Time 1 sets the time to accelerate from 0 to the maximum output frequency E1 04 C1 02 Deceleration Time 1 sets the time to decelerate from maximum output frequency to 0 No Parameter Name Description Setting Range Default C1 01 1 Acceleration Time 1 Sets the time to accelerate from 0 to 100 maximum output frequency 0 0 to 6000 0 10 0 s C1 02 1 Deceleration Time 1 Sets the time to deceler...

Page 95: ...ng Acceleration Deceleration Use S curve characteristics to smooth acceleration and deceleration and to minimize abrupt shock to the load Note Setting S curve characteristics will lengthen accel decel times as follows Accel Time Selected Accel Time C2 01 C2 02 2 Decel Time Selected Decel Time C2 03 C2 04 2 Setting Example Figure 4 13 illustrates S curve characteristics switching between forward an...

Page 96: ...s requiring a high overload tolerance with constant load torque like conveyors Use ND Rating for applications in which the torque requirements drop along with the speed Examples include fans or pumps where a high overload tolerance is not required Overload capability oL2 100 continuous 150 of drive rated current for 60 s 100 continuous 120 of drive rated current for 60 s C6 02 2 0 to 15 0 kHz defa...

Page 97: ...carrier frequency may need to be lowered if the motor cable is too long Refer to the table below Wiring Distance Up to 50 m Up to 100 m Greater than 100 m C6 02 Carrier Frequency Selection 1 to F 15 kHz 1 to 2 5 kHz 7 1 2 kHz 7 Carrier Frequency Setting Error oPE11 A carrier frequency setup error oPE11 will occur when carrier frequency gain C6 05 is greater than 6 and C6 03 C6 04 Note Refer to Tro...

Page 98: ... 2 4 3 4A0011 11 1 9 2 5 5 u Multi Step Speed Operation 4 Step Speed Select up to 9 preset references including Jog reference using two multi function inputs S4 and S5 Two multi step references can be selected using two multi function inputs as illustrated in Figure 4 14 n Multi Step Speed Operation Parameters No Name Description d1 01 Frequency Reference 1 Frequency reference o1 03 determines the...

Page 99: ... Reference 1 n Wiring Example Set up external switches SW1 and SW2 R L1 S L2 T L3 Three Phase 200 Vac 400 Vac S4 S5 SW1 SW2 SC U T1 V T2 W T3 M Drive Figure 4 14 Control Terminals for 4 Multi Step Speeds 4 5 Basic Operation 98 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide http nicontrols com ...

Page 100: ...t 1 Turn on the power to the drive The initial display appears 2 Set the frequencies listed below to the specified parameters 1 d1 01 5 Hz Step 1 1 2 d1 02 20 Hz Step 2 3 d1 03 50 Hz Step 3 4 d1 04 60 Hz Step 4 3 Press the key until the initial display appears 4 turns on 4 5 Basic Operation YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 99 4 Start Up Programming Operati...

Page 101: ...ntil the motor comes to a complete stop STOP Flashing Off 1 When the frequency reference is assigned to the LED operator b1 01 0 the first step in a multi step speed sequence comes from d1 01 Note When a run command is input from the control circuit terminal the frequency reference value is selected as follows When b1 01 0 and the run command is given the drive uses the frequency set to d1 01 When...

Page 102: ...d the operation levels of the braking transistor Voltage Setting Value of E1 01 Approximate Values ov Detection Level BTR Operation Level Uv Detection Level 200 V Class All settings 410 V 394 V 190 V single phase 160 V 400 V Class Setting 400 V 820 V 788 V 380 V Setting 400 V 740 V 708 V 350 V Note The braking transistor operation levels are valid for the drive internal braking transistor If an ex...

Page 103: ... of starting torque is required An AC reactor is installed J 50 Hz high starting torque K 60 Hz mid starting torque L 60 Hz high starting torque M 90 Hz with 60 Hz base Constant output When operating at greater than 60 Hz the output voltage will be constant N 120 Hz with 60 Hz base O 180 Hz with 60 Hz base The following tables show details on V f patterns The following graphs are for 200 V class d...

Page 104: ...ltage V Frequency Hz 0 15 200 1 5 3 60 24 Voltage V Frequency Hz Table 4 11 Rated Output Operation Examples M to O Example M 90 Hz Example N 120 Hz Example O 180 Hz 0 12 16 200 1 5 3 90 60 Voltage V Frequency Hz 0 12 16 200 1 5 3 120 60 Voltage V Frequency Hz 0 12 16 200 1 5 3 180 60 Voltage V Frequency Hz n V f Pattern Settings E1 04 to E1 10 Set up the V f pattern as shown in Figure 4 16 No Para...

Page 105: ...is case the E1 08 setting is disregarded 3 E1 03 is unaffected when the drive is initialized using parameter A1 03 but the settings for E1 04 through E1 10 are returned to their default values u Motor Parameters E2 01 to E2 03 n Setting Motor Parameters The following table provides instructions on how to set motor parameters Refer to the motor data sheet for the correct motor data No Parameter Nam...

Page 106: ...d number of relay contact switching times is normally 200 000 times current 1 A resistance load No Parameter Name Default H2 01 Terminal MA MB and MC Function Selection relay E Fault Note The setting range for H2 01 is 0 to 13D Refer to Parameter List on page 209 for more information Multi Function Contact Outputs 250 Vac 10 mA 1 A 30 Vdc 10 mA 1 A standard default setting MA MB MC Fault Fault Fig...

Page 107: ...ut Settings The following example illustrates how to program analog output terminal AM to generate a signal proportional to drive output current monitor U1 03 Using H4 01 to Display Monitor Contents Step Display Result 1 Turn on the power to the drive The initial display appears 2 Press until the Parameter setting menu is displayed 3 Press to enter the Parameter setting menu 4 Press and to select ...

Page 108: ...ction n Electronic Thermal Motor Protection The drive has built in electronic thermal overload protection to detect overload conditions This protection meets standards set by UL and cUL for motor thermal overload protection The protective feature is activated when the output current rises above the motor rated current for a specified time This speed sensitive protective feature interrupts the moto...

Page 109: ... motor 0 1 to 20 0 8 0 min Note Executing C6 01 Duty Cycle changes motor parameters E2 including motor rated current to the values of the maximum applicable motor Setting Procedure 1 Set E2 01 Motor Rated Current to the motor rated current Values set for the current become the base current for electronic thermal overload protection 2 Set the proper motor protection level to L1 01 The ability of th...

Page 110: ...ectively cool itself at speeds as low as 6 Hz Continuous operation with 100 load from 6 Hz to 50 60 Hz Notes on Motor Protection Motor protection meeting UL and cUL standards is achieved with the motor overload protection time L1 02 set to factory default setting Normally L1 02 Motor Overload Protection Time does not require setting If the motor overload tolerance is clear set the overload protect...

Page 111: ...sult 1 Turn on the power to the drive The initial display appears 2 Press until Monitor Display appears 3 Press to enter the Parameter Setting Screen 4 Press until U1 06 appears 5 Press to display the voltage reference The Output Voltage Reference appears Refer to Parameter List on page 209 for more details about Drive Status Monitors Table 4 13 Drive Status Monitors No Parameter Name Page U1 01 F...

Page 112: ...4 08 Heatsink Temperature 233 No Parameter Name Page U4 09 LED Check 233 U4 13 Peak Hold Current 233 4 5 Basic Operation YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 111 4 Start Up Programming Operation http nicontrols com ...

Page 113: ...utput terminals U T1 V T2 and W T3 with motor terminals U V and W Control circuit terminals Check control circuit terminal connections Drive control terminal status Open all control circuit terminals off Status of the load and connected machinery Uncouple the motor from the load n Status Display When the power supply to the drive is turned on the LED operator lights will appear as follows No Name ...

Page 114: ... to match the motor characteristics If the V f pattern voltage is increased motor torque may also increase However if the V f voltage is set too high these problems may occur Excessive motor current Motor overheat or vibration 4 6 Powering Up the Drive YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 113 4 Start Up Programming Operation http nicontrols com ...

Page 115: ...llowing items during operation The motor should rotate smoothly i e no abnormal noise or oscillation The motor should accelerate and decelerate smoothly n No Load Operation Instructions The following example illustrates a test run procedure using the digital operator Note Before starting the motor set the frequency reference d1 01 to 6 Hz Step Display Result 1 Turn on the power to the drive The in...

