YASKAWA CIMR-F7Z44P0 User Manual Download Page 164

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Maintenance 7 - 1

Chapter 7

Maintenance

This chapter describes basic maintenance and inspection of the Drive. Please refer

to these instructions to ensure that the Drive receives the proper maintenance to

maintain overall performance.

Periodic Inspection..................................................................... 7-2

Preventive Maintenance ............................................................ 7-3

Heatsink Cooling Fan Replacement .......................................... 7-4

Removing and Mounting the Terminal Card .............................. 7-6

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for CIMR-F7Z44P0

Page 1: ...nderutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In...

Page 2: ...E7 Drive User Manual Model E7U Document Number TM E7 01 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 3: ...100 n3 04 40 A2 22 b8 05 20 H3 11 0 o1 01 6 A2 23 b8 06 0 H3 12 0 3 o1 02 1 A2 24 C1 01 30 H3 13 0 o1 03 0 A2 25 C1 02 30 H4 01 2 o1 05 3 A2 26 C1 03 30 H4 02 100 o1 06 0 A2 27 C1 04 30 H4 03 0 o1 07...

Page 4: ...this manual and local codes Do not connect or disconnect wiring while the power is on Do not remove covers or touch circuit boards while the power is on Do not remove or insert the digital operator wh...

Page 5: ...allation in electrical systems or machinery For use in the European Union the installation in machinery and systems must conform to the following product standards of the Low Voltage Directive EN 5017...

Page 6: ...ypad operator is equipped with Hand Off Auto functions copy feature 7 language choices and 5 lines of display with 16 characters per line User parameter settings can be recovered at any time via user...

Page 7: ...provided with the product or upon request Contact Yaskawa Electric America Inc as required Documents may include the following TM E7 02 Programming Manual included on CD ROM with product TM E7 11 Modb...

Page 8: ...rientation and Clearances 1 14 Removing and Attaching the Terminal Cover 1 15 Removing Attaching the Digital Operator and Front Cover 1 16 Chapter 2 Electrical Installation 2 1 Terminal Block Configur...

Page 9: ...p applies only to the LonWorks option 5 33 H3 Analog Inputs 5 34 L2 Momentary Power Loss Ride thru Function 5 40 L3 Stall Prevention 5 41 L4 Speed Command Loss Detection 5 45 L5 Fault Restart 5 46 L6...

Page 10: ...7 6 Appendix A Parameters A 1 Parameter List A 2 Monitor List A 26 Fault Trace List A 28 Fault History List A 29 Decimal to Hex Conversion A 30 Appendix B Capacity Related Parameters B 1 Drive Capaci...

Page 11: ...2 Branch Circuit Overload Protection E 5 Peripheral Devices E 6 Appendix F EMC Compatibility F 1 EMC Compatibility F 2 Electromagnetic Compatibility EMC F 3 Index Index 1 Support Services Inside rear...

Page 12: ...upon Delivery 1 3 Component Names 1 5 Exterior and Mounting Dimensions 1 7 Heat Loss Data 1 11 Checking and Controlling the Installation Site 1 13 Installation Orientation and Clearances 1 14 Removin...

Page 13: ...assis IP00 360 0 125 150 CIMR E7U2110 Open Chassis IP00 415 0 150 480Vac CIMR E7U40P4 NEMA Type 1 IP20 1 8 0 5 0 75 CIMR E7U40P7 NEMA Type 1 IP20 2 1 1 CIMR E7U41P5 NEMA Type 1 IP20 3 7 1 5 2 CIMR E7U...

Page 14: ...tion site dirt water debris and traffic prior to and during construction Nameplate Information A nameplate is attached to the right side of each Drive The following nameplate is an example for a stand...

Page 15: ...s mounted in a control panel also called protected chassis NEMA Type 1 IEC IP20 The Drive is shielded from the exterior and can thus be mounted to the interior wall of a building not necessarily enclo...

Page 16: ...erminal arrangement of the Drive are shown in Fig 1 4 and 1 5 Fig 1 4 Drive Appearance Fig 1 5 Terminal Arrangement Terminal Cover Removed Top protective cover Front cover Digital Operator Mounting ho...

Page 17: ...Appearance Fig 1 7 Terminal Arrangement Terminal Cover Removed Mounting holes Cooling fan Nameplate Drive cover Front cover Digital Operator Terminal cover Mounting holes Cooling fan Nameplate Drive...

Page 18: ...6 21 5 52 5 52 6 30 6 30 6 30 7 09 1 97 1 97 1 97 1 97 10 10 10 10 3 35 3 35 4 14 3 35 4 73 4 73 5 52 4 73 1 10 1 10 1 38 13 2 8 8 8 8 1 10 1 10 1 10 1 10 6 6 8 8 6 6 6 6 25 20 7 5 10 15 5 3 1 1 2 3...

Page 19: ...sical Installation 1 8 DIMENSIONS E7 NEMA 1 CURRENT LBS APPROX WEIGHT 208 240V 88 0 115 AMPS 480V 52 0 125 AMPS Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg...

Page 20: ...78 14 96 14 17 13 78 2 56 2 56 2 46 2 46 3 8 3 8 3 8 3 8 22 64 23 62 9 84 14 76 49 125 3 94 11 81 2 46 3 8 22 64 23 62 9 84 14 76 49 139 5 12 12 99 2 46 3 8 27 56 28 54 12 80 17 72 49 191 5 12 13 78...

Page 21: ...R TO ACHIEVE ADEQUATE COOLING THE DRIVE MUST BE POSITIONED TO ALLOW A MINIMUM OF FREE AIR OF 1 2 INCHES ON SIDES AND 5 INCHES TOP AND BOTTOM DIMENSIONS IN INCHES OUTPUT CURRENT RATED AMPS INPUT RATED...

