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YASKAWA CIMR-JA Series, Installation & Start-Up Manual

The YASKAWA CIMR-JA Series offers reliable and efficient motor control solutions. Ensure a smooth installation and start-up process with our comprehensive "Installation & Start-Up Manual." This essential manual is available for free download, exclusively on our website, providing you with the necessary information to optimize your product's performance.

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Preface & General

Safety

This section provides safety messages pertinent to this product

that,  if  not  heeded,  may  result  in  fatality,  personal  injury,  or

equipment  damage.  Yaskawa  is  not  responsible  for  the

consequences of ignoring these instructions.

I.1

PREFACE.........................................................10

I.2

GENERAL SAFETY...........................................12

i

YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual

9

2/6/2008-14:44

Summary of Contents for CIMR-JA Series

Page 1: ...O TOEP C710606 25B Type CIMR JA CIMR JT To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Peripheral Devices Options Specifications Parameter List Standards Compliance 7 Mechanical Installation Electrical Installation Start Up Programming Operation Troubleshooting Periodic Inspection Maintenance...

Page 2: ...ing recording or otherwise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskaw...

Page 3: ...nformation 12 Safety Messages 13 Drive Label Warnings 15 Warranty Information 16 Quick Reference 18 1 RECEIVING 19 1 1 Section Safety 20 1 2 Model Number and Nameplate Check 21 Nameplate 21 1 3 Drive Models 24 1 4 Component Names 25 IP20 Open Chassis 25 Front Views 27 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 3 2 6 2008 14 44 ...

Page 4: ...ck Configuration 47 3 5 Protective Covers 48 IP20 Open Chassis Cover Removal and Installation 48 3 6 Main Circuit Wiring 50 Main Circuit Terminal Functions 50 Wire Gauges and Tightening Torque 50 Main Circuit Terminal Power Supply and Motor Wiring 52 3 7 Control Circuit Wiring 54 Control Circuit Terminal Block Functions 55 Terminal Configuration 56 Wiring Procedure 57 3 8 I O Connections 60 Sinkin...

Page 5: ... Initialize Parameter Values A1 03 87 Frequency Reference Source b1 01 87 Run Command Input Selection b1 02 89 Stopping Method Selection b1 03 91 Acceleration Deceleration C1 01 to C1 04 92 Drive Duty Mode and Carrier Frequency Selection C6 01 and C6 02 93 Multi Step Speed Operation 4 Step Speed 96 Drive Input Voltage Setting E1 01 99 V f Pattern Settings E1 04 to E1 10 100 Motor Parameters E2 01 ...

Page 6: ...Fault Detection 126 Fault Displays Causes and Possible Solutions 126 5 5 Alarm Detection 134 Alarm Codes Causes and Possible Solutions 134 5 6 Operator Programming Errors 139 oPE Codes Causes and Possible Solutions 139 5 7 Diagnosing and Resetting Faults 141 Fault Occurs Simultaneously with Power Loss 141 If the Drive Still has Power After a Fault Occurs 141 Viewing Fault Trace Data After Fault 14...

Page 7: ...netic Contactor 172 Connecting an AC or DC Reactor 173 Connecting a Surge Absorber 174 Connecting a Noise Filter 174 Zero Phase Reactor 177 Installing Fuses on the Input Side 178 Installing a Motor Thermal Overload oL Relay on the Drive Output 178 NEMA Type 1 Kit 180 7 5 Communication Options 185 A SPECIFICATIONS 187 A 1 Heavy Duty and Normal Duty Ratings 188 A 2 Single Three Phase 200 V Class Dri...

Page 8: ... Determined by Drive Capacity o2 04 and ND HD C6 01 219 B 4 Defaults Determined by Carrier Frequency Selection C6 02 222 B 5 Defaults Determined by Carrier Frequency Reduction L8 38 223 C STANDARDS COMPLIANCE 225 C 1 Section Safety 226 C 2 European Standards 229 CE Low Voltage Directive Compliance 229 EMC Guidelines Compliance 230 C 3 UL Standards 236 UL Standards Compliance 236 Drive Motor Overlo...

Page 9: ...if not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for the consequences of ignoring these instructions I 1 PREFACE 10 I 2 GENERAL SAFETY 12 i YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 9 2 6 2008 14 44 ...

Page 10: ...mage losses or claims arising from misapplication of its products This manual is designed to ensure correct and suitable application of Variable J1000 Series Inverters Read this manual before attempting to install operate maintain or inspect an Inverter and keep it in a safe convenient location for future reference Be sure you understand all precautions and safety information before attempting app...

Page 11: ...u Terms and Abbreviations Drive Yaskawa J1000 Series Drive i 1 Preface YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 11 2 6 2008 14 44 ...

Page 12: ...ual number shown on the front cover If nameplate becomes worn or damaged order a replacement from your Yaskawa representative or the nearest Yaskawa sales office WARNING Read and understand this manual before installing operating or servicing this drive The drive must be installed according to this manual and local codes The following conventions are used to indicate safety messages in this manual...

Page 13: ...onsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Before servicing disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off The charge indicator ...

Page 14: ...y could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Do not remove covers or touch circuit boards while the power is on Failure to comply could result in death or serious injury Fire Hazard Do not use an improper voltage source Failure to comply cou...

Page 15: ...mage or missing parts Install adequate branch circuit short circuit protection per applicable codes Failure to comply could result in damage to the drive The drive is suitable for circuits capable of delivering not more than 30 000 RMS symmetrical Amperes 240 Vac maximum 200 V Class and 480 Vac maximum 400 V Class Do not expose the drive to halogen group disinfectants Failure to comply may cause d...

Page 16: ...Figure i 1 Warning Information Warning Label Figure i 2 Warning Information Position u Warranty Information n Warranty Period This drive is warranted for 12 months from the date of delivery to the customer or 18 months from the date of shipment from the Yaskawa factory whichever comes first i 2 General Safety 16 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual ...

Page 17: ...er reasons where the customer is determined to be responsible Problems due to additions or modifications made to a Yaskawa product without Yaskawa s understanding Problems due to the use of a Yaskawa product under conditions that do not meet the recommended specifications Problems caused by natural disaster or fire After the free warranty period elapses Replenishment or replacement of consumables ...

Page 18: ... Details of Safety Measures The functions listed below affect the safe operation of the drive Ensure that the settings fit the application requirements prior to operation Safe operations Run by power on Parameter setting b1 17 LOCAL REMOTE key effective during stop in drive mode Parameter o2 01 LED operator stop key priority selection Parameter o2 02 Enter press required after changing the keypad ...

Page 19: ...g the drive and illustrates the different enclosure types and components 1 1 SECTION SAFETY 20 1 2 MODEL NUMBER AND NAMEPLATE CHECK 21 1 3 DRIVE MODELS 24 1 4 COMPONENT NAMES 25 1 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 19 2 6 2008 14 44 ...

Page 20: ...result in ESD damage to the drive circuitry A motor connected to a PWM drive may operate at a higher temperature than a utility fed motor and the operating speed range may reduce motor cooling capacity Ensure that the motor is suitable for inverter duty and or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions 1 1 Section Safety 20 YAS...

Page 21: ...ur supplier u Nameplate PRG 1010 UL C US LISTED IND CONT EQ 7J48 B CIMR JA2A0004BAA YASKAWAELECTRIC CORPORATION MADE IN JAPAN AC3PH 200 240V 50 60Hz 2 7A 1 4A AC3PH 0 240V 0 400Hz 1 2A 0 8A 0 9 kg E131457 IP20 PASS MODEL MAXAPPLI MOTOR 0 75kW 0 4kW REV A INPUT OUTPUT MASS O N S N FILE NO Drive model Input specifications Output specifications Lot number Serial number Software version Figure 1 1 Nam...

Page 22: ...Capacity kW Rated Output Current A 0001 0 2 1 2 0001 0 1 0 8 0002 0 4 1 9 0002 0 2 1 6 0003 0 75 3 3 0003 0 4 3 0006 1 1 6 0006 0 75 5 0010 2 2 9 6 0010 1 5 8 n Three Phase 200 V Normal Duty Heavy Duty No Max Motor Capacity kW Rated Output Current A No Max Motor Capacity kW Rated Output Current A 0001 0 2 1 2 0001 0 1 0 8 0002 0 4 1 9 0002 0 2 1 6 0004 0 75 3 5 0004 0 4 3 0006 1 1 6 0006 0 75 5 00...

Page 23: ...04 1 5 4 1 0004 0 75 3 4 0005 2 2 5 4 0005 1 5 4 8 0007 3 0 6 9 0007 2 2 5 5 0009 3 7 8 8 0009 3 0 7 2 0011 5 5 11 1 0011 3 7 9 2 1 Drives with these specifications do not guarantee complete protection for the specified environmental condition 1 2 Model Number and Nameplate Check YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 23 1 Receiving 2 6 2008 14 44 ...

Page 24: ... Class BA0001B BA0002B BA0003B BA0006B BA0010B Three Phase 200 V Class 2A0001B 2A0002B 2A0004B 2A0006B 2A0008B 2A0010B 2A0012B 2A0018B 2A0020B Three Phase 400 V Class 4A0001B 4A0002B 4A0004B 4A0005B 4A0007B 4A0009B 4A0011B 1 3 Drive Models 24 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 14 44 ...

Page 25: ...t cover screw F Option connector cover G Front cover H LED operator Refer to Using the Digital LED Operator on page 73 I Case J Cooling fan 1 K Fan cover 1 Figure 1 2 Exploded View of IP20 Open Chassis Type Components Three Phase AC200 V CIMR Jo2A0006B 1 The drives CIMR JoBA0001B 0003B and CIMR Jo2A0001B 0004B do not have a cooling fan or a cooling fan cover 1 4 Component Names YASKAWA ELECTRIC TO...

Page 26: ...onnector cover H Front cover I LED operator Refer to Using the Digital LED Operator on page 73 J Case K Cooling fan 1 L Fan cover 1 Figure 1 3 Exploded view of IP20 Open Chassis Type Components Three Phase AC200 V CIMR Jo2A0012B 1 The drives CIMR JoBA0006B and CIMR Jo4A0001B 0004B do not have a cooling fan or a cooling fan cover 1 4 Component Names 26 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC D...

Page 27: ...ode Switch on page 60 C Control circuit terminal Refer to Control Circuit Wiring on page 54 D Main circuit terminal Refer to Wiring the Main Circuit Terminal on page 53 E Ground terminal F Terminal cover G Option unit connector Figure 1 4 Front Views of Drives 1 4 Component Names YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 27 1 Receiving 2 6 2008 14 44 ...

Page 28: ...1 4 Component Names This Page Intentionally Blank 28 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 14 44 ...

Page 29: ... This chapter explains how to properly mount and install the drive 2 1 SECTION SAFETY 30 2 2 MECHANICAL INSTALLATION 33 2 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 29 2 6 2008 14 44 ...

Page 30: ...are placed inside the same enclosure panel install proper cooling to ensure air entering the enclosure does not exceed 40 C CAUTION Crush Hazard Do not carry the drive by the front cover Failure to comply may result in minor or moderate injury from the main body of the drive falling 2 1 Section Safety 30 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008...

Page 31: ...ndard blower cooled motor If 100 torque is required continuously at low speed consider using a special drive or vector motor Select a motor that is compatible with the required load torque and operating speed range Do not operate motors above the maximum rated RPM Failure to comply may lead to bearing or other mechanical motor failures The speed range for continuous operation differs according to ...

Page 32: ... drive according to its rated output current When the distance between the motor and drive is long use a cable thick enough to connect the motor to the drive to prevent motor torque reduction When using an explosion proof motor it must be subject to an explosion proof test in conjunction with the drive This is also applicable when an existing explosion proof motor is to be operated with the drive ...