Page 116: ...ency in 10 Hz increments verifying smooth operation results at all speeds For each frequency monitor the drive output current U1 03 through the LED operator to confirm the current is well below the motor rated current 6 The drive should operate normally Press STOP to stop the motor RUN flashes until the motor comes to a complete stop STOP Flashing Off 4 7 No Load Operation Test Run YASKAWA ELECTRI...

Page 117: ...n Checklist Before Operation The motor should rotate in the proper direction The motor should accelerate and decelerate smoothly n Operating the Motor under Loaded Conditions Test run the application similarly to the no load test procedure when connecting the machinery to the motor Check monitor parameter U1 03 to ensure there is no overcurrent If the application permits running the load in the re...

Page 118: ...password is selected via parameter A1 05 The selected password must be entered in parameter A1 04 to unlock parameter access i e parameter setting A1 04 must match the value programmed into A1 05 The following parameters cannot be viewed or edited until the value programmed into A1 04 correctly matches the value as programmed in parameter A1 05 A1 01 and A1 03 Note Parameter A1 05 is hidden from v...

Page 119: ...us Drive Wizard Plus is a PC software tool for parameter management monitoring and diagnosis Drive Wizard Plus can load store and copy drive parameter settings For details refer to Help in the Drive Wizard Plus software The installation files can be obtained at no charge from U S http www yaskawa com 4 9 Verifying and Backing Up Parameter Settings 118 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC D...

Page 120: ...s for the motor rated current E2 01 and the motor protection selection L1 01 to ensure motor thermal protection 9 If the run command and frequency reference are provided via the control circuit terminals set the drive for REMOTE and be sure the LO RE light is out 85 10 If the control circuit terminals should supply the frequency reference select the correct voltage input signal level 0 to 10 V or ...

Page 121: ...4 10 Test Run Checklist This Page Intentionally Blank 120 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide http nicontrols com ...

Page 122: ...ive during a trial run 5 1 SECTION SAFETY 122 5 2 MOTOR PERFORMANCE FINE TUNING 125 5 3 DRIVE ALARMS FAULTS AND ERRORS 127 5 4 FAULT DETECTION 130 5 5 ALARM DETECTION 140 5 6 OPERATOR PROGRAMMING ERRORS 145 5 7 DIAGNOSING AND RESETTING FAULTS 147 5 8 TROUBLESHOOTING WITHOUT FAULT DISPLAY 149 5 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 121 http nicontrols com ...

Page 123: ... not touch terminals before the capacitors have fully discharged Failure to comply could result in death or serious injury Before wiring terminals disconnect all power to the equipment The internal capacitor remains charged even after the drive input power is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least one minu...

Page 124: ...ified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections Do not use an improper voltage source Failure to comply could result in death or serious injury by fire Verify that the rated voltage of the drive matches the voltage of the incoming drive input power before applying power Do not use improper combustible...

Page 125: ...ound terminal of the drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for modifica...

Page 126: ...ds on the drive capacity o2 04 and the Drive Duty Selection C6 01 7 Swing PWM 1 to 7 Poor motor torque at speeds below 10 Hz Motor hunting and oscillation Torque Compensation Gain C4 01 If motor torque is insufficient at speeds below 10 Hz increase the setting If motor hunting and oscillation with a relatively light load decrease the setting 1 00 0 50 to 1 50 Poor motor torque at low speeds Motor ...

Page 127: ...tion and deceleration Jump Frequency d3 01 through d3 04 Skips over the resonant frequencies of connected machinery Analog Filter Time Constant H3 13 Prevents fluctuation in the analog input signal due to noise Stall Prevention L3 01 through L3 06 Prevents motor speed loss and overvoltage Used when the load is too heavy and also during sudden acceleration deceleration Adjustment is not normally re...

Page 128: ...lose if a fault occurs When the drive detects a fault it will remain inoperable until that fault has been reset Refer to Fault Reset Methods on page 148 Minor Faults and Alarms When the drive detects an alarm or a minor fault The digital operator displays text that indicates the specific alarm or minor fault and the ALM indicator LED flashes The motor does not stop The multi function contact outpu...

Page 129: ...RAM Fault 131 FLASH Memory Fault 131 Watchdog Circuit Exception 131 Clock Fault 131 CPF22 A D Conversion Error 132 CPF23 PWM Feedback Data Fault 132 LED Operator Display Name Pg CPF24 Drive Capacity Signal Fault 132 EF0 Option Unit External Fault 132 to EF1 to EF5 External Fault input terminal S1 to S5 132 Err EEPROM Write Error 133 LF Output Phase Loss 133 oC Overcurrent 133 oFA01 Option Disconne...

Page 130: ...unication Error YES 140 CrST Cannot Reset YES 141 EF Run Command Input Error YES 141 to EF1 to EF5 External Fault input terminal S1 to S5 YES 141 oH Heatsink Overheat YES 142 oL3 Overtorque 1 YES 143 ov Overvoltage YES 143 PASS MEMOBUS Modbus Test Mode Complete No output 143 SE MEMOBUS Modbus Test Mode Fault YES 143 Uv Undervoltage YES 144 n Operation Errors Table 5 6 Operation Error Displays LED ...

Page 131: ...ommunications devices from drive input power lines Install a noise filter to the input side of the drive input power LED Operator Display Fault Name CoF Current Offset Fault The current sensor is damaged or there was residual current in the motor e g during sudden acceleration or when coasting when the drive attempted to start the motor Cause Possible Solution Due to residual induction current in ...

Page 132: ... the drive and check operation again Initialize the drive using A1 03 If the problem continues replace the drive The power supply was switched off within 5 seconds after changing the frequency reference when o2 05 is set to 1 Set up the external operation to allow at least 5 seconds pass before the power supply is shut off and after changing the frequency reference while o2 05 is set to 1 LED Oper...

Page 133: ...se Possible Solution An external fault was received from the PLC with other than H5 04 3 alarm only the drive continued to run after external fault Remove the cause of the external fault Remove the external fault input from the PLC Problem with the PLC program Check the PLC program and correct problems LED Operator Display Fault Name EF1 External Fault input terminal S1 External fault at multi fun...

Page 134: ...k for wiring errors and ensure the output cable is connected properly Correct the wiring The motor winding is damaged Check the resistance between motor lines Replace the motor if the winding is damaged The output terminal is loose Apply the tightening torque specified in this manual to fasten the terminals Refer to Wire Size and Torque Specifications on page 55 The motor being used is less than 5...

Page 135: ...or MC on the output side of the drive has turned on or off Set up the operation sequence so that the MC is not tripped while the drive is outputting current V f setting is not operating as expected Check the ratios between the voltage and frequency Set parameter E1 04 through E1 10 appropriately Lower the voltage if it is too high relative to the frequency Excessive torque compensation Check the a...

Page 136: ...n Increase the acceleration and deceleration times C1 01 through C1 04 Drive overloaded at low speeds Overload may occur at low speeds when using a general purpose motor even if operating within the rated current limitation Reduce the load Increase the speed If the drive is supposed to operate at low speeds either increase the motor capacity or use a motor specifically designed to operate with the...

Page 137: ...during acceleration and deceleration Increase the settings for the acceleration and deceleration times C1 01 through C1 04 Voltage is too high for the V f characteristics Adjust the preset V f pattern E1 04 through E1 10 This will mainly involve reducing E1 08 and E1 10 Be careful not to lower E1 08 and E1 10 excessively because this reduces load tolerance at low speeds Drive capacity is too small...

Page 138: ...efault setting Excessive braking load The braking torque was too high causing regenerative energy to charge the DC bus Reduce the braking torque use a braking option or lengthen decel time Surge voltage entering from the drive input power Install a DC link choke Note Voltage surge can result from thyristor convertor and phase advancing capacitor using same drive main input power supply Ground faul...

Page 139: ...f U4 05 is greater than 90 Check for anything wrong with the drive input power If nothing is wrong with the drive input power try the following solutions if the alarm continues Disable Input Phase Loss Protection selection L8 05 0 PF is detected if DC bus ripple is too high If it is disabled there is no fault but the ripple is still too high thereby the capacitors are stressed more and lose lifeti...