Page 22: ...59 127 Self 23P7 6 4 16 8 110 74 184 Fan 25P5 8 8 23 164 84 248 Fan 27P5 12 31 219 113 332 Fan 2011 18 46 2 357 168 524 Fan 2015 23 59 4 416 182 597 Fan 2018 29 74 8 472 208 680 Fan 2022 34 88 583 252...

Page 23: ...0 16 21 232 158 390 Fan 4011 21 27 232 158 390 Fan 4015 26 34 296 169 465 Fan 4018 30 40 389 201 590 Fan 4022 38 50 4 420 233 653 Fan 4024 40 52 691 297 989 Fan 4030 51 67 2 691 297 989 Fan 4037 59 77...

Page 24: ...n a location away from direct sunlight on a non combustible surface Controlling the Ambient Temperature To enhance the reliability of operation the Drive should be installed in an environment free fro...

Page 25: ...IMPORTANT 1 The same clearance is required horizontally and vertically for both Open Chassis IP00 and NEMA Type 1 Drives 2 Always remove the top and bottom protection covers before installing a CIMR...

Page 26: ...er After wiring the terminal block attach the terminal cover by reversing the removal procedure For Models CIMR E7U2018 4018 and smaller insert the tab on the top of the terminal cover into the groove...

Page 27: ...ont Cover Press the left and right sides of the front cover in the direction of arrows 1 and lift the bottom of cover in the direction of arrow 2 to remove it as shown in Fig 1 12 Fig 1 12 Removing th...

Page 28: ...at the location labeled 1 at the top of the control circuit terminal card and move in the direction of arrow 2 Fig 1 13 Removing the Front Cover Attaching the Front Cover Attach the front cover by re...

Page 29: ...B two locations Fig 1 14 Mounting the Digital Operator IMPORTANT 1 Do not remove or attach the Digital Operator or mount or remove the front cover using methods other than those described above damag...

Page 30: ...t terminal connections main circuit terminal wiring specifications control circuit terminals and control circuit wiring specifications Terminal Block Configuration 2 2 Wiring Main Circuit Terminals 2...

Page 31: ...FM R RP S1 S4 SP S7 M4 V S3 SC S A2 M2 SN M6 AC A1 E G E G MC MB S5 M1 AC MA M3 S2 S AC MP AM S6 V IG R M5 FM R RP S1 S4 SP S7 M4 V S3 SC S A2 M2 SN M6 AC A1 E G E G MC MB S5 M1 AC MA M3 S2 S Ground t...

Page 32: ...2 B1 B2 U T1 V T2 W T3 M4 13 3 1 5 12 3 3 23P7 5 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M4 13 3 1 5 10 5 3 25P5 7 5 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M4 13 3 1 5 10 5 3 27P5 10 R L1 S L2 T L3...

Page 33: ...1 L21 T1 L31 M10 199 22 5 3 0 X 2P 85 X 2P 3 M8 88 5 10 0 2 0 67 4 M10 199 22 5 2 0 X 2P 67 4 X 2P r l1 s l2 M4 12 4 1 4 14 2 1 2090 125 R L1 S L2 T L3 1 M12 347 39 2 250 x2P 127 x2P U T1 V T2 W T3 R1...

Page 34: ...S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M4 13 3 1 5 12 3 5 14 2 47P5 10 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M4 13 3 1 5 10 5 5 12 3 5 49P0 4011 15 20 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M5 22 1 2 5...

Page 35: ...l2200 s400 l2400 M4 12 4 1 4 14 2 1 4110 200 R L1 S L2 T L3 1 M12 347 39 2 2 0 X 2P 67 4 X 2P U T1 V T2 W T3 R1 L11 S1 L21 T1 L31 M12 347 39 2 1 0 X 2P 53 5 X 2P 3 M8 88 5 10 0 2 0 67 4 M12 347 39 2...

Page 36: ...ine the wire size for the main circuit so that line voltage drop is within 2 of the rated voltage Line voltage drop is calculated as follows Line voltage drop V x wire resistance km x wire length m x...

Page 37: ...0Vac Purpose Terminal Designation Model CIMR E7U_ _ _ _ 208 240Vac 480Vac Main circuit power input R L1 S L2 T L3 20P4 to 2110 40P4 to 4300 R1 L11 S1 L21 T1 L31 2022 to 2110 4030 to 4300 Drive outputs...

Page 38: ...Appendix E may result in damage to the wiring Drive and or personal injury 2 Control power is supplied internally from the main circuit DC power supply for all Drives 3 Consult your Yaskawa represent...

Page 39: ...t in damage to the wiring Drive and or personal injury 2 Control power is supplied internally from the main circuit DC power supply for all Drives 3 Consult your Yaskawa representative before using 12...

Page 40: ...connection with resistance of less than 10 3 Do not share the ground wire with other devices such as motors or large current electrical equipment 4 Always use a ground wire that complies with technic...

Page 41: ...res and ground the shield to terminal E G as shown in Fig 2 3 Terminal numbers and wire sizes are shown in Table 2 7 Fig 2 3 Analog Input Terminal Configuration Table 2 7 Terminal Numbers and Wire Siz...

Page 42: ...perform the following checks 1 Is all wiring correct 2 Have all wire clippings screws or other foreign material been removed from the Drive enclosure 3 Are all terminal screws tight Artisan Technology...

Page 43: ...nput 4 to 20 mA 100 0 to 10Vdc 100 H3 0 Function set by H3 09 4 to 20 mA 250 0 to 10 V 20k AC Analog common E G Shield wire optional ground line connection point Digital output signals M1 During Run N...

Page 44: ...1 RS 485 and RS 422 terminating resistance OFF No terminating resistance ON Terminating resistance of 110 Factory Default OFF S1 2 Input method for analog input A2 OFF 0 10 Vdc internal resistance 20...

Page 45: ...type is listed below Table 2 10 Shunt Connector CN15 Configuration Options CN15 Analog Output Monitor Configurations Voltage Output 0 10Vdc for terminals FM AC CH1 and AM AC CH2 Current Output 4 20mA...