Page 33: ...ss and free of condensation Storage Temperature 20 C to 60 C Surrounding Area Install the drive in an area free from oil mist and dust metal shavings oil water or other foreign materials radioactive materials combustible materials e g wood harmful gases and liquids excessive vibration chlorides direct sunlight Altitude 1000 m or lower Vibration 10 to 20 Hz at 9 8 m s2 20 to 55 Hz at 5 9 m s2 Orien...

Page 34: ...equired installation spacing to maintain sufficient space for airflow and wiring Install the heatsink against a closed surface to avoid diverting cooling air around the heatsink A A C C B Side Clearance Top Bottom Clearance A 30 mm minimum B Airflow direction C 100 mm minimum Figure 2 2 Correct Installation Spacing 2 2 Mechanical Installation 34 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J...

Page 35: ...ing drives of different sizes into the same enclosure panel the tops of the drives should line up Leave space between the top and bottom of stacked drives for cooling fan replacement if required Using this method it is possible to replace the cooling fans later u Removing and Attaching the Protective Covers Refer to Electrical Installation on page 39 for information regarding the removal and reatt...

Page 36: ...2A0004B 2A0006B 37 BA0006B BA0010B 2A0008B 2A0010B 2A0012B 2A0018B 2A0020B 4A0001B 4A0002B 4A0004B 4A0005B 4A0007B 4A0009B 4A0011B 38 Note Refer to Specifications on page 187 for information on the amount of heat generated by the drive and appropriate cooling methods 2 2 Mechanical Installation 36 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 14 44 ...

Page 37: ...5 3 0 6 BA0002B 68 128 76 56 118 5 6 5 67 5 3 0 6 BA0003B 68 128 118 56 118 5 38 5 109 5 5 1 0 Three Phase 200 V Class 2A0001B 68 128 76 56 118 5 6 5 67 5 3 0 6 2A0002B 68 128 76 56 118 5 6 5 67 5 3 0 6 2A0004B 68 128 108 56 118 5 38 5 99 5 5 0 9 2A0006B 68 128 128 56 118 5 58 5 119 5 5 1 1 2 2 Mechanical Installation YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up M...

Page 38: ...012B 108 128 137 5 96 118 5 58 129 5 1 7 2A0018B 140 128 143 128 118 5 65 134 5 5 2 4 2A0020B 140 128 143 128 118 5 65 134 5 5 2 4 Three Phase 400 V Class 4A0001B 108 128 81 96 118 5 10 72 5 5 1 0 4A0002B 108 128 99 96 118 5 28 90 5 5 1 2 4A0004B 108 128 137 5 96 118 5 58 129 5 1 7 4A0005B 108 128 154 96 118 5 58 145 5 5 1 7 4A0007B 108 128 154 96 118 5 58 145 5 5 1 7 4A0009B 108 128 154 96 118 5 ...

Page 39: ... 3 MAIN CIRCUIT CONNECTION DIAGRAM 46 3 4 TERMINAL BLOCK CONFIGURATION 47 3 5 PROTECTIVE COVERS 48 3 6 MAIN CIRCUIT WIRING 50 3 7 CONTROL CIRCUIT WIRING 54 3 8 I O CONNECTIONS 60 3 9 MAIN FREQUENCY REFERENCE 63 3 10 BRAKING RESISTOR 65 3 11 INTERLOCKING WITH CONNECTED MACHINERY 67 3 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 39 2 6 2008 14 44 ...

Page 40: ...ry by contacting the motor case Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure to comply could result in death or serious injury Remove all metal objects such as watches and rings secure loose clothing and wear eye protection before beginning work on the drive Do not remove covers or touch circuit boards while the power is on Failure to comp...

Page 41: ...ghten all terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections Do not use improper combustible materials Failure to comply could result in death or serious injury by fire Attach the drive to metal or other noncombustible material Do not use an improper voltage source Failure to c...

Page 42: ... poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices Failure to comply could result in damage to the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warra...

Page 43: ...elivering not more than 30 000 RMS symmetrical amperes 240 Vac maximum 200 V Class and 480 Vac maximum 400 V Class NOTICE When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters pay special attention to the motor insulation voltage or use an inverter duty motor Failure to comply could lead to motor insulation breakdown NOTICE Do not connect the AC control circui...

Page 44: ...CCB THRX OFF ON MC SA SA Three phase power supply 200 to 240 V Jumper DIP switch S1 Sink Source Terminals 1 2 B1 and B2 are for connecting options Never connect power supply lines to these terminals _ Monitor output Option unit connector main circuit terminal shielded line twisted pair shielded line control terminal 4 5 6 7 0 to 10 V 20 k 0 4 to 20 mA 250 Figure 3 1 Drive Standard Connection Diagr...

Page 45: ...inal S1 may cause the drive to start WARNING When 3 Wire sequence is used set the drive to 3 Wire sequence before wiring the control terminals and ensure parameter b1 17 is set to 0 drive does not accept a run command at power up default If the drive is wired for 3 Wire sequence but set up for 2 Wire sequence default and if parameter b1 17 is set to 1 drive accepts a Run command at power up the mo...

Page 46: ...or DC reactor option Braking Resistor Unit option R L1 S L2 1 2 B1 B2 U T1 V T2 W T3 Figure 3 3 Connecting Single Phase Main Circuit Terminals NOTICE Do not connect T L3 terminal when using single phase power supply input Incorrect wiring may damage the drive u Three Phase 200 V Class CIMR Jo2A0001 0020 Three Phase 400 V Class CIMR Jo4A0001 0011 Drive Motor Three phase 200 Vac 400 Vac Braking Resi...

Page 47: ...IMR J BA0001 0002 CIMR J 2A0001 0002 Models CIMR J BA0006 0010 CIMR J 2A0008 0010 0012 0018 0020 CIMR J 4A0001 0002 0004 0005 0007 0009 0011 0004 0006 0003 Figure 3 5 Main Circuit Terminal Block Configurations 3 4 Terminal Block Configuration YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 47 3 Electrical Installation 2 6 2008 14 44 ...

Page 48: ...that locks the front cover in place to remove Figure 3 6 Remove the Front Cover on an IP20 Open Chassis Drive 2 Apply pressure to the tabs on each side of the terminal cover Pull the terminal cover away from the drive while pushing in on the tabs to pull the cover free Figure 3 7 Remove the Terminal Cover on an IP20 Open Chassis Drive 3 5 Protective Covers 48 YASKAWA ELECTRIC TOEP C710606 25B YASK...

Page 49: ...otective covers when wiring is complete Apply only a small amount of pressure to lock the cover back into place Figure 3 8 Reattach the Protective Covers on an IP20 Open Chassis Drive 3 5 Protective Covers YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 49 3 Electrical Installation 2 6 2008 14 44 ...

Page 50: ...nals Ground Grounding Terminal For 200 V class 100 Ω or less For 400 V class 10 Ω or less 52 u Wire Gauges and Tightening Torque Select the appropriate wires and crimp terminals from Table 3 2 through Table 3 4 Note 1 Wire gauge recommendations based on drive continuous current ratings using 75 C 600 Vac vinyl sheathed wire assuming ambient temperature within 30 C and wiring distance less than 100...

Page 51: ...to 8 9 0 75 to 2 0 18 to 14 2 14 0008 0010 R L1 S L2 T L3 U T1 V T2 W T3 1 2 B1 B2 M4 1 2 to 1 5 10 6 to 13 3 2 0 to 5 5 14 to 10 2 14 M4 1 2 to 1 5 10 6 to 13 3 2 0 to 5 5 14 to 10 3 5 12 0012 R L1 S L2 T L3 U T1 V T2 W T3 1 2 B1 B2 M4 1 2 to 1 5 10 6 to 13 3 2 0 to 5 5 14 to 10 3 5 12 0018 0020 R L1 S L2 T L3 U T1 V T2 W T3 1 2 B1 B2 M4 1 2 to 1 5 10 6 to 13 3 2 0 to 5 5 14 to 10 5 5 10 n Three ...

Page 52: ...e as the leakage current from the cable increases An increase in leakage current may trigger an overcurrent situation and weaken the accuracy of the current detection Adjust the drive carrier frequency according to the following table If the motor wiring distance exceeds 100 m because of the system configuration reduce the ground currents Refer to Table 3 5 to set the carrier frequency to an appro...

Page 53: ...Failure to comply may result in death or serious injury Note A cover placed over the DC Bus and braking circuit terminals prior to shipment helps prevent miswiring Cut away covers as needed for terminals with a needle nose pliers A A Protective Cover to Prevent Miswiring Main Circuit Connection Diagram Refer to section 3 3 Main Circuit Connection Diagram on page 46 for drive main power circuit con...

Page 54: ...wer supply 10 5 max 20 mA Digital output 250 Vac 10 mA to 1 A 30 Vdc 10 mA to 1 A default setting Main speed frequency reference Multi function programmable Sink Source 2 3 0 to 10 Vdc 2 mA Analog monitor output Monitor output main circuit terminal shielded line twisted pair shielded line control terminal Figure 3 10 Control Circuit Connection Diagram 1 Connected using sequence input signal S1 to ...

Page 55: ...ng mode When using source mode set DIP switch S3 to allow for a 24 Vdc 10 external power supply Refer to Sinking Sourcing Mode Switch on page 60 S2 Multi function input 2 Closed Reverse run Open Stop S3 Multi function input 3 External fault N O S4 Multi function input 4 Fault reset S5 Multi function input 5 Multi step speed reference 1 SC Multi function input common Control common Sequence common ...

Page 56: ...e Tightening Torque N m Tightening Torque in lbs Bare Wire Terminal Ferrule Type Terminal Wire Type Applicable wire size mm2 AWG Recomm mm2 AWG Applicable wire size mm2 AWG Recomm mm2 AWG MA MB MC M3 0 5 to 0 6 4 4 to 5 3 Stranded 0 25 to 1 5 24 to 16 Single 0 25 to 1 5 24 to 16 0 75 18 0 25 to 1 0 24 to 18 0 5 20 Shielded line etc S1 S5 SC V A1 AC AM M2 0 22 to 0 25 1 9 to 2 2 Stranded 0 25 to 1 ...

Page 57: ...ion due to electrical interference NOTICE Separate wiring for digital output terminals MA MB and MC from wiring to other control circuit lines Improper wiring practices could result in drive or equipment malfunction or nuisance trips NOTICE Use a class 2 power supply UL standard when connecting to the control terminals Improper application of peripheral devices could result in drive performance de...

Page 58: ...inal ends A Control terminal block B Avoid fraying wire strands when stripping insulation from wire Strip length 5 5 mm C Single wire or stranded wire D Loosen screw to insert wire E Blade depth of 0 4 mm or less Blade width of 2 5 mm or less Figure 3 13 Terminal Board Wiring Guide A F C D E B A Drive side B Connect shield to ground terminal of drive C Insulation D Control device side E Shield she...

Page 59: ...source to supply the frequency reference Failure to comply could result in poor system performance V A1 AC A B C D A Drive B Ground terminal shield connection C V Frequency setting power source 10 5 Vdc maximum 20 mA D A1 Main speed frequency reference 0 to 10 Vdc 20 kΩ or 4 to 20 mA 250 Ω 0 to 20 mA 250 Ω Figure 3 15 Wiring the Frequency Reference to the Control Circuit Terminals External Referen...

Page 60: ...nd sourcing mode the drive is preset to sinking mode Table 3 10 Sinking Sourcing Mode Setting Set Value Details SINK Sinking Mode 0 V common default setting SOURCE Sourcing Mode 24 V common SINK SOURCE DIP Switch S3 Figure 3 16 DIP Switch S3 3 8 I O Connections 60 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 14 44 ...