Page 140: ...blem with the voltage from the drive input power Check the voltage Correct the voltage to within range listed in drive input power specifications The power has been interrupted Correct the drive input power Drive internal circuitry has become worn Check the maintenance time for the capacitors U4 05 Replace the drive if U4 05 exceeds 90 The drive input power transformer is not large enough and volt...

Page 141: ...Minor Fault Name CALL Serial Communication Transmission Error Communication has not yet been established Cause Possible Solutions Minor Fault H2 01 10 Communications wiring is faulty there is a short circuit or something is not connected properly Check for wiring errors Correct the wiring Remove and ground shorts and reconnect loose wires YES Programming error on the master side Check communicatio...

Page 142: ...m Check the PLC Remove the cause of the error on the controller side YES Communications cable is disconnected or damaged Check the connector for a signal through the cable Replace the communications cable YES LED Operator Display Minor Fault Name CrST Cannot Reset Cause Possible Solutions Minor Fault Output H2 01 10 Fault reset was being executed when a run command was entered Ensure that a run co...

Page 143: ...Fault Name oH Heatsink Overheat The temperature of the heatsink exceeded the overheat pre alarm level Cause Possible Solutions Minor Fault Output H2 01 10 Surrounding temperature is too high Check the surrounding temperature Improve the air circulation within the enclosure panel Install a fan or air conditioner to cool surrounding area Remove anything near drive that may cause extra heat YES Inter...

Page 144: ...d Ground current has over charged the main circuit capacitors via the drive input power Check the motor power cable relay terminals and motor terminal box for short circuits Correct grounding shorts and turn the power back on YES Noise interference causes the drive to operate incorrectly Review possible solutions for handling noise interference Review section on handling noise interference and che...

Page 145: ... terminals have been properly tightened Apply the tightening torque specified in this manual to fasten the terminals Refer to Wire Gauges and Tightening Torque on page 46 YES There is a problem with the drive input power voltage Check the voltage Lower the voltage of the drive input power so that it is within the limits listed in the specifications YES Drive internal circuitry is worn Check the ma...

Page 146: ...side the possible setting range Set parameters to the proper values Note Other errors are given precedence over oPE02 when multiple errors occur at the same time LED Operator Display Error Name oPE03 Multi Function Input Selection Error A contradictory setting is assigned to multi function contact inputs H1 01 to H1 05 Cause Possible Solutions The same function is assigned to two multi function in...

Page 147: ...ommunication option is connected to the drive LED Operator Display Error Name oPE10 V f Data Setting Error The following setting errors have occurred where E1 04 is greater than or equal to E1 06 is greater than or equal to E1 07 is greater than or equal to E1 09 Cause Possible Solutions Correct the settings for E1 04 06 07 and 09 LED Operator Display Error Name oPE11 Carrier Frequency Setting Err...

Page 148: ... to determine the faults that have been triggered 2 If the fault continues to be displayed after cycling power remove the cause of the fault and reset u If the Drive Still has Power After a Fault Occurs 1 Look at the LED operator for information on the fault that occurred 2 Refer to Fault Displays Causes and Possible Solutions on page 130 3 Reset the fault Refer to Fault Reset Methods on page 148 ...

Page 149: ... the fault signal digital input via terminal S4 S4 is set fault reset as default H1 04 12 Fault Reset Switch Drive S4 Fault Reset Digital Input SC Digital Input Common If the above methods do not reset the fault turn off the drive main power supply Reapply power after LED operator display is out ON OFF 2 1 5 7 Diagnosing and Resetting Faults 148 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J...

Page 150: ...e LED parameter is current set for Parameters cannot be edited when in the Setup Mode STUP Switch modes so that PAr appears on the screen The wrong password was entered If the password entered to A1 04 does not match the password saved to A1 05 then drive settings cannot be changed Reset the password If you cannot remember the password Display parameter A1 04 Press the STOP button while pressing a...

Page 151: ...istakes Check the input terminal status monitor U1 10 The drive has been set to accept the frequency reference from the incorrect source Check parameter b1 01 Frequency Reference Selection 1 Set b1 01 to the correct source of the frequency reference 0 LED operator 1 Control circuit terminal default setting 2 MEMOBUS Modbus communications 3 Potentiometer option The terminal set to accept the main s...

Page 152: ...ters H1 03 through H1 05 are not set to 0 If the drive is supposed to be set up for a 3 Wire sequence then H1 oo must be set to 0 n Motor Rotates in the Opposite Direction from the Run Command Cause Possible Solutions Phase wiring between the drive and motor is incorrect Check the motor wiring Switch two motor cables U V and W to reverse motor direction Connect drive output terminals U T1 V T2 and...

Page 153: ...cally with a drive when using a 400 V class unit Install an AC reactor on the output side of the drive The motor fan has stopped or is clogged Check the motor fan n oPE02 Error Occurs when Lowering the Motor Rated Current Setting Cause Possible Solutions The motor rated current and the motor no load current settings in the drive are incorrect The user is trying to set the motor rated current in E2...

Page 154: ...djust V f pattern settings Incorrect frequency reference setting Check the multi function analog input settings Ensure the analog input value is set to the right value U1 13 The Stall Prevention level during acceleration and deceleration set too low Check the Stall Prevention level during acceleration L3 02 If L3 02 is set too low acceleration will take a fair amount of time Increase L3 02 The Sta...

Page 155: ... maximum output frequency and the base frequency reference are not set properly in relationship to each other Set the proper values for the maximum output frequency and base frequency E1 04 E1 06 Hunting Prevention is set up incorrectly Adjust the hunting prevention gain n1 02 n Noise From Drive or Output Lines When the Drive is Powered On Cause Possible Solutions Relay switching in the drive gene...

Page 156: ... an external source and the signal is noisy Ensure that noise is not affecting the signal lines Separate main circuit wiring and control circuit wiring Use twisted pair cables or shielded wiring for the control circuit Increase the analog input time filter constant H3 13 The cable between the drive and motor is too long Reduce the length of the cable n Motor Rotates After the Drive Output is Shut ...

Page 157: ...motor disable carrier frequency derating L8 38 0 Disabling the automatic carrier frequency derating increases the chances of an overload fault oL2 Switch to a larger capacity motor if oL2 faults occur too frequently n Motor Does Not Operate When the RUN Button on the Digital Operator is Pressed Cause Possible Solutions The LOCAL REMOTE mode is not selected properly Press the LOCAL REMOTE button to...

Page 158: ...se run command Set b1 04 0 to allow reverse run operation The drive prohibits reverse rotation Check parameter b1 04 Set the drive to allow the motor to rotate in reverse b1 04 0 A Reverse run signal has not been entered although 3 Wire sequence is selected Make sure that one of the input terminals S3 to S5 used for the 3 Wire sequence has been set for reverse n Peripheral Devices Affected by Driv...

Page 159: ...nd fault interrupter with a higher leakage current detection level such as a sensitivity current of 200 mA or greater per Unit with an operating time of 0 1 s or more or one that incorporates high frequency corrective actions Change the Carrier Frequency Selection C6 02 to lower the carrier frequency Note Leakage current increases in proportion to cable length 5 8 Troubleshooting without Fault Dis...

Page 160: ...ance of the drive to ensure that it receives the proper care to maintain overall performance 6 1 SECTION SAFETY 160 6 2 INSPECTION 163 6 3 PERIODIC MAINTENANCE 167 6 4 DRIVE COOLING FANS 170 6 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 159 http nicontrols com ...

Page 161: ...jury by contacting the motor case Do not remove covers or touch circuit boards while the power is on Failure to comply could result in death or serious injury Do not allow unqualified personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and servicing must be performed only by authorized personnel familiar with installa...

Page 162: ...ten all terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections Do not use an improper voltage source Failure to comply could result in death or serious injury by fire Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power D...

Page 163: ...drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for any modification of the produ...

Page 164: ...wing items on a daily basis to avoid premature deterioration in performance or product failure Copy this checklist and mark the Checked column after each inspection WARNING Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply can result in serious personal injury Before servicing the drive disconnect all power to the equipment The internal capacitor r...

Page 165: ... checked every 3 6 months however the drive may require more frequent inspection due to poor environments or rigorous use Operating and environmental conditions along with experience in each application will determine the actual inspection frequency for each installation Periodic inspection will help to avoid premature deterioration in performance or product failure Copy this checklist and mark th...