Page 46: ...r supply can also be connected providing more freedom in signal input methods Table 2 11 Sinking Sourcing Mode and Input Signals Internal Power Supply Sinking Mode Factory Default External Power Suppl...

Page 47: ...stallation 2 18 Terminal Connections Connections to Drive terminals are shown in Fig 2 6 Fig 2 6 Terminal Connections 24 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www a...

Page 48: ...external power supply ensure it is a UL Listed Class 2 power supply source 4 Use twisted pair or shielded twisted pair cables for control circuits to prevent operating faults Prepare cable ends as sho...

Page 49: ...2 20 Field Wiring Diagram Use this diagram to document field wiring It may be helpful to copy this page Fig 2 8 Field Wiring Diagram Artisan Technology Group Quality Instrumentation Guaranteed 888 88...

Page 50: ...Digital Operator Digital Operator Display 3 2 Digital Operator Keys 3 3 Drive Mode Indicators 3 5 Drive Main Menu 3 7 Quick Setting Menu QUICK 3 12 Programming Menu ADV 3 13 Example of Changing a Par...

Page 51: ...sult in the Drive starting unexpectedly Prior to making any adjustments with the digital operator insure that all personnel are clear from the Drive motor and machine Also insure that all covers coupl...

Page 52: ...TO key will restart the Drive While the Drive is running the run command can be opened to stop and closed to restart without taking the Drive out of the Auto mode The Drive must be in a stopped condit...

Page 53: ...er b1 12 Hand Frequency Reference Selection If the OFF key is pressed the Hand mode speed command will continue to be displayed on the keypad The Drive must to be in a stopped condition before it can...

Page 54: ...Drive is in Hand Mode REV Lit when a reverse run command is input AUTO SEQ Lit when set up for remote run command See Table 3 3 AUTO REF Lit when set up for remote speed command See Table 3 4 ALARM Li...

Page 55: ...icator Status Hand Mode Auto Mode On N A Parameter b1 01 Frequency Reference Selection is set to terminal strip communications or an option board as indicated below b1 01 1 Terminals 2 Communications...

Page 56: ...aying fault his tory or displaying the fault traces Quick Setting QUICK The Drive can be programmed in this menu Use this menu to set read the most commonly used parameters Programming ADV The Drive c...

Page 57: ...oll between the menu selections Fig 3 2 Main Menu Structure Press the DATA ENTER key to enter the desired menu selection 1 Modified Consts Modified Parameters DRIVE Main Menu Operation DRIVE Main Menu...

Page 58: ...n command is removed and re applied the Drive will stop and will not start until the Operation Menu is selected Table 3 8 U1 Monitor List Monitor Monitor U1 01 Frequency Ref U1 20 SFS Output Soft Star...

Page 59: ...ce Parameters U2 01 Current Fault U2 02 Last Fault U2 03 Frequency Ref U2 04 Output Freq U2 05 Output Current U2 07 Output Voltage U2 08 DC Bus Voltage U2 09 Output kWatts U2 11 Input Term Sts U2 12 O...

Page 60: ...t Message 4 U3 05 Elapsed Time 1 U3 06 Elapsed Time 2 U3 07 Elapsed Time 3 U3 08 Elapsed Time 4 U3 09 Fault Message 5 U3 10 Fault Message 6 U3 11 Fault Message 7 U3 12 Fault Message 8 U3 13 Fault Mess...

Page 61: ...uency Reference Selection b1 02 Run command Selection b1 03 Stopping Method Selection b5 01 PI Mode Selection b5 02 Proportional Gain Setting b5 03 Integral Time Setting b5 31 PI Unit Selection C1 01...

Page 62: ...imers b5 PI Control b8 Energy Saving C1 Accel Decel C2 S Curve Acc Dec C4 Torque Comp C6 Carrier Freq d1 Preset Reference d2 Reference Limits d3 Jump Frequencies d4 Sequence E1 V F Pattern E2 Motor Se...

Page 63: ...rough the Modified Constants list Auto Tuning Menu A TUNE This menu is used to auto tune the Drive in order to optimize motor performance as well as utilize the bi directional speed search feature Fol...

Page 64: ...nu 4 Press the MENU key to scroll to Programming menu 5 Press the DATA ENTER key to enter Programming menu 6 Press the INCREASE key until C1 01 Accel Decel is displayed 7 Press the SHIFT RESET key to...

Page 65: ...1 0 sec after the data setting has been confirmed 14 The monitor display for C1 02 returns 15 Press the MENU key to scroll to Operation menu 16 Press the DATA ENTER key to enter Operation menu ADV Dec...

Page 66: ...es the procedures to prepare the Drive for start up and the procedures to conduct a Drive start up Drive Start Up Preparation 4 2 Drive Start Up Procedures 4 5 Artisan Technology Group Quality Instrum...

Page 67: ...gnature ________________________________________ Step 1 The Drive is thoroughly tested at the factory The start up person should verify that the drive is free of shipping and installation damage Shipp...

Page 68: ...Ground resistance should be less than 100 for a 208 240Vac Drive Ground resistance should be less than 10 for a 480Vac Drive Select wire size suitable for the size of terminal screw Make the length as...

Page 69: ...ial programming is required Refer to Chapter 2 Electrical Installation Fig 2 7 Alternately these contacts could be wired between terminals S3 and SN as External Fault Inputs and may be either normally...

Page 70: ...d on the Digital Oper ator 7 Press the OFF key 8 Press the MENU key two times Press the DATA ENTER key once to enter the Quick Setting Menu Press the T key 25 times to display parameter E1 01 Input Vo...

Page 71: ...cepted briefly appears and the display is now not flashing 11 Press the key once to display b1 01 Reference Source This parameter selects where the Drive will receive the speed command Press the DATA...