Page 61: ...power supply S1 SINK SOURCE S2 S3 S3 24 V S4 S5 SC SINK SOURCE FWD Run Stop REV Run Stop External Fault N O Fault Reset Multi step Speed 1 Shielded Cable Multi funciton input Figure 3 17 Sinking Mode Sequence from NPN Transistor 0 V Common 3 8 I O Connections YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 61 3 Electrical Installation 2 6 2008 14 44 ...

Page 62: ...ternal 24 V power supply S1 24V S2 S3 24V S4 S5 SC S3 SINK SOURCE SINK SOURCE External power supply FWD Run Stop REV Run Stop External Fault N O Fault reset Multi step speed 1 Shielded cable Figure 3 18 Source Mode Sequence from PNP Transistor 24 V Common 3 8 I O Connections 62 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 14 44 ...

Page 63: ...c with lower limit or 1 0 to 10 Vdc without lower limit Table 3 11 Frequency Reference Configurations Voltage Input Current Input 10 5 V 20 mA current Main speed frequency reference voltage input Frequency reference common Drive V A1 AC 0 to 10 V 10 5 V 20 mA current Main speed frequency reference current input Frequency reference common V A1 AC Drive 4 to 20 mA input or 0 to 20 mA input I V DIP S...

Page 64: ...Setting MEMOBUS Register H3 01 Frequency ref voltage current terminal A1 signal level selection Selects the signal level for terminal A1 0 0 to 10 V unipolar input negative frequency reference values are zeroed 1 0 to 10 V bipolar input negative frequency reference changes the direction 2 4 to 20 mA 3 0 to 20 mA 0 to 3 0 410H 3 9 Main Frequency Reference 64 YASKAWA ELECTRIC TOEP C710606 25B YASKAW...

Page 65: ... input power to the drive in the event the braking resistor overheats In the event of a possible thermal overload the relay will trigger the input contactor and prevent the braking resistor from burning up u Installation WARNING Fire Hazard The braking resistor connection terminals are B1 and B2 Do not connect a braking resistor directly to any other terminals Improper wiring connections could res...

Page 66: ...erious injury by fire Attach the drive or braking resistors to metal or other noncombustible material 6 Reinstall drive covers and resistor covers if provided 7 Set parameter L3 04 0 to disable stall prevention during deceleration Set parameter L8 01 to 1 to enable overheat protection when using Yaskawa heatsink mounted braking resistor Set L8 01 0 for other braking resistor types Table 3 14 Braki...

Page 67: ...nd there is no fault present It indicates that the drive is ready for operation The power is off A fault situation is present There is a problem with the drive internal power supply Parameter settings restrict a Run command from being entered An overvoltage or undervoltage situation is present so that when the Run command is given a fault is immediately triggered The drive is in the programming mo...

Page 68: ...3 11 Interlocking with Connected Machinery This Page Intentionally Blank 68 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 14 44 ...

Page 69: ...E DIGITAL LED OPERATOR 73 4 3 THE DRIVE AND PROGRAMMING MODES 78 4 4 START UP FLOWCHARTS 86 4 5 BASIC OPERATION 87 4 6 POWERING UP THE DRIVE 111 4 7 NO LOAD OPERATION TEST RUN 113 4 8 TEST RUN WITH LOAD CONNECTED 115 4 9 VERIFYING AND BACKING UP PARAMETER SETTINGS 116 4 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 69 2 6 2008 14 44 ...

Page 70: ...ot touch any terminals before the capacitors have fully discharged Failure to comply could result in death or serious injury Before wiring terminals disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least one minute ...

Page 71: ...ightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections Do not use an improper voltage source Failure to comply could result in death or serious injury by fire Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power Do not use improper combustible materials F...

Page 72: ...ve Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for any modification of the product ...

Page 73: ...据据据据据据据据据据据据据 据据据据据据据据据据据据据据据据据据据据据 据据据据据据据据据据据据据据据 据据据 Read manual before installing Wait 5 minutes for capacitor discharge after disconnecting power supply To conform to requirements make sure to ground the supply neutral for 400V class Risk of electric shock WARNING 1 据据据据据 2 据据据据据据 3 据据据据据 4 据据据据 5 据据据据 6 据据据 7 据据据据据 8 据据据据据据 9 据据据据据据据 4 2 Using the Digital LED Operator YASKAWA ELECTRIC TOEP C...

Page 74: ...page by using the STOP key set o2 02 STOP Key Function Selection to 0 Disabled 8 ENTER Key Selects all modes parameters settings etc Selects a menu item to move from one display screen to the next 9 LO RE Selection Key Switches drive control between the operator LOCAL and the control circuit terminals REMOTE Note LOCAL REMOTE key effective during stop in drive mode 10 RUN Light Lit while the drive...

Page 75: ...put frequency Hz As illustrated in this manual STOP u LO RE LED and RUN LED Indications LED Lit Flashing Flashing Quickly 1 Off When run command is selected from LED operator LOCAL Run command is selected from device other than LED operator REMOTE During run During deceleration to stop When a run command is input and frequency reference is 0 During deceleration at a fast stop During stop by interl...

Page 76: ... ON 1 s Flashing quickly Figure 4 1 RUN LED Status and Meaning Drive output frequency during stop Frequency setting OFF ON Flashing OFF OFF RUN LED RUN 0 Hz 6 Hz RUN STOP STOP Figure 4 2 RUN LED and Drive Operation 4 2 Using the Digital LED Operator 76 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 14 44 ...

Page 77: ...n this manual The drive will display the actual setting values 1 Verify Menu Set Up Mode Parameter Setting Mode Description of Key Operations PROGRAMMING MODE DRIVE MODE Figure 4 3 Digital LED Operator Screen Structure 1 Reverse can only be selected when LOCAL is set 4 2 Using the Digital LED Operator YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 77 4 Start ...

Page 78: ...he drive can run even if the mode is switched to the programming mode When setting b1 08 to 0 disabled the mode cannot be switched to the programming mode while the drive is running Table 4 3 Summary of Modes Mode Group Description Key Press LED Digital Operator Display Drive Mode Functions Motor operation and monitoring Frequency Reference Display Initial power up state STOP Forward Reverse STOP ...

Page 79: ... pumps etc set parameter b1 04 1 to prohibit the motor from rotating in reverse This sequence also puts the drive in LOCAL mode The LED is lit when LOCAL is selected Switching to reverse Output Frequency Display STOP Monitors the frequency output by the drive Output Current Display STOP Monitors the output current of the drive Drive Mode Output Voltage Reference STOP Monitors the output voltage of...

Page 80: ... actions are possible in the Drive Mode Run and stop the drive Monitor the operation status of the drive frequency reference output frequency output current output voltage etc View information on an alarm Note Select Drive Mode when running The mode can be switched to any mode program mode etc other than drive mode while the drive is stopped However the drive cannot be operated in other modes Retu...

Page 81: ...ns are possible in the programming mode Verify Function Verify parameter setting changes from original default values Setup Group Access a list of commonly used parameters to simplify setup Parameter Setting Mode Access and edit all parameter settings The Setup Group within the Programming Mode In Setup Group the user can access the minimum group of parameters required to operate the application N...

Page 82: ...rameter Display Press until appears 1 2 Figure 4 5 Setup Group Example u Changing Parameter Settings or Values This example explains changing C1 01 Acceleration Time 1 from 10 0 seconds default to 20 0 seconds Step Display Result 1 Turn on the power to the drive The initial display appears 2 Press the key until the Setup Mode Screen appears 3 Press the key to view the parameter setting display 4 3...

Page 83: ...read The Verify menu also allows users to access and re edit edited parameters Note The Verify Menu will not display parameters from the A1 group even if those parameters have been changed from default settings The following example is a continuation of the steps beginning on page 82 Here parameter C1 01 is accessed using the Verify Menu and is changed again to 20 0 s To check the list of edited p...

Page 84: ...LOCAL the LO RE light will remain lit 2 The drive will not allow the user to switch between LOCAL and REMOTE during run n Using the LO RE Key on the LED Operator Step Display Result 1 Turn on the power to the drive The initial display appears 2 Press The LO RE light will light up The drive is now in Local To set the drive for REMOTE operation press the key again STOP n Using Input Terminals S1 thr...

Page 85: ...tup Group Table 4 4 Setup Group Parameters Parameter Name b1 01 Frequency Reference Selection b1 02 Run Command Selection b1 03 Stop Method Selection C1 01 Acceleration Time 1 C1 02 Deceleration Time 1 C6 01 Duty Selection C6 02 Carrier Frequency Selection d1 01 Frequency Reference 1 d1 02 Frequency Reference 2 d1 03 Frequency Reference 3 d1 04 Frequency Reference 4 Parameter Name d1 17 Jog Freque...

Page 86: ... desired Couple the load or machine to the motor Run the machine and check for desired operation Fine tune parameters Adjust application settings if necessary Check the machine operation and verify parameter settings Drive is ready to run the application START Apply main power on to the drive Adhere to safety messages concerning application of power Set the basic parameters b1 01 02 for frequency ...

Page 87: ...e Parameters b1 01 and b1 02 can be used to select the source of the run command and the frequency reference independently e g set the reference from the operator and set the run command from the terminals n Frequency Reference from the LED Operator b1 01 0 When b1 01 0 the frequency reference will be provided by the LED operator Refer to The Drive and Programming Modes on page 78 for information ...

Page 88: ...rameter H3 01 to 2 if 4 to 20 mA input is used When using 0 to 20 mA input set H3 01 to 3 Set DIP Switch S1 for current input position I V 10 5 V 20 mA power supply 0 or 4 to 20 mA input DIP switch S1 I V Drive A1 Main Frequency current input AC Analog common Figure 4 8 Current Input for the Frequency Reference 4 5 Basic Operation 88 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Install...

Page 89: ...keys Upon power up the drive uses parameter b1 02 to determine the run command location The following procedure indicates how to start and stop the drive through the LED operator after parameter b1 02 has been set to 0 Note When b1 02 Run Command Selection is not set to 0 operator press to set LOCAL Step Display Result 1 Turn on the power to the drive The initial display appears 2 Set the frequenc...

Page 90: ...e multi function input terminal becomes forward reverse run command terminal S1 S2 S5 SC Run Command Runs when S1 and S2 are closed Drive Stop Button N C Run Button N O Stop Command Stops when S1 and S2 are open FWD REV Command 1 Digital Input Common Run button pushed Stop button pushed Figure 4 10 Example Wiring Diagram for 3 Wire Sequence Using Terminal S5 1 When terminal S5 is open the motor ro...

Page 91: ... 1 u Stopping Method Selection b1 03 When a Stop command is issued the drive stops the motor using one of two possible methods n Ramp to Stop b1 03 0 When b1 03 0 the motor will decelerate to a stop when a stop command is entered The deceleration time is set by C1 02 Deceleration Time 1 Refer to Acceleration Deceleration C1 01 to C1 04 on page 92 When the output frequency falls below E1 09 Minimum...

Page 92: ...0 maximum output frequency 0 0 to 6000 0 10 0 s C1 02 1 Deceleration Time 1 Sets the time to decelerate from 100 maximum output frequency to 0 1 The parameter can be changed during run WARNING Sudden Movement Hazard Rapid deceleration may cause the drive to fault on an overvoltage condition resulting in death or serious injury due to an uncontrolled motor state Set an acceptable deceleration time ...

Page 93: ... 02 C2 01 C2 03 C2 04 Forward Run Command Reverse Run Command Output Frequency Figure 4 13 S Curve Characteristics u Drive Duty Mode and Carrier Frequency Selection C6 01 and C6 02 n Drive Duty Mode Selection C6 01 The drive has two different duty modes from which to select based on the load characteristics The drive rated current overload capacity carrier frequency and maximum output frequency wi...