Page 166: ...ch as melted or cracked insulation Check coil voltage for over or under voltage conditions Replace damaged removable relays contactors or circuit board Braking Resistors Inspect for discoloration of heat stress on or around resistors Minor discoloration may be acceptable If discoloration exists check for loose connections Control Circuit Periodic Inspection General Inspect terminals for stripped d...

Page 167: ...rly installed Visually inspect the area Clear obstructions and clean air duct as required Motor Periodic Inspection Operation Check Check for increased vibration or abnormal noise Stop the motor and contact qualified maintenance personnel as required Note Periodic inspections should be performed every one or two years The drive however may require more frequent inspection due to poor environments ...

Page 168: ...ecific usage conditions These conditions are provided for the purpose of replacing parts to maintain performance Some parts may require more frequent replacement due to poor environments or rigorous use Usage conditions for estimated performance life Ambient temperature Yearly average of 30 C Load factor 80 maximum Operation time 12 hours a day n Performance Life Monitors The drive calculates the ...

Page 169: ...tionally the digital operator will display an alarm like shown in Table 6 5 to indicate the specific components that may need maintenance Table 6 5 Maintenance Alarms Digital Operator Alarm Display Function Corrective Action 1 LT 1 The cooling fans have reached 90 of their designated life time Replace the cooling fan 1 LT 2 The DC bus capacitors have reached 90 of their designated life time Contac...

Page 170: ...t Refer to Parameter List on page 209 for details on parameter settings NOTICE If these parameters are not reset after the corresponding parts have been replaced the Maintenance Monitor function will continue to count down the performance life from the value that was reached with the old part If the Maintenance Monitor is not reset the drive will not have the correct value of the performance life ...

Page 171: ...ur Yaskawa representative or supplier to order replacement cooling fans as required u Number of Cooling Fans Model CIMR Jo Cooling Fans Single Phase 200 V Class BA0001 BA0002 BA0003 BA0006 BA0010 1 Three Phase 200 V Class 2A0001 2A0002 2A0004 2A0006 1 2A0010 1 2A0012 1 2A0020 1 Three Phase 400 V Class 4A0001 4A0002 4A0004 4A0005 1 4A0007 1 4A0009 1 4A0011 1 6 4 Drive Cooling Fans 170 YASKAWA ELECT...

Page 172: ... electric shock wait at least one minute after all indicators are OFF and measure the DC bus voltage level to confirm safe level CAUTION Burn Hazard Do not touch a hot drive heatsink Failure to comply could result in minor or moderate injury Shut off the power to the drive when replacing the cooling fan To prevent burns wait at least 15 minutes and ensure the heatsink has cooled down n Removing th...

Page 173: ...ng Fan Cover 2 Remove the fan cable carefully disconnect the pluggable connector and remove the fan Figure 6 2 Disconnect and Remove the Fan 6 4 Drive Cooling Fans 172 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide http nicontrols com ...

Page 174: ...ife replace all cooling fans when performing maintenance 1 Install the replacement cooling fan into the drive ensuring the alignment pins line up as shown in the figure below A B C A Label facing up B Back C Front Figure 6 3 Cooling Fan Orientation 2 Ensure the connectors are properly connected and place the cable back into the recess of the drive 6 4 Drive Cooling Fans YASKAWA ELECTRIC TOEP C7106...

Page 175: ...ure that the left and right tabs are locked back into place 3 Align the left and right cover tabs to install the fan cover back on the top of the drive Figure 6 5 Installation 6 4 Drive Cooling Fans 174 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide http nicontrols com ...

Page 176: ...evices and options for the drive 7 1 SECTION SAFETY 176 7 2 DRIVE OPTIONS AND PERIPHERAL DEVICES 178 7 3 CONNECTING PERIPHERAL DEVICES 180 7 4 INSTALLING PERIPHERAL DEVICES 182 7 5 OPTIONS 196 7 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 175 http nicontrols com ...

Page 177: ...o the instructions described in this manual Do not remove covers or touch circuit boards while the power is on Failure to comply could result in death or serious injury Do not touch any terminals before the capacitors have fully discharged Failure to comply could result in death or serious injury Before wiring terminals disconnect all power to the equipment The internal capacitor remains charged e...

Page 178: ...ath or serious injury Disconnect all power to the drive and check for unsafe voltages before servicing Tighten all terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections NOTICE Observe proper electrostatic discharge procedures ESD when handling the drive and circuit boards Failure ...

Page 179: ...r SG Series Provides protection against potentially harmful leakage currents Note Yaskawa recommends installing a GFCI to the power supply side to protect drive wiring and to prevent other damage in the event of component failure An MCCB can also be used if permitted by the power system Magnetic Contactor Input SC Series Prevents potential damage to the braking resistor and other internal circuitr...

Page 180: ...tion kit for mounting the drive on a DIN rail NEMA Type 1 Kit EZZ020564o Parts to make the drive conform to NEMA Type 1 enclosure Others Drive Wizard Plus PC tool for drive setup and parameter management The installation files can be obtained at no charge from US http www yaskawa com Other areas Contact a Yaskawa representative Communication Options RS 422 485 Serial Communications Interface SI 48...

Page 181: ...or unit Co py Ver ify Re ad LOCK YASKAWA JVOP 181 USB Copy Unit COM ERR PC Engineering software tools Dedicated Cable RJ 45 D sub adapter 30cm RJ 45 cable 1m USB Copy Unit RJ 45 USB adapter USB cable 1 2 Figure 7 1 Connecting Peripheral Devices 1 NOTICE Do not connect the LAN port on a PC and the comm port of the RS 232 C Interface Option Unit SI 232 J and SI 232 JC Failure to comply may damage th...

Page 182: ...upply will be shut off during fault restart as the drive outputs a fault signal Keep this in mind when designing a wiring sequence to interrupt the power to the drive The default setting for the drive is to not trigger an output terminal that indicates a fault restart is being performed L5 02 0 7 3 Connecting Peripheral Devices YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start G...

Page 183: ...uit and devices wired to the main circuit while also providing overload protection Consider the following when selecting and installing an MCCB or ELCB The rated current of the MCCB or ELCB should be 1 5 to 2 times the rated output current of the drive Use an MCCB or ELCB with operation characteristics that do not trip the MCCB or ELCB faster than the drive overload protection shuts off the drive ...

Page 184: ... problem u Installing a Magnetic Contactor n Disconnecting the Power Supply The drive should be shut off in the case of a fault in external equipment such as braking resistors through use of a Magnetic Contactor MC NOTICE Do not connect electromagnetic switches or MCs to the output motor circuits without proper sequencing Improper sequencing of output motor circuits may cause damage to the drive N...

Page 185: ...hokes suppress surges in current and improve the power factor on the input side of the drive Use an AC reactor DC link choke or both To suppress harmonic current or improve the power factor of the power supply When using a phase advancing capacitor switch With a large capacity power supply transformer over 600 kVA Note Use an AC reactor or DC link choke when also connecting a thyristor converter s...

Page 186: ...Always use a surge suppressor or diode when operating with an inductive load Note Never connect a surge suppressor to the drive output u Connecting a Noise Filter n Input Side Noise Filter Drive outputs generate noise as a result of high speed switching This noise flows from inside the drive back toward the power supply possibly affecting other equipment Installing a noise filter to the input side...

Page 187: ...ilter Three Phase 200 400 V Refer to EMC Filter Installation on page 242 for details about EMC filter selection and installation in order to make the drive compliant with European standards EN61800 3 and the EMC guidelines n Output Side Noise Filter A noise filter on the output side of the drive reduces inductive noise and radiated noise Figure 7 7 illustrates an example of output side noise filte...

Page 188: ...ices Induced Noise Noise generated by electromagnetic induction can affect the signal line and may cause the controller to malfunction Preventing Induced Noise Use a noise filter on the output side or use shielded cables Lay the cables at least 30 cm away from the signal line to prevent induced noise B A C F G D E R L1 MCCB S L2 T L3 U T1 V T2 W T3 A Power supply B Drive C Shielded motor cable D M...

Page 189: ...filter F Shielded motor cable G Motor Figure 7 9 Reducing Radio Frequency Noise u Zero Phase Reactor A zero phase reactor can be used to reduce the noise on the input and output sides of the drive Close up of V T2 phase wiring 1st pass 4th pass 3rd pass 2nd pass D E F C B A Pass each wire U T1 V T2 W T3 through the core 4 times R L1 S L2 T L3 U T1 V T2 W T3 A Power supply B MCCB C Zero phase react...