Page 72: ...e OFF key The RUN light turns off and the STOP light turns on REMOVE POWER from the Drive Wait for the Red CHARGE LED near the power terminals to go out When it does swap the motor wires connected to...

Page 73: ...UTO REF indicators are on This puts the Drive in Auto mode 20 If using an external speed command determine whether the speed command is a 0 10Vdc or a 4 20mA signal Connect the positive side of a 0 10...

Page 74: ...ull scale input adjust Gain H3 02 setting until an output of 60 0 Hz or other desired maximum frequency is obtained For 4 20mA input Terminal A2 1 With 4mA input adjust Bias H3 11 setting until an out...

Page 75: ...Start Up 4 10 Notes Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 76: ...avings 5 25 C1 Accel Decel 5 26 d2 Reference Speed Command Limits 5 27 d3 Jump Frequencies 5 28 E1 V f Pattern 5 29 E2 Motor Setup 5 32 F6 Com OPT Setup applies only to the LonWorks option 5 33 H3 Ana...

Page 77: ...ner of the digital operator 2 Press the DATA ENTER key to enter the programming menu The first parameter shown is A1 00 Select Language 3 Press the DATA ENTER key again and use the INCREASE and DECREA...

Page 78: ...2 2 Wire Initialization 2220 The Drive parameters are returned to factory default values with digital inputs S1 and S2 configured as Forward Run and Reverse Run respectively 3 3 Wire Initialization 3...

Page 79: ...nication Set b1 01 2 Serial Com and connect the RS 485 422 serial communications cable to terminals R R S and S on the control I O terminal block Be sure to use this setting when using the LONWORKS op...

Page 80: ...gital input that was set to 0 will function as a Forward Reverse input for the Drive When the Forward Reverse input is open the Drive will run in the Forward direction and when the input is closed the...

Page 81: ...by the following formula If S Curve characteristics are specified by the Drive programming they will add to the total time to stop 1 Coast to stop When the Run command is removed the Drive will turn...

Page 82: ...run and the Run command will need to be cycled before operation can occur The time T operation wait time is determined by the output frequency when the Run command is removed and the active decelerat...

Page 83: ...etermined by b1 01 and b1 02 there is the possibility that a Run command is already present i e a contact closure between S1 and SN when b1 02 1 Terminals Parameter b1 07 determines whether the Drive...

Page 84: ...is being programmed set b1 08 1 Enabled IMPORTANT When switching from local mode to Auto mode when b1 07 1 Accept Extrn Run the Drive may start unexpectedly if the Run command is already applied Be s...

Page 85: ...Parameters involving the start ing frequency current level braking time and motor pre heat current level are located here b2 01 DC Injection Braking Start Frequency Setting Range 0 0 to 10 0 Hz Factor...

Page 86: ...00 Seconds The Drive can be programmed to automatically DC Inject for a predetermined amount of time prior to accelerating to speed b2 03 and or at the end of a Ramp to stop b2 04 Parameter b2 03 can...

Page 87: ...speed estimation method and the current detection method Parameters L2 03 and L2 04 also affect the current detection method of Speed Search operation b3 01 Speed Search Selection This parameter is ef...

Page 88: ...TANT The speed estimation mode cannot be used when there are multiple motors operated by one Drive or the motor is two or more frames smaller than the standard size motor per the Drive capacity AC pow...

Page 89: ...time L2 03 Maximum output frequency or set frequency Lower limit is set using Speed Search Time b3 05 Search Delay Time b3 05 Speed search current level AC power supply Output frequency Output current...

Page 90: ...tart the time entered into b3 03 will be the time to decelerate from maximum frequency E1 04 to minimum frequency E1 09 b3 05 Speed Search Delay Time Setting Range 0 0 to 20 0 Seconds Factory Default...

Page 91: ...onditions b5 01 0 During JOG command input H3 xx 19 and the terminal status is ON Upper limit Fmax x109 b5 01 3 b5 01 1 Upper limit Fmax x109 Lower limit Fmax x109 Lower limit 0 4 MEMOBUS Reg 06H PI t...

Page 92: ...etting Setting Range 0 00 to 25 00 Factory Default 2 00 The proportional gain will apply a straight multiplier to the calculated difference error between the PI Setpoint and the measured transmitter f...

Page 93: ...ummed with the PI output This can be used to artificially kick start a slow starting PI loop If the Drive is configured for Differential PI Regulation H3 09 16 PI differential then this parameter is t...

Page 94: ...eedback occurs Feedback Loss Detection is turned on by b5 12 When b5 12 1 Alarm the Drive acknowledges the loss of feedback without stopping or turning on the fault output MA MB If b5 12 2 Fault the D...

Page 95: ...a level above the Sleep Function Start Level b5 15 and remains above that level for at least the Sleep Delay Time b5 16 the internal Run command returns and the Drive output begins again The b5 16 Del...

Page 96: ...0 to 39999 3020 Factory Default 1 The PI Setpoint Display Scaling value b5 20 is a scaling factor that is applied to the monitor display for both the PI Setpoint U1 38 and the PI Feedback U1 24 and b5...

Page 97: ...ctory Default 0 Seconds b5 24 PI Snooze Deactivation Level Setting Range 0 to 100 Factory Default 0 The Snooze Function is a variation on the Sleep Function The Snooze function must be selected by set...

Page 98: ...ost Time b5 26 the Setpoint Boost is interrupted and the Drive output is turned off Fig 5 19 Snooze Function Operation b5 27 PI Snooze Feedback Level Setting Range 0 to 100 Factory Default 60 This is...

Page 99: ...are Root Gain Setting Range 0 00 to 2 00 Factory Default 1 00 A multiplier applied to the square root of the feedback b5 30 PI Output Square Root Monitor Selection If the PI Function is regulating the...

Page 100: ...but can be adjusted in small amounts while viewing the kW monitor U1 08 and running the Drive to minimize the output kW A larger value typically results in less voltage to the motor and less energy c...