Page 94: ...z 3 8 0 kHz 4 10 0 kHz 5 12 5 kHz 6 15 0 kHz 7 Swing PWM F User defined C3 03 to C3 05 1 2 0 kHz 2 5 0 kHz 3 8 0 kHz 4 10 0 kHz 5 12 5 kHz 6 15 0 kHz 7 Swing PWM F User defined C3 03 to C3 05 L3 02 Stall Prevention during Acceleration 150 120 L3 06 Stall Prevention during Run 150 120 Note By selecting HD ND motor parameter E2 is changed to the value for the maximum applicable motor Note Swing PWM ...

Page 95: ...to 50 m Up to 100 m Greater than 100 m C6 02 Carrier Frequency Selection 1 to F 15 kHz 1 to 2 5 kHz 7 1 2 kHz 7 Carrier Frequency Setting Error oPE11 A carrier frequency setup error oPE11 will occur when carrier frequency gain C6 05 is greater than 6 and C6 03 C6 04 Note Refer to Troubleshooting without Fault Display on page 143 for information on operator errors oPE n Carrier Frequency and Drive ...

Page 96: ...kW 3 0 kW 2 8 8 8 14 0 8 7 2 15 11 2 15 4 3 2A0020 5 5 kW 4 0 kW 2 19 6 4A0011 5 5 kW 4 0 kW 2 11 1 8 17 5 8 9 2 15 14 0 15 5 5 u Multi Step Speed Operation 4 Step Speed Select up to 9 preset references including Jog reference using two multi function inputs S4 and S5 Two multi step references can be selected using two multi function inputs as illustrated in Figure 4 14 n Multi Step Speed Operatio...

Page 97: ...s S4 H1 04 4 Multi Step Speed Reference 2 S5 H1 05 3 Multi Step Speed Reference 1 n Wiring Example Set up external switches SW1 and SW2 R L1 S L2 T L3 Three Phase 200 Vac 400 Vac S4 S5 SW1 SW2 SC U T1 V T2 W T3 M Drive Figure 4 14 Control Terminals for 4 Multi Step Speeds 4 5 Basic Operation YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 97 4 Start Up Program...

Page 98: ... power to the drive The initial display appears 2 Set the frequencies listed below to the specified parameters 1 d1 01 5 Hz Step 1 1 2 d1 02 20 Hz Step 2 3 d1 03 50 Hz Step 3 4 d1 04 60 Hz Step 4 3 Press the key until the initial display appears 4 turns on 5 Press to select LOCAL The LO RE light will turn on STOP 4 5 Basic Operation 98 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Insta...

Page 99: ...the run command is given the drive uses the frequency reference value input to analog control terminal A1 u Drive Input Voltage Setting E1 01 Set E1 01 according to the power supply voltage This setting serves as a base value for certain drive protective functions NOTICE Set drive input voltage not motor voltage in parameter E1 01 for proper function of the protective features of the drive Failure...

Page 100: ...tern Settings E1 04 to E1 10 Depending on the application it may be necessary to adjust the V f pattern Figure 4 16 illustrates parameters that need to be set up to adjust the V f pattern characteristics n Instructions for Setting a V f Pattern 1 Set the input voltage for the drive Refer to Drive Input Voltage Setting E1 01 on page 99 2 Set the V f pattern E1 05 E1 08 E1 10 E1 09 E1 07 E1 06 E1 04...

Page 101: ...between the drive and motor exceeds 150 m Large amount of starting torque is required AC reactor is installed Motor exceeds the largest motor recommended for that drive used 9 50 Hz high starting torque A 60 Hz mid starting torque B 60 Hz high starting torque C 90 Hz with 60 Hz base Constant output When operating at speeds greater than 60 Hz motor requires constant voltage When operating at speeds...

Page 102: ...0 35 Voltage V Frequency Hz 0 9 200 1 3 25 50 50 Voltage V Frequency Hz 0 8 200 1 5 30 60 35 Voltage V Frequency Hz 0 9 200 1 5 30 60 50 Voltage V Frequency Hz High Starting Torque Characteristics Setting Examples 8 through B Example 8 50 Hz Example 9 50 Hz Example A 60 Hz Example B 60 Hz 0 12 200 1 3 2 5 50 19 Voltage V Frequency Hz 0 13 200 1 3 2 5 50 24 Voltage V Frequency Hz 0 12 200 1 5 3 60 ...

Page 103: ... the motor manufacturer to get the no load current This information is not usually written on the motor nameplate The default no load current is for a Yaskawa 4 pole motor E2 05 Motor Line to Line Resistance Sets the phase to phase motor resistance in ohms u Digital Output H2 01 Parameter H2 01 assigns functions to digital output terminals MA MB and MC Set this parameter as required by the applica...

Page 104: ...his terminal as a through terminal or when not using it at all set 000 or 031 H4 02 1 Terminal AM Output Gain Sets the voltage level gain of terminal AM The bias to be added ranges from 0 to 10 when 10 V is assumed to be 100 H4 03 1 Terminal AM Bias Setting Sets the voltage level bias for terminal AM The bias added is 0 to 10 with a maximum voltage output of 10 V as 100 1 The parameter can be chan...

Page 105: ...1 Select H4 02 or H4 03 by pressing the and keys 2 Press the key while the drive is stopped and the following voltage is output for adjustment Output voltage 10 V x Output Gain H4 02 Output Bias H4 03 Using this output adjust output gain H4 02 and output bias H4 03 Output Voltage 10 Gain V 10 V 100 0 0 V Monitor Contents 100 10 Bias V 100 Figure 4 18 Analog Output Gain Bias Setting u Motor Protect...

Page 106: ...motors to one drive set 0 disabled and install a thermal relay on each motor L1 02 Motor Overload Protection Time Sets the electronic thermal overload protection detection time in the motor overload protection oL1 function This setting rarely needs to be changed and should be set in accordance with the overload tolerance of the motor 0 1 to 5 0 1 0 min Note Executing C6 01 Duty Cycle changes motor...

Page 107: ...60 Hz Speed Torque 55 50 0 Motor designed to effectively self cool at speeds as low as 6 Hz Continuous operation between 6 and 50 60 Hz Notes on Motor Protection Motor protection meeting UL and cUL standards is achieved with the motor overload protection time L1 02 set to factory default setting Normally L1 02 Motor Overload Protection Time does not require setting If the motor overload tolerance ...

Page 108: ...e operation make sure that frequency detection is set so that the brake does not open during Baseblock L4 07 0 default Brake Open Close Brake Activation Level Function Parameter Signal Parameter Frequency Detection Conditions L4 07 0 Frequency Detection Level L4 01 2 0 to 3 0 Hz 1 Frequency Detection 2 H2 01 5 Frequency Detection Width 2 0 Hz fixed 1 If the load slips during stop make it greater t...

Page 109: ...Setting Screen 4 Press until U1 06 appears 5 Press to display the voltage reference The Output Voltage Reference appears Refer to Parameter List on page 197 for more details about Drive Status Monitors Table 4 8 Drive Status Monitors No Parameter Name Page U1 01 Frequency Reference 216 U1 02 Output Frequency 216 U1 03 Output Current 216 U1 06 Output Voltage Reference 216 U1 07 DC Bus Voltage 216 U...

Page 110: ...or Maintenance 218 U4 07 IGBT Maintenance 218 No Parameter Name Page U4 08 Heatsink Temperature 218 U4 09 LED Check 218 U4 13 Peak Hold Current 218 4 5 Basic Operation 110 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 14 44 ...

Page 111: ...tatus Open all control circuit terminals off Status of the load and connected machinery Uncouple the motor from the load n Status Display When the power supply to the drive is turned on the LED operator lights will appear as follows No Name Description Normal Operation STOP The data display area displays the frequency reference is lit Fault STOP Main circuit low voltage ex Data displayed varies by...

Page 112: ...o increase However if the V f voltage is set too high these problems may occur Excessive motor current Motor overheat or vibration 4 6 Powering Up the Drive 112 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 14 44 ...

Page 113: ... operation The motor should rotate smoothly i e no abnormal noise or oscillation The motor should accelerate and decelerate smoothly n No Load Operation Instructions The following example illustrates a test run procedure using the digital operator Note Before starting the motor set the frequency reference d1 01 to 6 Hz Step Display Result 1 Turn on the power to the drive The initial display appear...

Page 114: ...requency in 10 Hz increments verifying smooth operation results at all speeds For each frequency monitor the drive output current U1 03 through the LED operator to confirm the current is well below the motor rated current Example 6 Hz 60 Hz 6 The drive should operate normally Press STOP to stop the motor RUN flashes until the motor comes to a complete stop STOP Flashing Off 4 7 No Load Operation T...

Page 115: ...Operation The motor should rotate in the proper direction The motor should accelerate and decelerate smoothly n Operating the Motor under Loaded Conditions Test run the application similarly to the no load test procedure when connecting the machinery to the motor Check monitor parameter U1 03 to ensure there is no overcurrent If the application permits running the load in the reverse direction try...

Page 116: ...04 can be set and monitored U parameters can be monitored 2 Advanced Access Level All parameters can be set and monitored 0 2 2 u Password Settings A1 04 A1 05 The user can set a password to the drive to restrict access The password is selected via parameter A1 05 The selected password must be entered in parameter A1 04 to unlock parameter access i e parameter setting A1 04 must match the value pr...

Page 117: ... during a trial run 5 1 SECTION SAFETY 118 5 2 MOTOR PERFORMANCE FINE TUNING 121 5 3 DRIVE ALARMS FAULTS AND ERRORS 123 5 4 FAULT DETECTION 126 5 5 ALARM DETECTION 134 5 6 OPERATOR PROGRAMMING ERRORS 139 5 7 DIAGNOSING AND RESETTING FAULTS 141 5 8 TROUBLESHOOTING WITHOUT FAULT DISPLAY 143 5 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 117 2 6 2008 14 44 ...

Page 118: ...t touch terminals before the capacitors have fully discharged Failure to comply could result in death or serious injury Before wiring terminals disconnect all power to the equipment The internal capacitor remains charged even after the drive input power is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least one minute ...

Page 119: ...ed tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections Do not use an improper voltage source Failure to comply could result in death or serious injury by fire Verify that the rated voltage of the drive matches the voltage of the incoming drive input power before applying power Do not use improper combustible ma...

Page 120: ...d terminal of the drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for modificatio...

Page 121: ...lower the carrier frequency The default setting for the carrier frequency depends on the drive capacity o2 04 and the Drive Duty Selection C6 01 7 Swing PWM 1 to 7 Poor motor torque at speeds below 10 Hz Motor hunting and oscillation Torque Compensation Gain C4 01 If motor torque is insufficient at speeds below 10 Hz increase the setting If motor hunting and oscillation with a relatively light loa...

Page 122: ... over the resonant frequencies of connected machinery Analog Filter Time Constant H3 13 Prevents fluctuation in the analog input signal due to noise Stall Prevention L3 01 through L3 06 Prevents motor speed loss and overvoltage Used when the load is too heavy and also during sudden acceleration deceleration Adjustment is not normally required because Stall Prevention is enabled as a default Disabl...

Page 123: ...e if a fault occurs When the drive detects a fault it will remain inoperable until that fault has been reset Refer to Fault Reset Methods on page 142 Minor Faults and Alarms When the drive detects an alarm or a minor fault The digital operator displays text that indicates the specific alarm or minor fault and the ALM indicator LED flashes The motor does not stop The multi function contact output c...