Page 190: ...ermal overload relays protect the motor by disconnecting power lines to the motor due to a motor overload condition Install a motor thermal overload relay between the drive and motor When operating multiple motors on a single AC drive When using a power line bypass to operate the motor directly from the power line It is not necessary to install a motor thermal overload relay when operating a singl...

Page 191: ...ncy are used nuisance tripping of the thermal relay may occur due to increased leakage current Therefore reduce the carrier frequency or increase the tripping level of the thermal overload relay Nuisance Tripping Resulting from High AC Drive Carrier Frequency Current waveforms generated by high carrier frequency PWM drives tend to create additional temperature rise in overload relays Therefore it ...

Page 192: ...re panel install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels Do not allow ice to develop on the drive Refer to Installation Environment on page 29 for all other installation environment specifications 7 4 Installing Peripheral Devices YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Gu...

Page 193: ...2 7 5 8 3 0 2 2 5 0 4 6 0 2 0 8 0 2 0 06 0 3 2 7 0 1 1 8 BA0003B 020564B 2 7 5 8 4 6 2 2 5 0 4 6 0 2 0 8 0 2 0 06 1 5 4 3 0 2 2 7 Three Phase 200 V Class 2A0001B 020564A 2 7 5 8 3 0 2 2 5 0 4 6 0 2 0 8 0 2 0 06 0 3 2 7 0 1 1 8 2A0002B 020564A 2 7 5 8 3 0 2 2 5 0 4 6 0 2 0 8 0 2 0 06 0 3 2 7 0 1 1 8 2A0004B 020564A 2 7 5 8 4 3 2 2 5 0 4 6 0 2 0 8 0 2 0 06 1 5 3 9 0 1 2 4 2A0006B 020564A 2 7 5 8 5 0...

Page 194: ...564H 4 3 5 9 5 6 5 0 5 0 0 18 0 2 0 8 0 2 0 2 2 6 5 3 0 2 5 7 Three Phase 400 V Class 4A0001B 020564G 4 3 5 9 3 2 3 8 5 0 0 18 0 2 0 8 0 2 0 06 0 4 2 9 0 2 2 6 4A0002B 020564G 4 3 5 9 3 9 3 8 5 0 0 18 0 2 0 8 0 2 0 06 1 1 3 6 0 2 3 1 4A0004B 020564C 4 3 5 9 5 4 3 8 5 0 0 18 0 2 0 8 0 2 0 06 2 3 5 1 0 2 4 2 4A0005B 020564J 4 3 5 9 6 1 3 8 5 0 0 18 0 2 0 8 0 2 0 06 2 3 5 7 0 2 4 2 4A0007B 020564J 4 ...

Page 195: ...ove the Front Cover 2 Loosen the screw on the terminal cover Figure 7 12 B to remove the terminal cover and expose the conduit bracket Figure 7 12 A A B Figure 7 12 Remove the Terminal Cover 3 Loosen two screws attaching the conduit bracket Figure 7 13 A to remove 7 4 Installing Peripheral Devices 194 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide http nicontrols com ...

Page 196: ...perly connect all wiring after installing the drive and connecting other devices Reattach all protective covers when wiring is complete A A Pass power wiring and control signal wiring through different exit holes at the bottom of the drive Figure 7 14 Reattach the Protective Covers and Conduit Bracket 7 4 Installing Peripheral Devices YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick ...

Page 197: ...I 232 JC Allows the user to take advantage of the USB Copy Unit option and the Remote LED Operator option RS 422 RS 485 Interface for MEMOBUS Modbus Communication SI 485 J Allows the drive to connect to a network using MEMOBUS Modbus RTU protocol Option includes a communication cable connector Potentiometer AI V3 J Allows for easier speed control u Other Options Table 7 6 Other Options Option Mode...

Page 198: ... THREE PHASE 200 V CLASS DRIVES 199 A 3 THREE PHASE 400 V CLASS DRIVES 201 A 4 DRIVE SPECIFICATIONS 202 A 5 DRIVE WATT LOSS DATA 205 A 6 DRIVE DERATING DATA 207 Appendix A YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 197 http nicontrols com ...

Page 199: ...ing PWM 1 The following pages list information on rating changes based on drive model TERMS TERMS HD and ND HD refers to applications requiring constant torque output while ND refers to applications with variable torque needs The drive allows the user to select HD or ND torque depending on the application Fans pumps and blowers should use ND C6 01 1 and other applications generally use HD C6 01 0 ...

Page 200: ...at start and stop frequently Carrier Frequency 2 kHz user set 2 to 15 kHz Max Output Voltage V Three phase 200 to 240 V proportional to input voltage Max Output Frequency Hz 400 Hz user adjustable Power Supply Rated Voltage Rated Frequency Three phase power Three phase 200 to 240 V 50 60 Hz Single phase power 200 to 240 V 50 60 Hz Allowable Voltage Fluctuation 15 to 10 Allowable Frequency Fluctuat...

Page 201: ...to 8 kHz Current derating is required in order to raise the carrier frequency Note Differences between Heavy Duty HD ratings and Normal Duty ND ratings for the drive include rated input and output current overload capacity carrier frequency and current limit Set parameter C6 01 to 0 for HD or 1 for ND default A 2 Single Three Phase 200 V Class Drives 200 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA A...

Page 202: ...cy Three phase 380 to 480 V 50 60 Hz Allowable Voltage Fluctuation 15 to 10 Allowable Frequency Fluctuation 5 Harmonic Corrective Actions DC Link Choke Optional 1 Horsepower rating is based on 460 V Induction Type Squirrel Cage NEMA B 4 Pole Motors as represented in NEC Table 430 250 Full Load Current Three Phase Alternating Current Motors 2 Input current rating varies depending on the power suppl...

Page 203: ...ting Torque 150 3 Hz Speed Control Range 1 20 40 Accel Decel Time 0 00 to 6000 0 s allows four separate settings for accel and decel Braking Torque Instantaneous Average Decel Torque 1 0 1 0 2 kW over 150 0 4 0 75 kW over 100 1 5 kW over 50 2 2 kW and above over 20 Continuous Regen Torque 20 125 with a Braking Resistor Unit 2 10 ED 10 s with an internal braking resistor V f Characteristics User se...

Page 204: ... 380 V 3 phase 400 V 350 V 3 phase 380 V Momentary Power Loss Ride Thru Stops after 15 ms Heatsink Overheat Protection Protected by thermistor Braking Resistor Overheat Protection Overheat input signal for braking resistor Optional ERF type 3 ED Stall Prevention During acceleration and during run Separate settings for each type of stall prevention determine the current level at which stall prevent...

Page 205: ...1 to 0004 self cooled CIMR Jo4A0005 to 0011 cooling fan 1 Instantaneous average deceleration torque refers to the torque required to decelerate the motor uncoupled from the load from the rated motor speed down to zero in the shortest time 2 Ensure that Stall Prevention Selection during Deceleration is disabled L3 04 0 or set to 3 when using a braking resistor or the Braking Resistor Unit The defau...

Page 206: ...nk Loss W Interior Unit Loss W Total Loss W 2A0001 0 8 4 3 7 3 11 6 1 2 5 0 8 0 13 0 2A0002 1 6 7 9 8 8 16 7 1 9 7 6 9 5 17 1 2A0004 3 0 16 2 11 5 27 7 3 5 15 8 13 6 29 4 2A0006 5 0 27 4 15 9 43 3 6 0 27 5 17 2 44 7 2A0010 8 0 54 8 23 8 78 6 9 6 51 7 25 8 77 5 2A0012 11 0 70 7 29 9 100 6 12 0 61 3 30 4 91 7 2A0020 17 5 110 5 43 3 153 8 19 6 98 7 46 3 145 0 1 10 kHz for 2A0001 to2A0006 Table A 6 Wa...

Page 207: ... Total Loss W Rated Amps A Heatsink Loss W Interior Unit Loss W Total Loss W 4A0007 5 5 81 0 30 7 111 7 6 9 58 5 28 4 86 9 4A0009 7 2 84 6 32 9 117 5 8 8 63 7 31 4 95 1 4A0011 9 2 107 2 41 5 148 7 11 1 81 7 46 0 127 7 A 5 Drive Watt Loss Data 206 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide http nicontrols com ...