Page 101: ...rips due to damper closure as the system is shut down An alternate solution in this situation is to set parameter b1 03 to Coast to Stop C1 09 Fast Stop Time Setting Range 0 0 to 6000 0 Seconds Factor...

Page 102: ...Limit Effects on the Speed Command d2 03 Master Speed Reference Lower Limit Setting Range 0 0 to 110 0 Factory Default 0 0 Unlike Frequency Reference Lower Limit d2 02 which will affect the speed comm...

Page 103: ...mmanded speed rises above the upper end of the dead band for increasing references Similarly the Drive will clamp the frequency reference just above the dead band and only decelerate past it when the...

Page 104: ...to select from with varying voltage profiles saturation levels frequency at which maximum voltage is reached and maximum frequencies There are also settings for Custom V f patterns that will allow th...

Page 105: ...ation 2 High Starting Torque 2 B 72Hz 3 High Speed Operation 90Hz C Variable Torque 50Hz Variable Torque 1 4 120Hz D Variable Torque 2 5 60Hz Variable Torque 1 6 Variable Torque 2 7 IMPORTANT When a f...

Page 106: ...Factory Defaults 18 0V 240V Models 33 6V 480V Models E1 09 Minimum Output Frequency Setting Range 0 0 to 200 0 Hz settings above 120 0 Hz are currently not supported Factory Default 1 5 Hz E1 10 Mid O...

Page 107: ...01 is enabled by default In addition motor rated current is used by the torque compensation function to insure optimum torque production Set E2 01 to the full load amps FLA value stamped on the motor...

Page 108: ...the RS 485 422 terminals on the removable terminal board See parameters H5 0X F6 02 Option PCB External Fault Detection Selection F6 03 Option PCB External Fault Stopping Method If an external fault i...

Page 109: ...alog input s gain and bias the 0 10Vdc or 4 20mA signal at the analog input will yield a 0 100 speed command span Fig 5 23 Output Frequency as Commanded Via Analog Input If a different span of analog...

Page 110: ...s Setting As a further example for an inverse acting speed command set the bias 100 and the gain 0 The minimum analog input level 0Vdc or 4mA will produce a 100 speed command and the maximum analog in...

Page 111: ...mines the internal resistance of the A2 input while parameter H3 08 determines how the Drive interprets the measured signal Fig 5 27 DIP Switch S1 Setting Description 0 0 10VDC 2 4 20mA Default Table...

Page 112: ...ifferently than the level set by the H3 03 If both biases are used simultaneously they will sum together The level of the A1 analog input as a percentage of the maximum input either 10 Vdc or 20 mA ca...

Page 113: ...rameters are listed in section b5 Parameters H3 10 Terminal A2 Gain and H3 11 Terminal A2 Bias can be used to configure the A2 analog input to match the signal from the Feedback Transmitter The U1 24...

Page 114: ...Factory Default 100 0 H3 11 Terminal A2 Bias Setting Setting Range 100 0 to 100 0 Factory Default 0 0 Parameters H3 10 and H3 11 perform the same function for the A2 analog input that parameters H3 0...

Page 115: ...This speed search will occur regardless of the setting of b3 01 Speed Search Selection L2 01 Momentary Power Loss Detection Selection L2 02 Momentary Power Loss Ride Thru Time Setting Range 0 0 to 25...

Page 116: ...ossible It is for this reason that 3 wire control is not recommended for use with the Momentary Power Loss function L3 Stall Prevention L3 01 Stall Prevention Selection During Accel L3 02 Stall Preven...

Page 117: ...he L3 02 parameter is set as a percentage of the Drive rated output current If the motor capacity is small compared to the Drive s capacity or if the motor stalls during acceleration lower the set val...

Page 118: ...Intelligent the intelligent stall prevention is enabled The active deceleration time is ignored and the Drive will attempt to decelerate as quickly as possible without causing the DC Bus voltage to ex...

Page 119: ...level drops below the L3 06 level less a 2 hysteresis Once the output current drops below the L3 06 2 level the Drive will begin to accelerate at the currently active acceleration rate either C1 01 or...

Page 120: ...e Drive can be configured to compensate for the loss of its external speed command An external speed command is considered lost if it drops 90 of its value in 400mS or less Fig 5 36 Loss of Frequency...

Page 121: ...baseblock is removed the Drive attempts to clear the fault The internal fault count is incremented by 1 If the Drive was successful in reset ting the fault the Drive begins outputting voltage to the...

Page 122: ...terfacing the Drive with other equipment The following faults will allow the Auto Restart function to initiate OC Overcurrent LF Output Open Phase PF Input Phase Loss PUF DC Bus Fuse OL1 Motor Overloa...

Page 123: ...an undertorque condition 2 Do you wish to check for the torque condition whenever the drive is running or only at speed agree Nuisance detection during acceleration when variable torques are normally...

Page 124: ...ig 5 39 Under Torque Detection Output Curren t Normally Open Torque Detection Digital Output t CLOSED L6 03 L6 03 L6 02 When the output current drops below the Torque Detection Level by approximately...

Page 125: ...L8 19 If a digital output is configured for OH PreAlarm H2 01 20 OH PreAlarm it will close whenever the heatsink tempera ture is greater than the L8 02 level no matter what the setting is of L8 03 L8...

Page 126: ...is removed parameter L8 11 will cause the fans to continue cooling the Drive for the amount of time programmed into L8 11 after the Run command is actually removed The Drive can be programmed to allow...

Page 127: ...re Number 15 Terminal A1 Input Voltage 16 Terminal A2 Input Voltage 18 Motor Secondary Current Iq 20 Output Frequency After Soft Start 24 PI Feedback Value 28 CPU Number 34 First Parameter Causing an...

Page 128: ...ected as the Power On top moni tor the two monitors displayed below it are the next two sequential monitors See example below For example if the Drive needs to display the Elapsed Timer as the Power O...