Page 124: ...ay Name Page oL1 Motor Overload 130 oL2 Drive Overload 130 oL3 Overtorque Detection 1 131 oPr Operator Connection Fault 131 CPF22 A D Conversion Error 127 CPF23 PWM Feedback Data Fault 127 CPF24 Drive Capacity Signal Fault 128 EF0 Option Unit External Fault 128 to EF1 to EF5 External Fault input terminal S1 to S5 128 oC Overcurrent 128 oH1 Heatsink Overheat 129 Err EEPROM Write Error 128 Uv1 Under...

Page 125: ...3 Overtorque 1 YES 136 ov Overvoltage YES 136 PASS MEMOBUS Modbus Test Mode Complete No output 137 Uv Undervoltage YES 137 n Operation Errors Table 5 5 Operation Error Displays LED Operator Display Name Page oPE01 Drive Unit Setting Error 139 oPE02 Parameter Setting Range Error 139 oPE03 Multi Function Input Setting Error 139 LED Operator Display Name Page oPE05 Run Command Selection Error 140 oPE...

Page 126: ...ent Offset Fault There is a problem with the current detection circuit Cause Possible Solution Drive hardware is damaged Replace the drive LED Operator Display Fault Name CPF02 A D Conversion Error An A D conversion error occurred Cause Possible Solution Control circuit is damaged Cycle power to the drive If the problem continues replace the drive Control circuit terminals have shorted out V AC Ch...

Page 127: ... Fault Name CPF18 Control Circuit Fault CPU error CPU operates incorrectly due to noise etc Cause Possible Solution Hardware is damaged Replace the drive LED Operator Display Fault Name or CPF20 or CPF21 One of the following faults occurred RAM fault FLASH memory error watchdog circuit exception clock error RAM fault FLASH memory error ROM error Watchdog circuit exception self diagnostic error Clo...

Page 128: ...terminal S4 External fault at multi function input terminal S4 EF5 External Fault input terminal S5 External fault at multi function input terminal S5 Cause Possible Solution An external device has tripped an alarm function Remove the cause of the external fault and reset the fault Wiring is incorrect Ensure the signal lines have been connected properly to the terminals assigned for external fault...

Page 129: ...peration sequence so that the MC is not tripped while the drive is outputting current V f setting is not operating as expected Check the ratios between the voltage and frequency Set parameter E1 04 through E1 10 appropriately Lower the voltage if it is too high relative to the frequency Excessive torque compensation Check the amount of torque compensation Reduce the torque compensation gain C4 01 ...

Page 130: ...t the user set V f patterns E1 04 through E1 10 Parameters E1 08 and E1 10 may need to be reduced If E1 08 and E1 10 are set too high there may be very little load tolerance at low speed The wrong motor rated current is set to E2 01 Check the motor rated current Enter the value written on the motor nameplate to parameter E2 01 The maximum frequency for the drive input power is set too low Check th...

Page 131: ...r when both of the following conditions are true Output is interrupted when the operator is disconnected o2 06 1 The run command is assigned to the LCD operator b1 02 0 and LOCAL has been selected Cause Possible Solution LCD operator is not properly connected to the drive Check the connection between the LCD operator and the drive Replace the cable if damaged Turn off the drive input power and dis...

Page 132: ...ilizing the drive input power Disable Input Phase Loss Detection L8 05 0 PF is detected if DC bus ripple is too high If it is disabled there is no fault but the ripple is still too high thereby the capacitors are stressed more and lose lifetime There is poor balance between voltage phases Stabilize drive input power or disable phase loss detection The main circuit capacitors are worn Check the mai...

Page 133: ...minals Refer to Wire Gauges and Tightening Torque on page 50 There is a problem with the voltage from the drive input power Check the voltage Correct the voltage to within range listed in drive input power specifications The power has been interrupted Correct the drive input power Drive internal circuitry has become worn Check the maintenance time for the capacitors U4 05 Replace the drive if U4 0...

Page 134: ...ut LED Operator Display Minor Fault Name CALL Serial Communication Transmission Error Communication has not yet been established Cause Possible Solutions Minor Fault H2 01 10 Communications wiring is faulty there is a short circuit or something is not connected properly Check for wiring errors Correct the wiring Remove and ground shorts and reconnect loose wires YES Programming error on the master...

Page 135: ...he communications cable YES LED Operator Display Minor Fault Name CrST Can Not Reset According to the pulse input RP the speed deviation is greater than the setting in F1 10 for a time longer than the setting in F1 11 Cause Possible Solutions Minor Fault Output H2 01 10 Fault reset was being executed when a run command was entered Ensure that a run command cannot be entered from the external termi...

Page 136: ... fan Refer to Cooling Fan Replacement on page 161 After replacing the drive reset the cooling fan maintenance parameter to o4 03 0 YES Airflow around the drive is restricted Provide proper installation space around the drive as indicated in the manual Refer to Correct Installation Orientation on page 34 Allow for the specified space and ensure that there is sufficient circulation around the contro...

Page 137: ...t has finished normally This verifies that the test was successful No output LED Operator Display Minor Fault Name SE MEMOBUS Modbus Communication Test Mode Error Cause Possible Solutions Minor Fault Output H2 01 10 A digital input programmed to 67H MEMOBUS Modbus test was closed while the drive was running Stop the drive and run the test again No output LED Operator Display Minor Fault Name Uv Un...

Page 138: ...t power transformer is not large enough and voltage drops when the power is switched on Check for a tripped alarm when the magnetic contactor line breaker and leakage breaker are turned on Check the capacity of the drive input power transformer YES Air inside the drive is too hot Check the temperature inside the drive YES The CHARGE indicator light is broken or disconnected Replace the drive YES 5...

Page 139: ...hen multiple errors occur at the same time LED Operator Display Error Name oPE03 Multi Function Input Selection Error A contradictory setting is assigned to multi function contact inputs H1 01 through to H1 05 Cause Possible Solutions The same function is assigned to two multi function inputs Excludes Not used and External Fault Ensure all multi function inputs are assigned to different functions ...

Page 140: ...s greater than or equal to E1 06 is greater than or equal to E1 07 is greater than or equal to E1 09 Cause Possible Solutions Correct the settings for E1 04 06 07 and 09 LED Operator Display Error Name oPE11 Carrier Frequency Setting Error Correct the setting for the carrier frequency Cause Possible Solutions The following simultaneous contradictory settings C6 05 is greater than 6 and C6 04 is gr...

Page 141: ...e Refer to Viewing Fault Trace Data After Fault on page 141 for information on how to view fault trace data Note When the fault continues to be displayed after cycling power remove the cause of the fault and reset u If the Drive Still has Power After a Fault Occurs 1 Look at the LED operator for information on the fault that occurred 2 Refer to Fault Displays Causes and Possible Solutions on page ...

Page 142: ... digital input via terminal S4 S4 is set fault reset as default H1 04 12 Fault Reset Switch Drive S4 Fault Reset Digital Input SC Digital Input Common If the above methods do not reset the fault turn off the drive main power supply Reapply power after LED operator display is out ON OFF 2 1 5 7 Diagnosing and Resetting Faults 142 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation...

Page 143: ...rvoltage was detected Check the drive input power voltage by looking at the DC bus voltage U1 07 Check all main circuit wiring u Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External Run Command n Motor Does Not Rotate Cause Possible Solutions The drive is not in the Drive Mode Check if the DRV light on the LED operator is lit Enter the Drive Mode to begin operating t...

Page 144: ...celerate to stop Switch off the run command and then re enter a run command The STOP button is disabled when o2 02 is set to 0 Motor is not producing enough torque Ensure the selected V f pattern corresponds with the characteristics of the motor being used Increase both the minimum and mid output frequency voltages E1 08 E1 10 Increase the frequency reference so that it is higher than the minimum ...

Page 145: ...f time Keep in mind that the motor also has a short term overload rating in addition to the possible solutions provided below Reduce the load Increase the acceleration and deceleration times Check the values set for the motor protection L1 01 L1 02 as well as the motor rated current E2 01 Increase motor capacity The air around the motor is too hot Check the ambient temperature Cool the area until ...

Page 146: ...me parameters have been set too long C1 01 03 Motor characteristics and drive parameter settings are incompatible with one another in V f Control Set the correct V f pattern so that it matches the characteristics of the motor being used The Stall Prevention level during acceleration and deceleration set too low Check the Stall Prevention level during acceleration L3 02 If L3 02 is set too low acce...

Page 147: ...ention is disabled Enable Hunting Prevention by setting n1 02 to a value other than 0 n Load Falls When Brake is Applied Cause Possible Solutions The timing for the brake to close and release is not set properly Use frequency reference detection for closing and releasing the brake At start Release the brake after creating enough torque At stop Close the brake when the motor still produces torque M...

Page 148: ... Swing PWM C6 02 7 Default setting is 7 for Normal Duty n Oscillation or Hunting Cause Possible Solutions Insufficient tuning Reduce the gain n1 02 Hunting Prevention Gain Setting The frequency reference is assigned to an external source Ensure that noise is not affecting the signal lines Separate main circuit wiring and control circuit wiring Use twisted pair cables or shielded wiring for the con...

Page 149: ... an overload fault oL2 Switch to a larger capacity motor if oL2 faults occur too frequently n Motor Does Not Operate When the RUN Button on the Digital Operator is Pressed Cause Possible Solutions The LOCAL REMOTE mode is not selected properly Press the LOCAL REMOTE button to switch The LO RE LED should be on for LOCAL mode The drive is not in drive mode A run command will not be issued Exit to th...

Page 150: ... Noise Filter at the motor terminals Use conduit Metal can shield electrical noise Ground the drive and motor Separate main circuit wiring from control wiring n Ground Fault Interrupter Activates When Drive is Running Cause Possible Solutions The output of the drive is a series of high frequency pulses PWM so there is a certain amount of leakage current This may cause the ground fault interrupter ...

Page 151: ...e of the drive to ensure that it receives the proper care to maintain overall performance 6 1 SECTION SAFETY 152 6 2 INSPECTION 155 6 3 PERIODIC MAINTENANCE 159 6 4 DRIVE COOLING FANS 161 6 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 151 2 6 2008 14 44 ...

Page 152: ...y by contacting the motor case Do not remove covers or touch circuit boards while the power is on Failure to comply could result in death or serious injury Do not allow unqualified personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and servicing must be performed only by authorized personnel familiar with installatio...

Page 153: ... all terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections Do not use an improper voltage source Failure to comply could result in death or serious injury by fire Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power Do n...

Page 154: ...ve Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for any modification of the product ...

Page 155: ...nspection WARNING Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply can result in serious personal injury Before servicing the drive disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electr...

Page 156: ...tions along with experience in each application will determine the actual inspection frequency for each installation Periodic inspection will help to avoid premature deterioration in performance or product failure Copy this checklist and mark the Checked column after each inspection n Periodic Inspection WARNING Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Fail...

Page 157: ...ation of heat stress on or around resistors Minor discoloration may be acceptable If discoloration exists check for loose connections Electrolytic bus Capacitors Inspect for leakage discoloration or cracks Inspect the relief valve for swelling rupture or leakage The drive has few serviceable parts and may require complete drive replacement Diodes and IGBTs Inspect for accumulation of dust or other...

Page 158: ...or dust or other foreign material collected on the surface Use dry air to clear away foreign matter Use a pressure of 39 2 x 104 to 58 8 x 104 Pa 4 6 kg cm2 Air Duct Inspect air intake and exhaust openings They must be free from obstruction and properly installed Visually inspect the area Clear obstructions and clean air duct as required Motor Periodic Inspection Operation Check Check for increase...

Page 159: ...se Usage conditions for estimated performance life Ambient temperature Yearly average of 30 C Load factor 80 maximum Operation time 12 hours a day n Performance Life Monitors The drive calculates the maintenance period for components that may require replacement during the life of the drive A percentage of the maintenance period is displayed on the LED digital operator by viewing the appropriate m...