Page 208: ...A 1 No Name Description Range Def L8 12 Ambient Temperature Setting Adjust the drive overload oL2 protection level when the drive is installed in an environment that exceeds its ambient temperature rating 10 to 50 30 C L8 35 Installation Method Selection 0 IP20 IP00 Drive 1 Side by Side Mounting 2 NEMA Type 1 Drive 1 3 Finless Drive or External Heatsink Installation 0 to 3 0 1 This selection assum...

Page 209: ...up to 1000 m If the altitude exceeds 1000 m both the drive input voltage and the rated output current must be derated for 1 per 100 m The maximum altitude is 3000 m A 6 Drive Derating Data 208 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide http nicontrols com ...

Page 210: ... parameters and settings available in the drive B 1 PARAMETER GROUPS 210 B 2 PARAMETER TABLE 211 B 3 DEFAULTS BY DRIVE MODEL AND DUTY RATING ND HD 234 Appendix B YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 209 http nicontrols com ...

Page 211: ...ts 219 H2 Digital Outputs 221 H3 Analog Inputs 222 H4 Analog Outputs 223 Paramet er Group Name Page H5 Serial Communications Setup 223 L1 Motor Overload 225 L2 Power Loss Ride Thru 225 L3 Stall Prevention 225 L4 Reference Detection 226 L5 Fault Restart 227 L6 Overtorque Detection 227 L8 Hardware Protection 227 n1 Hunting Prevention 229 n3 Overexcitation Braking 229 o1 Monitor Display Selection 229...

Page 212: ... O 101 117 A1 03 Initialize Parameters Resets all parameters to factory default settings Initializes the drive then returns A1 03 to 0 0 No Initialize 2220 2 Wire Initialization 3330 3 Wire Initialization 0 to 3330 0 O 103 88 E1 03 L8 35 o2 04 o2 09 and all U2 monitors are not reset when performing initialization A1 04 Password 1 When the value set into A1 04 does not match the value set into A1 0...

Page 213: ...Reverse enabled 1 Reverse disabled 0 1 0 O 183 b1 07 LOCAL REMOTE Run Selection Determines the operation when the Run command source is switched from LOCAL to REMOTE or between REMOTE and MEMOBUS Modbus communication 0 External Run command has to be cycled at the new source to be activated 1 External Run command at new source is accepted immediately 0 1 0 O 186 b1 08 Run Command Selection while in...

Page 214: ...ration Times Use C1 parameters to configure motor acceleration and deceleration C1 01 1 Acceleration Time 1 Sets the time to accelerate from 0 to maximum frequency 0 0 to 6000 0 10 0 s S 200 93 C1 02 1 Deceleration Time 1 Sets the time to decelerate from maximum frequency to 0 S 201 93 C1 03 1 Acceleration Time 2 Sets the time to accelerate from 0 to maximum frequency when Accel Decel times 2 are ...

Page 215: ...p compensation function delay time Decrease the setting when the slip compensation response is too slow increase it when the speed is not stable 0 to 10000 2000 ms O 210 C4 Torque Compensation Use C4 parameters to configure Torque Compensation function C4 01 1 Torque Compensation Gain Sets the gain for the automatic torque voltage boost function and helps to produce better starting torque Increase...

Page 216: ...cient K depends on C6 03 C6 03 10 0 kHz K 3 10 0 kHz C6 03 5 0 kHz K 2 5 0 kHz C6 03 K 1 When C6 05 6 C6 04 is disabled makes the carrier frequency C6 03 value 1 0 to 15 0 3 O 225 C6 04 Carrier Frequency Lower Limit 1 0 to 15 0 3 O 226 C6 05 Carrier Frequency Proportional Gain Sets the relationship of output frequency to carrier frequency when C6 02 F 00 to 99 3 O 227 1 Parameter can be changed du...

Page 217: ...285 d1 07 1 Frequency Reference 7 Frequency reference when digital inputs Multi Step Speed Reference 2 3 H1 oo 4 and 5 are on 0 00 Hz O 286 d1 08 1 Frequency Reference 8 Frequency reference when multi function input Multi Step speed reference 1 2 3 H1 oo 3 4 5 are on 0 00 Hz O 287 d1 17 1 Jog Frequency Reference Frequency reference when digital inputs Jog Frequency Reference Forward Jog or Reverse...

Page 218: ...omes the designated Jump frequency plus or minus d3 04 0 0 to 20 0 1 0 Hz O 297 d4 Frequency Reference Hold Use d4 parameters to configure the drive frequency reference hold function d4 01 Frequency Reference Hold Function Selection Determines if the frequency reference or frequency reference bias is saved when the Run command is removed or the power goes off 0 Disabled 1 Enabled This parameter is...

Page 219: ...are set according to these rules E1 04 E1 06 E1 07 E1 09 E1 05 E1 08 E1 10 E1 09 E1 07 E1 06 E1 04 VACrms Out V Frequency Hz 40 0 to 400 0 60 Hz S 303 101 E1 05 1 Maximum Output Voltage 0 0 to 255 0 230 V S 304 101 E1 06 Base Frequency 0 0 to E1 04 60 Hz O 305 101 E1 07 Middle Output Frequency 0 0 to E1 04 3 0 Hz O 306 101 E1 08 1 Middle Output Frequency Voltage 0 0 to 255 0 18 4 V O 307 101 E1 09...

Page 220: ...rminals No Name Description Range Def Mode Addr Hex Pg H1 Multi Function Digital Input H1 parameters to assign functions to the multi function digital input terminals Unused terminals should be set to F H1 01 Multi Function Digital Input Terminal S1 Function Selection Assigns a function to the multi function digital inputs Refer to H1 Multi Function Digital Input Selections on page 220 for a descr...

Page 221: ... and 2 8 Baseblock Command N O Open Normal operation Closed No drive output 9 Baseblock Command N C Open No drive output Closed Normal operation A Accel Decel Ramp Hold Closed The drive pauses during acceleration or deceleration and maintains the output frequency F Not used Select this setting when not using the terminal or when using the terminal in a pass through mode 10 Up Command Open Maintain...

Page 222: ...Search from the max output frequency E1 04 62 External Search Command 2 Closed Activates Current Detection Speed Search from the frequency reference 67 Communications Test Mode Tests the MEMOBUS Modbus RS 422 485 interface No Name Description Range Def Mode Addr Hex Pg H2 Multi Function Digital Output MA MB MC Use H2 parameters to assign functions to the multi function digital output MA MB MC H2 0...

Page 223: ...tart is performed 3C LOCAL REMOTE Status Closed LOCAL Open REMOTE 3D Speed Search Closed Speed search is being executed 100 to 102 104 to 108 10B 10E 110 117 11A 11E 13C 13D H2 Parameter Functions Reversed Output Switching of 0 to 13D Reverse the output switching of the multi function output functions Set the last two digits of 1oo to reverse the output signal of that specific function Examples Se...

Page 224: ...cted monitor is at 100 Maximum output voltage is 10 V 999 9 to 999 9 100 0 S 41E 105 H4 03 1 Multi Function Analog Output Terminal AM Bias Sets terminal AM output level when selected monitor is at 0 999 9 to 999 9 0 0 O 41F 105 H5 MEMOBUS Modbus Communications Use H5 Parameters to connect the drive to a MEMOBUS Modbus network communication option required H5 01 2 Drive Slave Address Selects drive ...

Page 225: ...t time between receiving and sending data 10 to 65 10 ms O 42A H5 07 RTS Control Selection Selects request to send RTS control 0 Disabled RTS is always on 1 Enabled RTS turns on only when sending 0 1 1 O 42B H5 12 Run Command Method Selection 0 FWD STOP REV STOP Method 1 RUN STOP FWD REV Method 0 1 0 O 43D H5 13 MEMOBUS Freq Reference and Freq Monitor Unit 0 0 1 Hz 1 1 o1 03 based 2 100 30000 3 0 ...

Page 226: ...ime A larger L1 02 time will increase the time for an oL1 fault to occur This parameter does not typically require adjustment Should be set in accordance with the overload tolerance of the motor 0 1 to 20 0 8 0 min O 481 107 L1 13 Continuous Electrothermal Operation Selection Determines whether or not to hold the electrothermal value when the power supply is interrupted 0 Disabled 1 Enabled 0 1 1 ...