Page 129: ...of maximum set o1 03 1 If the speeds are easier to work with when displaying the equivalent synchronous motor RPM set o1 03 the number of motor poles If another engineered unit such as fpm or gpm is...

Page 130: ...ond Line User Monitor Setting Range 1 to 53 Factory Default 2 o1 08 Third Line User Monitor Setting Range 1 to 53 Factory Default 3 Normally the monitors shown directly below the active monitor are th...

Page 131: ...Frequency Reference Setting Method parameter o2 05 1 Enabled dictates that when setting a Speed Command via the digital operator Hand mode it is not necessary to press the DATA ENTER key before the D...

Page 132: ...Range 0 to 65535 Hours Factory Default 0 Hours o2 08 Cumulative Operation Time Selection The Drive features an Elapsed Timer monitor that records in units of hours The Elapsed Timer monitor is U1 13...

Page 133: ...Enabled it is possible to store parameter values in the digital operator by setting o3 01 1 INV OP READ A successful READ of the parameter values will display An error may occur while saving the para...

Page 134: ...should not be confused with the VERIFY that is displayed on the digital operator when viewing the Modified Constants menu To VERIFY the parameter values in the Drive as compared with those stored in...

Page 135: ...tten to Model Number e g CIMR E7U2015 Software Number e g 03011 also known as FLASH ID Yaskawa offers DriveWizard software that can also READ COPY and VERIFY Drive parameter values DriveWizard lists a...

Page 136: ...ameplate 3 Press the INCREASE key once to display this 4 If ready press the HAND key once to start auto tuning This process will last for approximately 15 seconds Once auto tuning is finished the digi...

Page 137: ...Programming 5 62 Notes Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 138: ...Drive Fault Detection 6 2 Alarm Detection 6 9 Operator Programming Errors OPE 6 12 Auto Tuning Faults 6 13 Digital Operator COPY Function Faults 6 14 Troubleshooting 6 15 Main Circuit Test Procedure...

Page 139: ...m Err Modbus Communication Error Control data was not received correctly for two seconds Connection is broken master has stopped communicating Check all connections verify all user side software confi...

Page 140: ...SIC Control circuit damage Replace the Drive CPF20 Option A D Error Option Card Fault Option card connector connec tion fault Remove all inputs to the option board Option card A D converter fault Perf...

Page 141: ...Terminal S6 EF7 Ext Fault S7 External Fault at Terminal S7 Remove the fault from a multi function digital input FBL Feedback Loss PI Feedback Loss This fault occurs when PI Feedback Loss Detection is...

Page 142: ...tput is opened and closed a special motor or a motor with a FLA rating larger than Drive rated output current Remove the motor and run the Drive without the motor Check the motor for a phase to phase...

Page 143: ...view the V F pattern parameters E1 01 thru E1 13 The size of the Drive is small Change to a larger size Drive OL3 Overtorque Det 1 Overtorque Detection 1 Drive output current L6 02 for more than the t...

Page 144: ...eplace the defective fuse RH DynBrk Resistor Dynamic Braking Resistor The protection of the dynamic braking resistor based on setting of L8 01 Overhauling load extended dynamic braking duty cycle defe...

Page 145: ...cally Cycle power off and on to the Drive Check the condition of the soft charge contactor Repair or replace the Power PCB Gate Drive PCB WARNING Some features within the PI function group cause the D...

Page 146: ...rnal Fault at Terminal S3 An external fault condition exists connected to a multi function digital input Eliminate the cause of an external fault condition EF4 Ext Fault S4 Flashing External Fault at...

Page 147: ...cooling fin exceeded the temperature programmed in parameter L8 02 Cooling fan s are not working high ambient temperature a heating unit in close proximity to Drive is present Check for dirt build up...

Page 148: ...override the drive will stop PRHT Motor Preheating Motor Preheating Motor is preheating Motor Preheat 2 input is closed UV DC Bus Undervolt Flashing DC Bus Undervoltage The DC bus voltage is L2 05 208...

Page 149: ...eously Emergency override FWD H1 0X 81 and Emergency Override REV H1 0X 82 are set simulta neously Verify program settings H1 01 H1 05 OPE05 Sequence Select Run command is selected through serial comm...

Page 150: ...ey The STOP key is pressed during auto tuning and the auto tuning is interrupted Er 04 Resistance Auto tuning is not completed within the specified time The auto tuning result became other than the pa...

Page 151: ...read Replace Digital Operator COPY Function CPE ID UNMATCHED The Drive product code or software number is different Use COPY function for the same product code and software number VAE INV KVA UNMATCH...

Page 152: ...l H1 01 to H1 05 If the parameter write enable input is OFF the parameters cannot be changed Turn it ON and then set the parameters Passwords do not match Only when a password is set If the parameter...

Page 153: ...r stops during acceleration or when a load is connected The load may be too high The Drive has a stall prevention function and an automatic torque boost function but the motor responsiveness limit may...

Page 154: ...el during Running is too low the motor speed and torque will be limited Check to be sure that the set value is suitable If the Motor Operates at a Higher Speed Than the Speed Command Use the following...

Page 155: ...r with certain combinations of drive carrier frequency and motor cable length Normally the maximum surge voltage is three times the Drive s input power supply voltage i e 1200Vac for a 480Vac Be sure...

Page 156: ...ency This is characterized by the motor running with no noise generation but the machinery vibrates with a high pitched whine To prevent this type of resonance adjust the carrier frequency with parame...

Page 157: ...jection braking is insufficient This can be prevented by slowing motor rotation by DC injection braking before starting Increase parameter b2 03 DC injec tion braking time at start setting If the Acce...

Page 158: ...the DC Bus has completely discharged Input Diodes D1 D12 or Q1 The input diodes rectify or transform the three phase input AC voltage into a DC voltage 1 Set a digital multi meter to the Diode Check...

Page 159: ...ontactor release the plunger and verify that the resistance is the ohmic value of the soft charge resistor 6 On Drives with a board mounted contactor verify that the contactor coil measures about 300...