Page 160: ...tor Display V f o4 03 Cooling Fan Maintenance Setting Operation Time A o4 05 Capacitor Maintenance Setting A o4 07 Inrush Prevention Relay pre charge Maintenance Setting A o4 09 IGBT Maintenance Setting A NOTICE After replacing parts reset the appropriate maintenance parameters o4 03 o4 05 o4 07 and o4 09 to 0 If these parameters are not reset the function will continue to count down the performan...

Page 161: ... in serious personal injury Before servicing the drive disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least one minute after all indicators are OFF and measure the DC bus voltage level to confirm safe level CAUTIO...

Page 162: ...6 1 Remove the Cooling Fan Cover 2 Remove the fan cable carefully disconnect the pluggable connector and remove the fan 6 4 Drive Cooling Fans 162 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 14 44 ...

Page 163: ... replace all cooling fans when performing maintenance 1 Install the replacement cooling fan into the drive ensuring the alignment pins line up as shown in the figure below A B C A Label facing up B Back C Front Figure 6 2 Cooling Fan Orientation 2 Ensure the connectors are properly connected and place the cable back into the recess of the drive 6 4 Drive Cooling Fans YASKAWA ELECTRIC TOEP C710606 ...

Page 164: ... that the left and right tabs are locked back into place 3 Align the left and right cover tabs to install the fan cover back on the top of the drive Figure 6 4 Installation 6 4 Drive Cooling Fans 164 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 14 44 ...

Page 165: ...vices and options for the drive 7 1 SECTION SAFETY 166 7 2 PERIPHERAL DEVICES 168 7 3 CONNECTING PERIPHERAL DEVICES 170 7 4 INSTALLING PERIPHERAL DEVICES 171 7 5 COMMUNICATION OPTIONS 185 7 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 165 2 6 2008 14 44 ...

Page 166: ...vers or safety shields to show details Be sure to reinstall covers or shields before operating the drives and run the drives according to the instructions described in this manual Do not remove covers or touch circuit boards while the power is on Failure to comply could result in death or serious injury WARNING Do not touch any terminals before the capacitors have fully discharged Failure to compl...

Page 167: ... the motor case WARNING Do not change wiring or remove option unit while power is running through the drive Failure to comply could result in death or serious injury Disconnect all power to the drive and check for unsafe voltages before servicing Tighten all terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overhe...

Page 168: ...e CR6L Series or A6T Series DC Reactor UZDA Series AC Reactor UZBA Series Braking Resistor ERF 150WJ Series Braking Resistor Unit LKEB Series Output Noise Filter LF 310 Series Frequency Meter Ammeter DCF 6A Frequency Setting Potentiometer 20 kΩ RH000739 Frequency Meter Scale Correction Resistor 20 kΩ RH000850 Speed Potentiometer CM 3S Output Voltmeter SDF 12 Meter Plate NPJT41561 1 Attachment for ...

Page 169: ... the drive when power supply is too large Required for power supplies greater than 600 kVA Harmonic suppression Improves the power factor of the power supply Backup Contactor A contactor for backup when the drive has faulted or for commercial power source operation DC Reactor Thermal Relay Protects the motor from overload Input Noise Filter Reduces the amount of noise flowing back into the power s...

Page 170: ...AC reactor Zero phase reactor Input side noise filter DC reactor Surge protector Fuse Option unit U T1 V T2 W T3 R L1 S L2 T L3 Drive Ground Output side noise filter Zero phase reactor Ground Motor Backup Contactor B1 B2 DriveWizardPlus Magnetic contactor MC Braking resistor unit Engineering software tools Figure 7 1 Connecting Peripheral Devices 7 3 Connecting Peripheral Devices 170 YASKAWA ELECT...

Page 171: ...it and devices wired to the main circuit while also providing overload protection Consider the following when selecting and installing an MCCB The capacity of the MCCB should be 1 5 to 2 times the rated output current of the drive Use an MCCB to keep the drive from faulting out instead of using overheat protection 150 for one minute at the rated output current If several drives are connected to on...

Page 172: ...order to safely protect the drive system select a breaker that senses all types of current AC and DC and high frequency currents Note Choose a GFCI designed specifically for an AC drive The operation time should be at least 0 1 second with sensitivity amperage of at least 200 mA per drive The output waveform of the drive may cause the leakage current to increase This may in turn cause the leakage ...

Page 173: ... and DC reactors suppress surges in current and improve the power factor on the input side of the drive Use a DC reactor or AC reactor or both To suppress harmonic current or improve the power factor of the power supply When using an advancing capacitor switch With a large capacity power supply transformer over 600 kVA Note Use an AC or DC reactor when also connecting a thyristor converter such as...

Page 174: ...g a Noise Filter n Input Side Noise Filter Drive outputs generate noise as a result of high speed switching This noise flows from inside the drive back toward the power supply possibly affecting other equipment Installing a noise filter to the input side of the drive can reduce the amount of noise flowing back into the power supply This also prevents noise from entering the drive from the power su...

Page 175: ...200 400 V n Output Side Noise Filter A noise filter on the output side of the drive reduces inductive noise and radiated noise Figure 7 8 illustrates an example of output side noise filter wiring NOTICE Do not connect phase advancing capacitors or LC RC noise filters to the output circuits Improper application of noise filters could result in damage to the drive 7 4 Installing Peripheral Devices Y...

Page 176: ...t the signal line and may cause the controller to malfunction Preventing Induced Noise Use a noise filter on the output side or use shielded cables Lay the cables at least 30 cm away from the signal line to prevent induced noise B A C F G D E R L1 MCCB S L2 T L3 U T1 V T2 W T3 A Power supply B Drive C Shielded motor cable D Motor E Separate at least 30 cm F Controller G Signal line Figure 7 9 Prev...

Page 177: ...motor cable G Motor Figure 7 10 Reducing Radio Frequency Noise u Zero Phase Reactor A zero phase reactor can be used to reduce the noise on the input and output sides of the drive Close up of V T2 phase wiring 1st pass 4th pass 3rd pass 2nd pass D E F C B A Pass each wire U T1 V T2 W T3 through the core 4 times R L1 S L2 T L3 U T1 V T2 W T3 A Power supply B MCCB C Zero phase reactor on input side ...

Page 178: ...R6L 50 UL 50 2A0012 A6T30 30 CR6L 50 UL 50 2A0018 A6T40 40 CR6L 75 UL 75 2A0020 A6T40 40 CR6L 75 UL 75 400 V Class Three Phase Drives 4A0001 A6T10 10 CR6L 20 UL 20 4A0002 A6T10 10 CR6L 20 UL 20 4A0004 A6T20 20 CR6L 50 UL 50 4A0005 A6T25 25 CR6L 50 UL 50 4A0007 A6T25 25 CR6L 50 UL 50 4A0009 A6T25 25 CR6L 50 UL 50 4A0011 A6T30 30 CR6L 50 UL 50 u Installing a Motor Thermal Overload oL Relay on the Dr...

Page 179: ...effectively protect the motor due to the reduction of cooling at low speeds For this reason apply the UL recognized electronic thermal overload protection function built into the drive whenever possible UL recognized electronic thermal overload function of the drive Speed dependent heat characteristics are simulated using data from standard motors and force ventilated motors The motor is protected...

Page 180: ...C NEMA Type 1 wall mounted enclosure Drive reliability improves in environments without wide temperature fluctuations When using an enclosure panel install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels Do not allow ice to develop on the drive Refer to Installation Environment on page 33 for all other instal...

Page 181: ... 6 5 67 5 3 0 8 BA0003F 68 148 118 56 128 118 4 4 20 5 1 5 38 5 109 5 5 1 2 Three Phase 200 V Class 2A0001F 68 148 76 56 128 118 4 4 20 5 1 5 6 5 67 5 3 0 8 2A0002F 68 148 76 56 128 118 4 4 20 5 1 5 6 5 67 5 3 0 8 2A0004F 68 148 108 56 128 118 4 4 20 5 1 5 38 5 99 5 5 1 1 2A0006F 68 148 128 56 128 118 4 4 20 5 1 5 58 5 119 5 5 1 3 7 4 Installing Peripheral Devices YASKAWA ELECTRIC TOEP C710606 25B...

Page 182: ...129 5 1 9 2A0018F 108 148 9 143 128 128 118 4 5 20 9 5 5 65 134 5 5 2 6 2A0020F 108 148 9 143 128 128 118 4 5 20 9 5 5 65 134 5 5 2 6 Three Phase 400 V Class 4A0001F 108 148 9 81 96 128 118 4 4 20 9 5 1 5 10 72 5 5 1 2 4A0002F 108 148 9 99 96 128 118 4 4 20 9 5 1 5 28 90 5 5 1 4 4A0004F 108 148 9 137 5 96 128 118 4 4 20 9 5 1 5 58 129 5 1 9 4A0005F 108 148 9 154 96 128 118 4 5 20 9 5 1 5 58 145 5 ...

Page 183: ...erminal cover Figure 7 13 B to remove the terminal cover and expose the conduit bracket Figure 7 13 A A B Figure 7 13 Remove the Terminal Cover on a NEMA Type 1 Drive 3 Loosen two screws attaching the conduit bracket Figure 7 14 A to remove 7 4 Installing Peripheral Devices YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 183 7 Peripheral Devices Options 2 6 20...

Page 184: ...conduits Properly connect all wiring after installing the drive and connecting other devices Reattach all protective covers when wiring is complete A A Pass power wiring and control signal wiring through different exit holes at the bottom of the drive Figure 7 15 Reattach the Protective Covers and Conduit Bracket on a NEMA Type 1 Drive 7 4 Installing Peripheral Devices 184 YASKAWA ELECTRIC TOEP C7...

Page 185: ...Unit PC Communication SI 232 JC Allows the drive to connect to an external device Interface for Remote Operator SI 232 J Allows the drive to connect to an external device Interface for MEMOBUS Modbus Communication SI 485 J Allows the drive to connect to a network using MEMOBUS Modbus RTU protocol Potentiometer Option Unit AI V3 J Allows easy set up of output frequency USB Copy Unit JVOP 181 Allows...

Page 186: ...7 5 Communication Options This Page Intentionally Blank 186 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 14 44 ...

Page 187: ...REE PHASE 200 V CLASS DRIVE 189 A 3 THREE PHASE 400 V CLASS DRIVES 190 A 4 DRIVE SPECIFICATIONS 191 A 5 DRIVE WATT LOSS DATA 194 A 6 DRIVE DERATING DATA 195 Appendix A YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 187 2 6 2008 14 44 ...

Page 188: ... PWM 1 The following pages list information on rating changes based on drive model TERMS TERMS HD and ND HD refers to applications requiring constant torque output while ND refers to applications with variable torque needs The drive allows the user to select HD or ND torque depending on the application Fans pumps and blowers should use ND C6 01 1 and other applications generally use HD C6 01 0 Swi...

Page 189: ...cy Three phase power Three phase 200 to 240 V 50 60 Hz Single phase power 200 to 240 V 50 60 Hz Allowable Voltage Fluctuation 15 to 10 Allowable Frequency Fluctuation 5 Harmonic Corrective Actions DC Reactor Optional 1 Drives with a single phase power supply input output three phase power and cannot run a single phase motor 2 The motor capacity kW refers to a Yaskawa 4 pole motor The rated output ...

Page 190: ...ated Voltage Rated Frequency Three phase 380 to 480 V 50 60 Hz Allowable Voltage Fluctuation 15 to 10 Allowable Frequency Fluctuation 5 Harmonic Corrective Actions DC Reactor Optional 1 The motor capacity kW refers to a Yaskawa 4 pole motor The rated output current of the drive output amps should be equal to or greater than the motor rated current 2 Input current rating varies depending on the pow...