Page 227: ...rates with the flux level determined by n3 13 Overexcitation Gain 0 1 4 1 S 492 L3 05 Stall Prevention Selection during Run Selects the Stall Prevention method to use to prevent drive faults during run 0 Disabled Drive runs a set frequency A heavy load may cause the drive to trip on an oC or oL fault 1 Decel Time 1 The drive will decelerate at Decel Time 1 C1 02 if the output current exceeds the l...

Page 228: ...rm overtorque detection is always active and operation continues after detection 3 oL3 at Speed Agree Fault overtorque detection only active during Speed Agree and drive output will shut down on an oL3 fault 4 oL3 at RUN Fault overtorque detection is always active and drive output will shut down on an oL3 fault 0 to 4 0 O 4A1 L6 02 Torque Detection Level 1 Sets the overtorque detection level 100 i...

Page 229: ...uired 0 Disabled 1 Enabled 0 1 1 O 4BE L8 35 3 Installation Method Selection Selects the installation type 0 IP20 IP00 Drive 1 Side by Side Mounting 2 NEMA Type 1 Drive 3 Finless Drive or External Heatsink Installation 0 to 3 0 O 4EC L8 38 Carrier Frequency Reduction Provides protection to the IGBTs by reducing the carrier frequency at low speeds 0 Disabled 1 Enabled below 6 Hz 2 Enabled for the w...

Page 230: ... to 1 30 1 00 to 1 40 1 10 O 531 u o Operator Related Parameters o parameters are used to set up the LED digital operator displays No Name Description Range Def Mode Addr Hex Pg o1 Display Settings Use o1 parameters to configure the digital operator display o1 02 1 User Monitor Selection After Power Up Selects the monitor to display upon power up 1 Frequency Reference U1 01 2 Forward Reverse 3 Out...

Page 231: ...rameters to Read Copy and Verify the parameter settings to and from the drive o3 01 Copy Function Selection Selects the copy function operation 0 No action 1 READ All parameters are read from the drive and stored in the LED operator 2 COPY All parameters are copied from the LED operator to the drive 3 VERIFY Parameter settings in the drive are compared to those in the LED operator Note When using ...

Page 232: ... O 510 1 Parameter can be changed during run u U Monitors Monitor parameters allow the user to view drive status fault information and other information about drive operation No Name Description Analog Output Level Unit Mode Addr Hex U1 Operation Status Monitors Use U1 monitors to display the operation status of the drive U1 01 Frequency Reference Monitors the frequency reference 10 V Max frequenc...

Page 233: ...ut fault terminal MA MB MC No output signal available O 4A U1 13 Terminal Input Level Displays analog input A1 level 100 when input is 10 V or 20 mA 10 V 20 mA 100 0 1 O 4E U1 19 MEMOBUS Modbus Error Code Displays the contents of a MEMOBUS Modbus error CRC Error Data Length Error Not Used Parity Error Overrun Error Framing Error Timed Out Not Used No output signal available O 66 U1 25 Software No ...

Page 234: ...ter o4 05 can be used to reset this monitor No signal output avail 1 O 7C U4 06 2 Soft Charge Bypass Relay Maintenance Displays the soft charge bypass relay maintenance time as a percentage of the estimated product life Parameter o4 07 can be used to reset this monitor No signal output avail 1 O 7D6 U4 07 2 IGBT Maintenance Displays IGBT usage time as a percentage of expected performance life Para...

Page 235: ...nce Ω 35 98 20 56 20 56 9 84 9 842 5 156 Momentary power loss ride through time s 0 1 0 1 0 1 0 1 0 1 0 1 Mom power loss Baseblock time s 0 2 0 2 0 2 0 2 0 2 0 3 No Description Unit Default Settings Model CIMR Jo BA0006 BA0010 o2 04 Drive Model Selection Hex 33 34 C6 01 Normal Heavy Duty HD ND HD ND 0 1 0 1 C6 02 Carrier frequency 4 7 3 7 E2 01 Motor rated current A 3 30 6 20 6 20 8 50 E2 02 Motor...

Page 236: ...56 9 84 9 842 5 156 5 156 3 577 1 997 1 601 Momentary power loss ride through time s 0 1 0 1 0 1 0 1 0 1 0 1 0 2 0 2 0 3 0 3 Momentary power loss Baseblock time s 0 2 0 2 0 2 0 2 0 2 0 3 0 3 0 4 0 4 0 5 No Description Unit Default Settings Model CIMR Jo 2A0012 2A0020 o2 04 Drive Model Selection Hex 66 68 C6 01 Normal Heavy Duty HD ND HD ND 0 1 0 1 Motor rated power kW 2 2 3 0 4 0 5 5 C6 02 Carrier...

Page 237: ...s ride through time s 0 1 0 1 0 1 0 1 0 2 0 2 0 3 0 3 Momentary power loss Baseblock time s 0 2 0 2 0 2 0 3 0 3 0 4 0 4 0 5 No Description Unit Default Setting Model CIMR Jo 4A0007 4A0009 4A0011 o2 04 Drive Model Selection 95 96 97 C6 01 Normal Heavy Duty HD ND HD ND HD ND 0 1 0 1 0 1 Motor rated power kW 2 2 3 0 3 0 4 0 4 0 5 5 C6 02 Carrier frequency 3 7 3 7 3 7 E2 01 Motor rated current A 4 20 ...

Page 238: ... the guidelines and criteria for maintaining CE and UL standards C 1 SECTION SAFETY 238 C 2 EUROPEAN STANDARDS 241 C 3 UL STANDARDS 247 Appendix C YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 237 http nicontrols com ...

Page 239: ... touch any terminals before the capacitors have fully discharged Failure to comply could result in death or serious injury Before wiring terminals disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least one minute af...

Page 240: ... in death or serious injury by fire Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power Do not use improper combustible materials Failure to comply could result in death or serious injury by fire Attach the drive to metal or other noncombustible material Install adequate branch circuit protection according to applicable local codes and ...

Page 241: ...the drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for modification of the produ...

Page 242: ...eet the following conditions when combining this drive with other devices n Area of Use Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in accordance with IEC664 n Installing Fuses on the Input Side Always install input fuses that comply with UL standards to prevent the drive from short circuits Refer to Factory Recommended Drive Branch Circuit Protectio...

Page 243: ...EMC guidelines 1 Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards 2 Place the drive and EMC noise filter in the same enclosure 3 Use braided shield cable for the drive and motor wiring or run the wiring through a metal conduit 4 Keep wiring as short as possible Ground the shield on both the drive side and the motor side 5 Ground the largest ...

Page 244: ...sealant E Drive F Motor cable braided shield cable max 20 m G Motor H Cable clamp I Wiring distance as short as possible J EMC noise filter Figure C 2 EMC Filter and Drive Installation for CE Compliance Three Phase 200 V 400 V Class C 2 European Standards YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide 243 C Standards Compliance http nicontrols com ...

Page 245: ...aint or sealant E Drive F Motor cable braided shield cable max 20 m G Motor H Cable clamp I Wiring distance as short as possible J EMC noise filter Figure C 3 EMC Filter and Drive Installation for CE Compliance Single Phase 200 V Class C 2 European Standards 244 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide http nicontrols com ...

Page 246: ... 6 1 M4 M5 2A0002 FS23637 8 07 7 3 0 88 2 8 x 6 7 x 1 6 2 0 x 6 1 M4 M5 2A0004 FS23637 8 07 7 3 0 88 2 8 x 6 7 x 1 6 2 0 x 6 1 M4 M5 2A0006 FS23637 8 07 7 3 0 88 2 8 x 6 7 x 1 6 2 0 x 6 1 M4 M5 2A0010 FS23637 14 07 14 1 28 4 4 x 6 7 x 1 8 3 6 x 6 1 M4 M5 2A0012 FS23637 14 07 14 1 28 4 4 x 6 7 x 1 8 3 6 x 6 1 M4 M5 2A0020 FS23637 24 07 24 1 98 5 7 x 6 9 x 2 0 4 7 x 6 1 M4 M5 400 V Three Phase Units...