Page 160: ...black meter lead on terminal U T1 Expected reading is about 0 5 Volts 9 Place the positive red meter lead on terminal Place the negative black meter lead on terminal V T2 Expected reading is about 0 5...

Page 161: ...ere is no physical evidence that the fan is bad the motor can be checked with a digital mutli meter 3 Set a digital multi meter to the R x 1 scale 4 Measure across the fan motor terminals If the fan m...

Page 162: ...was built to see if it is within its warranty period The date stamp is located on the lower right side of the Drive Fig 6 1 Date Stamp Location PRD INSP2 96 3 31 YEA Production Manufacture Date Inspe...

Page 163: ...Diagnostic Troubleshooting 6 26 Notes Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 164: ...e instructions to ensure that the Drive receives the proper maintenance to maintain overall performance Periodic Inspection 7 2 Preventive Maintenance 7 3 Heatsink Cooling Fan Replacement 7 4 Removing...

Page 165: ...sure the AC input output and DC Bus potential to insure safe levels prior to resuming work Failure to adhere to this warning may result in personal injury or death Table 7 1 Periodic Inspections With...

Page 166: ...trol voltage X AC Power Circuit Devices Conductors Wire Connections Loose lugs screws wires Hot spots on parts Corrosion Bent conductors Breakage cracking or discoloration Check spacing X X X X X X Tr...

Page 167: ...the fan cover in the direction of arrows 1 and then pull the fan out in the direction of arrow 2 3 Pull out the cable connected to the fan from the fan cover and disconnect the power connector See Fi...

Page 168: ...Remove all cables connected to the Control PCB and remove the cooling fan power connector from the fan board 13 PCB positioned near the top of the Drive 4 Remove the cooling fan power connectors from...

Page 169: ...are captive and self rising 5 Pull the terminal card out in the direction of the block arrow Mounting the Terminal Card Reverse the removal procedure to mount the terminal card Confirm that the termi...

Page 170: ...Also below the parameter name in bold type is the abbreviated name as it appears on the digital operator display keypad Parameter List A 2 Monitor List A 26 Fault Trace List A 28 Fault History List A...

Page 171: ...e Initial 3330 3 Wire Initial 0 to 3330 0 Programming A1 04 Password 1 Enter Password When the value set into A1 04 does NOT match the value set into A1 05 parameters A1 01 thru A1 03 and A2 32 cannot...

Page 172: ...ser Parameter 18 User Param 18 Programming A2 19 User Parameter 19 User Param 19 Programming A2 20 User Parameter 20 User Param 20 Programming A2 21 User Parameter 21 User Param 21 Programming A2 22 U...

Page 173: ...sec Programming b1 12 Hand Frequency Reference Selection HAND Fref Source Selects the speed command input source in hand mode 0 Operator Digital preset speed d1 01 1 Terminals Analog Input Terminal A1...

Page 174: ...ut This sets the amount of time between when the digital input is closed and the digital output is energized 0 0 to 3000 0 0 0sec Programming b4 02 Timer Function OFF Delay Time Delay OFF Timer Used i...

Page 175: ...isabled 1 Enabled 0 or 1 0 Programming b5 19 PI Setpoint Value PI Setpoint Depends on b5 20 0 00 to 100 00 0 00 Programming b5 20 PI Setpoint Display Scaling Setpoint Scaling Set display setting Unit...

Page 176: ...Sets the time to accelerate from zero to maximum frequency 0 0 to 6000 0 30 0sec Quick Setting C1 02 Deceleration Time 1 Decel Time 1 Sets the time to decelerate from maximum frequency to zero 30 0sec...

Page 177: ...y allowed when C6 02 F 0 4 to 15 0 kHz kVA Dependent Programming C6 05 Carrier Frequency Propor tional Gain CarrierFreq Gain Sets the relationship of output frequency to carrier frequency when C6 02 F...

Page 178: ...uency 1 Jump Freq 1 These parameters allow programming of up to three prohibited frequency points for eliminating problems with resonant vibration of the motor machine This feature does not actually e...

Page 179: ...equency Base Frequency 0 0 to 200 0 60 0Hz Programming E1 07 Mid Output Frequency A Mid Frequency A 0 0 to 200 0 3 0Hz Programming E1 08 Mid Output Voltage A Mid Voltage A 0 to 255 0 240V 0 to 510 0 4...

Page 180: ...B is installed and when b1 01 or b1 02 3 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only 0 to 3 1 Programming F6 02 Detection Selection of Exter nal Fault from Communica tion Option Card EF0 D...

Page 181: ...ed off Open Normal operation 9 Ext BaseBlk N C Closed Normal Operation Open Output transistors forced off A Acc Dec Ramp Hold Closed Acceleration suspended and speed held Open Normal Operation C Term...

Page 182: ...e Turns off the PI controller and PI setpoint becomes speed command 1B Program Lockout Closed All parameter settings can be changed Open Only speed command at U1 01 can be changed 1C TrimCtl Increase...

Page 183: ...09 61 Speed Search 1 When closed as a run command is given drive does a speed searchstartingatmaximumfrequency E1 04 currentdetection 62 Speed Search 2 When closed as a run command is given drive does...

Page 184: ...s set in parameter L6 03 C Loss of Ref Closes when the drive has detected a loss of analog speed command Speed command is considered lost when it drops 90 in 0 4 seconds Parameter L4 05 determines dri...

Page 185: ...ers L1 03 L1 04 16 PI Differential 1F Not Used 0 to 1F 2 Programming H3 10 Terminal A2 Gain Setting Terminal A2 Gain Sets the level of the A2 function corresponding to a 10V input in 0 0 to 1000 0 100...

Page 186: ...o 1000 0 100 0 Programming H4 03 Terminal FM Bias Setting Terminal FM Bias Sets terminal FM output voltage in percent of 10V when selected monitor is at 0 output 110 0 to 110 0 0 0 Programming H4 04 T...