Page 191: ... Starting Torque 150 3 Hz Speed Control Range 1 20 40 Accel Decel Time 0 00 to 6000 0 s allows four separate settings for accel and decel Braking Torque Instantaneous Average Decel Torque 1 0 1 0 2 kW over 150 0 4 0 75 kW over 100 1 5 kW over 50 2 2 kW and above over 20 Continuous Regen Torque 20 125 with a Braking Resistor Unit 2 10 ED 10 s with an internal braking resistor V f Characteristics Us...

Page 192: ...nd Protection Electronic circuit protection triggered by the same levels as momentary current protection 4 DC Bus Charge LED Remains lit until DC bus voltage falls below 50 V Environment Storage Installation Area Indoors Ambient Temperature 10 to 40 C wall mounted enclosure 10 to 50 C open chassis Humidity 95 RH or less with no condensation Storage Temperature 20 to 60 C allowed for short term tra...

Page 193: ...he Braking Resistor Unit The default setting for the stall prevention function will interfere with the braking resistor 3 Overload protection may be triggered when operating with 150 of the rated output current if the output frequency is less than 6 Hz 4 Ground protection cannot be provided under the following circumstances when a ground fault is likely in the motor windings during run Low ground ...

Page 194: ... 9 5 17 1 2A0004 3 0 16 2 11 5 27 7 3 5 15 8 13 6 29 4 2A0006 5 0 27 4 15 9 43 3 6 0 27 5 17 2 44 7 2A0008 7 0 48 7 22 2 70 9 8 0 44 6 24 0 68 6 2A0010 8 0 54 8 23 8 78 6 9 6 51 7 25 8 77 5 2A0012 11 0 70 7 29 9 100 6 12 0 61 3 30 4 91 7 2A0018 14 0 92 6 38 8 131 4 18 0 89 8 44 1 133 8 2A0020 17 5 110 5 43 3 153 8 19 6 98 7 46 3 145 0 Table A 6 Watt Loss 400 V Class Three Phase Models Model Number...

Page 195: ... the parameters L8 12 and L8 35 must be set according to the installation conditions The output current is derated as shown in Figure A 1 No Name Description Range Def L8 12 Ambient Temperature Setting Adjust the drive overload oL2 protection level when the drive is installed in an environment that exceeds its ambient temperature rating 40 to 60 40 C L8 35 Installation Method Selection 0 Disabled ...

Page 196: ...A 6 Drive Derating Data This Page Intentionally Blank 196 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 14 44 ...

Page 197: ...2 PARAMETER TABLE 199 B 3 DEFAULTS DETERMINED BY DRIVE CAPACITY O2 04 AND ND HD C6 01 219 B 4 DEFAULTS DETERMINED BY CARRIER FREQUENCY SELECTION C6 02 222 B 5 DEFAULTS DETERMINED BY CARRIER FREQUENCY REDUCTION L8 38 223 Appendix B YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 197 2 6 2008 14 44 ...

Page 198: ...L6 Overtorque Detection 212 d1 Frequency Reference 203 L8 Hardware Protection 213 d2 Reference Limits 203 n1 Hunting Prevention 214 d3 Jump Frequencies 203 o1 Monitor Display Selection 214 d4 Frequency Reference Hold 204 o2 Operator Keypad Functions 214 E1 V f Pattern 204 o3 Copy Function 215 E2 Motor Setup 205 o4 Maintenance Functions 215 H1 Digital Inputs 206 U1 Status Monitor 216 H2 Digital Out...

Page 199: ... 0 O 104 116 A1 05 Password 2 0 to 9999 0 O 105 116 This parameter is hidden from view To access A1 05 first display A1 04 Then press the STOP key while holding down the up arrow key Parameter A1 05 will appear 22 Parameter can be changed during run u b Application Application parameters configure the Run Command Source DC Injection Braking and other application related settings No Name Descriptio...

Page 200: ...der Selection Sets the phase order for drive output terminals U T1 V T2 and W T3 0 Standard 1 Switch phase order 0 1 0 O 1C3 b1 17 Run Command at Power Up Determines the operation when a Run command is active at power up of the drive 0 Run command not issued needs to be cycled 1 Run command issued motor operation start 0 1 0 O 1C6 b2 DC Injection Braking Use b2 parameters to configure DC Injection...

Page 201: ...eters to configure S curve operation C2 01 S Curve Characteristic at Accel Start The S curve can be controlled in the four points shown below Run command Output frequency Time C2 01 C2 04 C2 02 C2 03 ON OFF S curve is used to further soften the starting and stopping ramp The longer the S curve time the softer the starting and stopping ramp 0 00 to 10 00 0 20 s O 20B C2 02 S Curve Characteristic at...

Page 202: ...ion Selects the carrier frequency 1 2 0 kHz 2 5 0 kHz 3 8 0 kHz 4 10 0 kHz 5 12 5 kHz 6 15 0 kHz 7 Swing PWM 8 to E No setting possible F User defined determined by C6 03 through C6 05 1 to F 57 S 224 93 C6 03 Carrier Frequency Upper Limit C6 03 and C6 04 set upper and lower limits for the carrier frequency carrier frequency E1 04 max output frequency output frequency C6 05 K output frequency C6 0...

Page 203: ...287 d1 17 22 Jog Frequency Reference Frequency reference when digital inputs Jog Frequency Reference Forward Jog or Reverse Jog are on 6 00 Hz S 292 d2 Frequency Upper and Lower Limits Use d2 parameters to configure the frequency reference limits d2 01 Frequency Reference Upper Limit Sets the frequency reference upper limit as a percentage of maximum output frequency E1 04 Output speed is limited ...

Page 204: ...8 19 Range upper limit is dependent on parameters E1 04 Maximum Output Frequency and d2 01 Frequency Reference Upper Limit 22 Parameter can be changed during run u E Motor Parameters E parameters set V f characteristics and motor related data No Name Description Range Def Mode Addr Hex Pg V f E1 V f Pattern Characteristics Use E1 parameters to set V f characteristics for the motor E1 01 24 Input V...

Page 205: ...arameters to set motor related data E2 01 Motor Rated Current Sets the motor nameplate full load current in amperes A 10 to 200 of drive rated current 57 S 30E 103 E2 02 Motor Rated Slip Sets the motor rated slip in Hertz 0 00 to 20 00 57 O 30F 103 E2 03 Motor No Load Current Sets the magnetizing current of the motor in Ampere 0 to less than E2 01 57 O 310 103 E2 05 Motor Line to Line Resistance S...

Page 206: ...g Function Description Mode V f 0 3 Wire Sequence Closed Reverse rotation only if the drive is set up for 3 Wire sequence O 1 LOCAL REMOTE Selection Open REMOTE Reference 1 b1 01 02 Closed LOCAL LED operator is run and reference source O 2 External Reference 1 2 Open Run and frequency reference source 1 b1 01 02 Closed MEMOBUS Modbus Communication O 3 Multi Step Speed Reference 1 Used to select Mu...

Page 207: ...N C Always Detected Alarm Only continue running 2E N O During Run Alarm Only continue running 2F N C During Run Alarm Only continue running O 40 Forward Run Command 2 Wire sequence Open Stop Closed Forward run Note Can not be set together with Settings 42 or 43 O 41 Reverse Run Command 2 Wire sequence Open Stop Closed Reverse run Note Can not be set together with Settings 42 or 43 O 61 External Se...

Page 208: ...6 02 for more time than is set in parameter L6 03 O 1A Reverse Direction Closed Drive is running in the reverse direction O 1E Restart Enabled Closed An automatic restart is performed O 3C LOCAL REMOTE Status Closed LOCAL Open REMOTE O 3D Speed Search Closed Speed search is being executed O 100 to 102 104 to 108 10B 10E 110 117 11A 11E 13C 13D H2 Parameter Functions Reversed Output Switching of 0 ...

Page 209: ... 22 Multi Function Analog Output Terminal AM Bias Sets terminal AM output level when selected monitor is at 0 999 9 to 999 9 0 0 O 41F 104 H5 MEMOBUS Modbus Communications Use H5 Parameters to connect the drive to a MEMOBUS Modbus network H5 01 39 Drive Slave Address Selects drive slave number address for MEMOBUS Modbus terminals R R S S Cycle power for the setting to take effect 0 to FF 1F O 425 ...

Page 210: ...ers provide protection to the drive and motor such as control during momentary power loss Stall Prevention frequency detection fault restarts overtorque detection and other types of hardware protection No Name Description Range Def Mode Addr Hex Pg V f L1 Motor Protection Functions Use L1 parameters to configure motor protective functions L1 01 Motor Overload Protection Selection Sets the motor th...

Page 211: ...alling or excessive current occurs with default setting 0 to 150 7 O 490 L3 04 Stall Prevention Selection during Deceleration When using a braking resistor use setting 0 Setting 3 is used in specific applications 0 Disabled The drive decelerates at the active deceleration rate If the load is too large or the deceleration time is too short an ov fault may occur 1 General Purpose The drive decelerat...

Page 212: ... rr oL1 oL2 oL3 Uv1 When the drive operates without fault for 10 minutes the counter will be reset 0 to 10 0 O 49E L6 Overtorque Detection Use L6 parameters to configure overtorque detection L6 01 Torque Detection Selection 1 Selects the overtorque operation Overtorque is determined by the settings in parameters L6 02 and L6 03 The multi function output settings H2 01 B and 17 are also active if p...

Page 213: ... ambient temperature This value adjusts the drive oL2 detection level 10 to 50 30 C O 4B8 L8 18 Soft CLA Selection Selects the software current limit function Typically no adjustment is required 0 Disabled 1 Enabled 0 1 1 O 4BE L8 35 Installation Method Selection Selects the installation type 0 Standard installation of Open Chassis drive 1 Side by Side installation with top cover removed 2 Standar...

Page 214: ...rs are used to set up the LED digital operator displays No Name Description Range Def Mode Addr Hex Pg V f o1 Display Settings Use o1 parameters to configure the digital operator display o1 02 22 User Monitor Selection After Power Up Selects the monitor to display upon power up 1 Frequency Reference U1 01 2 Forward Reverse 3 Output Frequency U1 02 4 Output Current U1 03 1 to 4 1 O 501 o1 03 Digita...

Page 215: ...he drive model number o2 04 and the software number U1 14 must match or an error will occur 0 to 3 0 O 515 o3 02 Copy Allowed Selection Enables and disables the digital operator copy functions 0 Disabled No digital operator copy functions are allowed 1 Enabled Copying allowed 0 1 0 O 516 o4 Maintenance Period Use o4 parameters to perform maintenance o4 01 Accumulated Operation Time Setting Sets th...

Page 216: ...peration Status Monitors Use U1 monitors to display the operation status of the drive U1 01 Frequency Reference Monitors the frequency 10 V Max frequency 0 01 Hz O 40 U1 02 Output Frequency Displays the output frequency Display units are determined by o1 03 10 V Max frequency 0 01 Hz O 41 U1 03 Output Current Displays the output current 10 V Drive rated current 0 01 A O 42 U1 06 Output Voltage Ref...

Page 217: ...t avail O 80 U2 02 Previous Fault Display of the previous fault o4 11 resets the values for U2 02 No signal output avail O 81 U4 Maintenance Monitors Use U4 parameters to display drive maintenance information U4 01 Accumulated Operation Time Displays the cumulative operation time of the drive The value for the cumulative operation time counter can be reset in parameter o4 01 Use parameter o4 02 to...

Page 218: ...t this monitor No signal output avail 1 O 7D6 U4 07 IGBT Maintenance Displays IGBT usage time as a percent of expected performance life Parameter o4 09 can be used to reset this monitor No signal output avail 1 O 7D7 U4 08 Heatsink Temperature Displays the heatsink temperature 10 V 100 C 1 C O 68 U4 09 LED Check Lights all segments of the LED to verify that the display is working properly No signa...