Page 247: ...el CIMR Jo DC Link Choke Model Rating 200V Three Phase Units 2A0004 UZDA B 5 4 A 8 mH 2A0006 400 V Three Phase Units 4A0002 UZDA B 3 2 A 28 mH 4A0004 Note Models not listed in the above table do not require a DC link choke for EMC compliance C 2 European Standards 246 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide http nicontrols com ...

Page 248: ...her equipment n Installation Area Do not install the drive to an area greater than pollution severity 2 UL standard n Ambient Temperature 10 to 40 C IP20 NEMA Type 1 10 to 50 C IP20 Open Chassis n Main Circuit Terminal Wiring Yaskawa recommends using UL listed copper wires rated at 75 C and closed loop connectors or CSA certified ring connectors sized for the selected wire gauge to maintain proper...

Page 249: ... 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10 10 14 to 10 Table C 4 Wire Gauge and Torque Specifications Model CIMR Jo2A Terminal Recomm Gauge AWG kcmil Wire Range AWG kcmil Screw Size Tightening Torque N m lb in 0001 0002 0004 0006 R L1 S L2 T L3 14 18 to 14 M3 5 0 8 to 1 0 7 1 to 8 9 U T1 V T2 W T3 14 18 to 14 1 2 18 to 14 B1 B2 18 to 14 14 18 to 14 ...

Page 250: ...rminal Recomm Gauge AWG kcmil Wire Range AWG kcmil Screw Size Tightening Torque N m lb in 0001 0002 0004 R L1 S L2 T L3 14 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10 14 14 to 10 0005 0007 0009 R L1 S L2 T L3 14 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10 10 14 to 10 0011 R L1 S L2 T L3 12 14 to 10 M4 1 2...

Page 251: ... terminals and three insulation caps Prepare input and output wiring using two sets for each connection Example Models with 14 AWG for both input and output require one set for input terminals and one set for output terminals so the user should order two sets of 100 066 218 Note Consider the amount of voltage drop when selecting wire gauges Increase the wire gauge when the voltage drop is greater ...

Page 252: ...80 BA0010 A6T40 40 FWH 100B 100 200 V Class Three Phase Drives 2A0001 A6T3 3 FWH 25A14F 25 2A0002 A6T6 6 FWH 25A14F 25 2A0004 A6T15 15 FWH 25A14F 25 2A0006 A6T20 20 FWH 25A14F 25 2A0010 A6T25 25 FWH 70B 70 2A0012 A6T25 25 FWH 70B 70 2A0020 A6T40 40 FWH 90B 90 400 V Class Three Phase Drives 4A0001 A6T3 3 FWH 40B 40 4A0002 A6T6 6 FWH 40B 40 4A0004 A6T15 15 FWH 50B 50 4A0005 A6T20 20 FWH 70B 70 4A000...

Page 253: ...le for use on a circuit capable of delivering not more than 31 000 RMS symmetrical amperes for 240 V in 200 V class drives up to 480 V for 400 V class drives motor overload protection u Drive Motor Overload Protection Set parameter E2 01 motor rated current to the appropriate value to enable motor overload protection The internal motor overload protection is UL listed and in accordance with the NE...

Page 254: ...e is powered up Setting L1 01 1 selects a motor with limited cooling capability below rated base speed when running at 100 load The oL1 function derates the motor when it is running below base speed Setting L1 01 2 selects a motor capable of cooling itself over a 10 1 speed range when running at 100 load The oL1 function derates the motor when it is running at 1 10 or less of its rated speed n L1 ...

Page 255: ...00 200 150 Cold Start Hot Start Motor Current E2 01 100 Time min Figure C 6 Motor Overload Protection Time C 3 UL Standards 254 YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive J1000 Quick Start Guide http nicontrols com ...

Page 256: ...uts for Maintenance Monitors 168 Alarms and Errors 127 Allowable Frequency Fluctuation 199 201 Allowable Voltage Fluctuation 199 201 Altitude Derating 208 Ambient Temperature Setting 207 228 Analog Filter Time Constant 126 Analog Input Filter Time Constant 223 B b1 01 88 100 150 212 b1 02 90 91 150 212 b1 03 92 93 b1 04 157 212 b1 07 212 b1 08 212 b1 14 212 b1 17 212 b1 Operation Mode Selection 21...

Page 257: ...Communication Parity Selection 223 Communication Speed Selection 223 Communications Test Mode 221 Connected Machinery Vibrates When Motor Rotates 155 Control Circuit Connection Diagram 52 Control Circuit Fault 128 Control Circuit Input Terminals 53 Control Circuit Output Terminals 54 Control Circuit Terminal Block Functions 53 Control Circuit Terminal Configuration 54 Cooling Fan Maintenance 110 C...

Page 258: ...128 132 EF1 132 141 EF1 to EF5 129 EF2 132 142 EF3 132 142 EF4 132 142 EF5 132 142 Electrical Thermal Motor Protection 107 EMC Guidelines 241 Err 128 133 Excessive Motor Oscillation and Erratic Rotation 155 External Digital Operator Connection Fault 137 External Fault 133 142 External Fault input terminal S1 to S5 128 129 External Fault user selection possible 221 External Search Command 1 221 Ext...

Page 259: ... 223 Heatsink Cooling Fan Operation Selection 228 Heatsink Overheat 128 129 142 Heatsink Temperature 111 Heavy Duty Ratings 198 Hunting Prevention Gain 125 Hunting Prevention Gain Setting 229 I I O Connections 40 IGBT Maintenance 111 233 IGBT Maintenance Setting 231 Initialize Parameters 88 211 Initial Operation 87 Input Current A 199 201 Input Phase Loss 128 138 Input Terminals 86 Input Terminal ...

Page 260: ...st Mode Error 143 MEMOBUS Modbus Error Code 232 Memobus Modbus Error Code 110 MEMOBUS Modbus Test Mode Complete 129 Mid Output Voltage A 125 Minimum Output Frequency 156 157 Minimum Output Voltage 125 Minor Alarms 128 Minor Faults 127 128 Modes 79 Momentary Power Loss Operation Selection 225 Monitor Output 54 Motor Does Not Operate When an External Run Command is Input 156 Motor Does Not Operate W...

Page 261: ...04 145 230 o2 05 230 o2 Multi Function Selections 229 o4 01 230 o4 02 230 o4 03 142 231 o4 05 231 o4 07 231 o4 09 231 o4 11 231 o4 Maintenance Period 230 oC 128 133 oFA01 128 134 oH 129 142 oH1 128 135 oL1 128 135 oL2 128 136 156 oL3 128 129 136 143 o Operator Related Parameters 229 oPE 145 oPE01 129 145 oPE02 129 145 oPE03 129 145 oPE05 129 146 oPE10 129 146 oPE11 129 146 Open Chassis IP20 32 33 ...

Page 262: ...formation 11 S Curve Characteristic at Accel End 214 S Curve Characteristic at Accel Start 214 S Curve Characteristic at Decel End 214 S Curve Characteristic at Decel Start 214 S Curve Characteristics 94 126 SE 129 143 Serial Communication Reference Selection 220 Serial Communication Transmission Error 129 140 Setup Mode 81 86 Shielded Twisted Pair Cables 57 Side by Side Setup 31 Sinking Sourcing ...

Page 263: ...33 U2 02 110 147 233 U2 Fault History 233 U2 Initial Value Selection 231 U4 Maintenance Monitors 233 U4 01 110 233 U4 04 110 233 U4 05 110 138 139 144 233 U4 06 139 233 U4 07 111 233 U4 08 111 233 U4 09 111 233 U4 13 111 233 U Monitors 231 Undervoltage 128 129 144 Undervoltage 3 139 Unexpected Noise from Connected Machinery 155 Up Command 220 User Monitor Selection After Power Up 229 Uv 129 144 Uv...

Page 264: ... Revision Reviewed and corrected entire documentation Chapter 3 Chapter 7 Revision Precautions on installing a leakage breaker Revision Wire Gauge and Torque Specifications Appendix C Revision Wire Gauge and Torque Specifications Revision Closed Loop Crimp Terminal Size Revision Fuse list Back Cover Revision Format and address July 2009 1 Back Cover Revision Address February 2008 First Edition htt...

Page 265: ...YASKAWA ELECTRIC SHANGHAI CO LTD 12F Carlton Bld No 21 HuangHe Road HuangPu District Shanghai 200003 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F ...

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