Page 219: ... 03 Motor no load current A 1 80 2 80 2 80 3 00 E2 05 Motor line to line resistance Ω 5 156 1 997 1 997 1 601 Momentary power loss ride through time s 0 2 0 2 0 3 0 3 Momentary power loss Baseblock time s 0 3 0 4 0 4 0 5 Table B 2 Three Phase 200 V Class Drives Default Settings by Drive Capacity and ND HD settings No Description Unit Default Settings Model CIMR Jo 2A0001 2A0002 2A0004 2A0006 2A000...

Page 220: ...s 0 4 0 5 0 5 0 5 0 5 0 6 0 6 0 7 Table B 3 Three Phase 400 V Class Drives Default Settings by Drive Capacity and ND HD Setting No Description Unit Default Settings Model CIMR Jo 4A0001 4A0002 4A0004 4A0005 C6 01 Normal Heavy Duty HD ND HD ND HD ND HD ND o2 04 Drive Model Selection Hex 91 92 93 94 Motor rated power kW 0 2 0 4 0 4 0 75 0 75 1 5 1 5 2 2 C6 02 Carrier frequency 3 7 3 7 3 7 3 7 E2 01 ...

Page 221: ... 2 70 2 70 2 70 2 70 1 50 E2 03 Motor no load current A 1 50 1 90 1 90 2 30 2 30 2 60 E2 05 Motor line to line resistance Ω 6 495 4 360 4 360 3 333 3 333 1 595 L2 02 Momentary power loss ride through time s 0 5 0 5 0 5 0 5 0 5 0 5 L2 03 Momentary power loss Baseblock time s 0 5 0 5 0 5 0 6 0 6 0 7 B 3 Defaults Determined by Drive Capacity o2 04 and ND HD C6 01 YASKAWA ELECTRIC TOEP C710606 25B YAS...

Page 222: ... 0 0 2 5 0 kHz 5 0 5 0 0 3 8 0 kHz 8 0 8 0 0 4 10 0 kHz 10 0 10 0 0 5 12 5 kHz 12 5 12 5 0 6 15 0 kHz 15 0 15 0 0 7 Swing PWM 2 0 2 0 0 8 to E Reserved F User Setting determined by C6 03 through C6 05 User Setting User Setting User Setting B 4 Defaults Determined by Carrier Frequency Selection C6 02 222 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 ...

Page 223: ...tion Level during Acceleration 1 Current derating value x 1 5 Current derating value x 1 2 150 120 150 120 L3 06 Stall Prevention Level during Run 1 Current derating value x 1 5 Current derating value x 1 2 150 120 150 120 B 5 Defaults Determined by Carrier Frequency Reduction L8 38 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 223 B Parameter List 2 6 2008 ...

Page 224: ...B 5 Defaults Determined by Carrier Frequency Reduction L8 38 This Page Intentionally Blank 224 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 14 44 ...

Page 225: ...e guidelines and criteria for maintaining CE and UL standards C 1 SECTION SAFETY 226 C 2 EUROPEAN STANDARDS 229 C 3 UL STANDARDS 236 Appendix C YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 225 2 6 2008 14 44 ...

Page 226: ...any terminals before the capacitors have fully discharged Failure to comply could result in death or serious injury Before wiring terminals disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least one minute after all...

Page 227: ...cified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections Do not use an improper voltage source Failure to comply could result in death or serious injury by fire Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power Do not use improper combustible mat...

Page 228: ... drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for modification of the product ...

Page 229: ...oltage Directive To comply with the Low Voltage Directive be sure to meet the following conditions when combining this drive with other devices n Area of Use Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in accordance with IEC664 n Installing Fuses on the Input Side Install recommended UL approved fuses at the main power input of the drive Select fuses...

Page 230: ... to be used in T N grounded neutral point networks If installing the drive in other types of grounded systems contact your dealer or Yaskawa for instructions u EMC Guidelines Compliance This drive is tested according to IEC61800 3 2004 and it complies with the EMC guidelines n EMC Filter Installation The following conditions must be met to ensure continued compliance with guidelines Refer to EMC F...

Page 231: ...Motor D Metal conduit E Ground wire should be as short as possible Figure C 2 Installation Method 5 Ground the largest possible surface area of the shield to the metal conduit when using braided shield cable Yaskawa recommends using a cable clamp C B A A Braided shield cable B Metal panel C Cable clamp conductive Figure C 3 Ground Area C 2 European Standards YASKAWA ELECTRIC TOEP C710606 25B YASKA...

Page 232: ...ve any paint or sealant E Drive F Motor cable braided shield cable max 20 m G Motor H Cable clamp I Max distance between drive and noise filter J EMC noise filter Figure C 4 EMC Filter and Drive Installation for CE Compliance Three Phase 200 V 400 V Class C 2 European Standards 232 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 14 44 ...

Page 233: ...lamp I Max distance between drive and noise filter J EMC noise filter Figure C 5 EMC Filter and Drive Installation for CE Compliance Single Phase 200 V Class n EMC Filters The drive should be installed with the EMC filters listed below in order to comply with the EN 61800 3 category C1 requirements C 2 European Standards YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start U...

Page 234: ... 2A0006 FS23637 8 07 8 0 4 71 x 169 x 40 51 x 156 M4 M5 2A0008 FS23637 14 07 14 0 58 111 x 169 x 45 91 x 156 M4 M5 2A0010 FS23637 14 07 14 0 58 111 x 169 x 45 91 x 156 M4 M5 2A0012 FS23637 14 07 14 0 58 111 x 169 x 45 91 x 156 M4 M5 2A0018 FS23637 24 07 24 0 9 144 x 174 x 50 120 x 156 M4 M5 2A0020 FS23637 24 07 24 0 9 144 x 174 x 50 120 x 156 M4 M5 400 V Three Phase Units 4A0001 FS23639 5 07 5 0 5...

Page 235: ... Jo DC Reactor Model Rating 200V Three Phase Units 2A0004 UZDA B 5 4 A 8 mH 2A0006 400 V Three Phase Units 4A0002 UZDA B 3 2 A 28 mH 4A0004 Note Contact Yaskawa for information about DC reactors for other models C 2 European Standards YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 235 C Standards Compliance 2 6 2008 14 44 ...

Page 236: ...Yaskawa recommends using UL listed copper wires rated at 75 C and closed loop connectors or CSA certified ring connectors sized for the selected wire gauge to maintain proper clearances when wiring the drive Use the correct crimp tool to install connectors per manufacturer recommendation Table C 4 lists a suitable closed loop connector manufactured by JST Corporation Table C 4 Closed Loop Crimp Te...

Page 237: ...imp insulated terminals or insulated shrink tubing for wiring connections Wires should have a continuous maximum allowable temperature of 75 C 600 Vac UL approved vinyl sheathed insulation Table C 5 Recommended Input Fuse Selection Drive Model CIMR Jo Class T Fuses 600 Vac 200 kAIR Fuse Ampere Rating 200 V Class Single Phase Drives BA0001 A6T15 15 BA0002 A6T20 20 BA0003 A6T20 20 BA0006 A6T40 40 BA...

Page 238: ...current flow will not rise above 30 000 amps maximum at 240 V for 200 V class drives and 480 V for 400 V class drives The MCCB and breaker protection and fuse ratings shall be equal to or greater than the short circuit tolerance of the power supply being used Suitable for use on a circuit capable of delivering not more than 30 000 RMS symmetrical amperes for 240 V in 200 V class drives up to 480 V...

Page 239: ...thermal overload function causes an oL1 fault which shuts off the output of the drive and prevents additional overheating of the motor The motor temperature is continually calculated as long as the drive is powered up Setting L1 01 1 selects a motor with limited cooling capability below rated base speed when running at 100 load The oL1 function derates the motor when it is running below base speed...

Page 240: ...200 150 Cold Start Hot Start Motor Current E2 01 100 Time min Figure C 8 Motor Overload Protection Time C 3 UL Standards 240 YASKAWA ELECTRIC TOEP C710606 25B YASKAWA AC Drive J1000 Installation Start Up Manual 2 6 2008 14 44 ...

Page 241: ...peration Time Setting 215 Alarms and Errors 123 Analog Filter Time Constant 122 Analog Input Filter Time Constant 209 B Baseblock 134 Baseblock Command N C 206 Baseblock Command N O 206 Base Frequency 130 205 Basic Operation 87 Braking Resistor 65 Braking Resistor Installation 65 Braking Resistor Overheat 132 Buzzing Sound from Motor at 2 kHz 149 C C1 01 83 91 150 C1 01 03 05 07 129 C1 01 through ...

Page 242: ...nance Setting Operation Time 215 Cooling Fan Replacement 136 CPF02 124 126 CPF06 126 CPF08 124 126 CPF11 124 127 CPF12 124 127 CPF14 124 127 CPF17 124 127 CPF18 124 127 CPF20 124 127 CPF21 124 127 CPF22 124 127 CPF23 124 127 CPF24 124 128 CrST 125 135 C Tuning 201 Current Fault 109 217 Current Offset Fault 124 126 E E1 01 99 100 204 E1 04 100 140 146 147 149 205 E1 04 through E1 10 129 130 131 E1 ...

Page 243: ...s Communications 209 Heatsink Cooling Fan Operation Selection 213 Heatsink Temperature 110 Heavy Duty Ratings 188 High Starting Torque 102 Hunting Prevention Gain 121 Hunting Prevention Gain Setting 148 214 I I O Connections 44 IGBT Maintenance 110 218 IGBT Maintenance Setting 216 Initialize Parameters 87 199 Initial Operation 86 Input Fuses 178 229 237 Input Phase Loss 124 132 Input Phase Loss Pr...

Page 244: ...rameters 103 Motor Protection Function 130 Motor protection operation time 107 Motor Rated Current 103 106 205 238 Motor Rated Slip 103 205 Motor Rotates After the Drive Output is Shut Off 148 Motor Rotates Faster Than the Frequency Reference 146 Motor Rotates in One Direction Only 145 Motor Stalls During Acceleration or With Large Loads 146 Motor Stops During Acceleration or When a Load is Connec...

Page 245: ...13 Software No Flash 217 Software No ROM 217 Software Number Flash 109 Software Number ROM 109 Speed Agreement Detection Level 212 Speed Search 208 Stall Prevention 122 Stall Prevention Level during Acceleration 211 Stall Prevention Level during Run 212 Stall Prevention Selection during Acceleration 211 Stall Prevention Selection during Deceleration 211 Stall Prevention Selection during Run 211 St...

Page 246: ...4 06 133 218 U4 07 110 218 U4 08 110 218 U4 09 110 218 U4 13 110 218 U Monitors 216 Undervoltage 124 125 137 Undervoltage 3 133 Unexpected Noise from Connected Machinery 148 Up Command 207 User Monitor Selection After Power Up 214 Uv 125 137 Uv1 124 133 Uv3 124 133 V V f Data Setting Error 125 140 V f Pattern 100 Verify Menu 80 W Wire Gauges 50 Wiring Procedure 57 Z Zero Speed 208 Index 246 YASKAW...

Page 247: ... Date of Publication Rev No Section Revised Content January 2008 First edition March 2008 All Chapters General revision MANUAL NO ޓ TOEP C710606 25B Published in Japan March 2008 08 1 Date of publication Date of original publication 1 Revision number 1 TOEP_C710606_25B_1_0_revision fm 2 ページ ２００８年３月１７日 月曜日 午後２時１３分 ...

Page 248: ...Plaza Shanghai 200001 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011A Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F 16 Nanking E Rd Sec 3 Taipei Taiwan Phone 886 2 2502 5003 Fax 886 2 2505 1280 Published in Japan March...

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