Page 187: ...H5 08 1 N2 METASYS or 2 FLN APOGEE 0 to 3 3 Programming H5 05 Communication Error Detection Selection Serial Flt Dtct Enables or disables the communications timeout detection function 0 Disabled A co...

Page 188: ...wrL Ride Thru t Drive will restart if power returns within the time set in L2 02 2 CPU Power Active Drive will restart if power returns prior to internal power supply shut down In order for a restart...

Page 189: ...on will continue once the DC bus level drops below the stall prevention level 2 Intelligent The active deceleration rate is ignored and the drive decelerates as fast as possible w o hitting OV fault l...

Page 190: ...ive waits L5 03 seconds before attempting another restart 0 5 to 600 0 180 0sec Quick Setting Torque Detection L6 01 Torque Detection Selection 1 Load Detection Determines the drive s response to an o...

Page 191: ...ved 1 Fan Always On Cooling fan operates whenever drive is powered up 0 or 1 0 Programming L8 11 Heatsink Cooling Fan Operation Delay Time Fan Delay Time When L8 10 0 this parameter sets a delay time...

Page 192: ...0 0 to 10 0 1 0sec Programming n3 04 High Slip Braking Overload Time HSB OL Time Sets the time required for a HSB Overload Fault to occur when the Drive output frequency does not change for some reas...

Page 193: ...ser Initialization Selection at parameter A1 03 0 No Change No user parameter set active 1 Set Defaults Saves current parameter settings as user initialization A1 03 now allows selecting 1110 for user...

Page 194: ...reset the kilowatt Hour monitor to zero 0 Disabled no change 1 Clear all Resets U1 29 to zero and returns o2 14 to zero 0 or 1 0 Programming o2 15 Hand Key Function Selection Oper Hand Key Enables or...

Page 195: ...t Term Sts Displays Drive input terminal status U1 11 Output Terminal Status Output Term Sts Output terminal ON OFF Check U1 12 Drive Operation Status Int Ctl Sts 1 0 1 FWD run Terminal S1 is ON 1 REV...

Page 196: ...eter number causing an OPE fault U1 36 PI Input PI Input Displays the error in the PI regulator U1 36 PI Setpoint PI Feedback U1 37 PI Output PI Output Displays the output of the PI as a percentage of...

Page 197: ...Fault DC Bus Voltage U2 09 Output Power at Most Recent Fault Output kWatts U2 11 Input Terminal Status at Most Recent Fault The format is the same as for U1 10 Input Term Sts U2 12 Output Terminal St...

Page 198: ...t Message 6 U3 11 7th Most Recent Fault Fault Message 7 U3 12 8th Most Recent Fault Fault Message 8 U3 13 9th Most Recent Fault Fault Message 9 U3 14 10th Most Recent Fault Fault Message 10 U3 15 Cumu...

Page 199: ...45 20 14 70 46 21 15 71 47 22 16 72 48 23 17 73 49 24 18 74 4A 25 19 75 4B 26 1A 76 4C 27 1B 77 4D 28 1C 78 4E 29 1D 79 4F 30 1E 80 50 31 1F 81 51 32 20 82 52 33 21 83 53 34 22 84 54 35 23 85 55 36 24...

Page 200: ...Appendix B Capacity Related Parameters This appendix lists the parameters affected by the Drive Capacity setting of o2 04 Drive Capacity B 2 Artisan Technology Group Quality Instrumentation Guaranteed...

Page 201: ...al Hp 208 240VAC CIMR E7U20P4 0 0 5 0 75 CIMR E7U20P7 1 1 CIMR E7U21P5 2 1 5 2 CIMR E7U22P2 3 3 CIMR E7U23P7 4 5 CIMR E7U25P5 5 7 5 CIMR E7U27P5 6 10 CIMR E7U2011 7 15 CIMR E7U2015 8 20 CIMR E7U2018 9...

Page 202: ...Motor Rated Current Motor Rated FLA E2 03 Motor No Load Current No Load Current E2 05 Motor Line to Line Resistance Term Resistance L2 02 Momentary Power Loss Ride thru Time PwrL Ridethru t L2 03 Mome...

Page 203: ...5 C 17 2011 15 70 44 8kHz 39 7 11 2 0 230 1 0 0 8 0 3 95 C 21 2015 20 63 13 10kHz 53 0 15 2 0 138 2 0 0 9 0 3 90 C 17 2018 25 57 87 10kHz 65 8 15 7 0 101 2 0 1 0 0 6 100 C 15 2022 30 51 79 10kHz 77 2...

Page 204: ...98 C 17 4024 40 89 08 10kHz 52 0 8 6 0 269 2 0 1 1 0 6 85 C 20 4030 50 92 54 8kHz 65 6 10 9 0 269 2 0 1 1 0 6 85 C 20 4037 60 76 32 8kHz 79 7 19 1 0 155 2 0 1 1 0 6 85 C 20 4045 75 71 56 8kHz 95 0 22...

Page 205: ...Capacity Related Parameters B 6 Notes Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 206: ...s C 1 Appendix C Specifications This appendix details the standard Drive Specifications Standard Drive Specifications C 2 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www...

Page 207: ...icable for the motor s rated current A phase shifting transformer is required on the power supply for 12 pulse rectification Table C 1 208 230VAC Drive Specifications Continued Model Number CIMR E7U 2...

Page 208: ...0 140 0 180 0 230 0 315 0 390 0 510 0 Motor HP 460V 40 50 60 75 100 125 150 200 250 300 350 400 450 500 Rated output current A 52 0 67 2 77 0 96 0 125 0 156 0 180 0 240 0 304 0 414 0 515 0 675 0 Max o...

Page 209: ...nds Overvoltage protection 208 240Vac Stops when main circuit DC voltage is above 410 V 480Vac Stops when main circuit DC voltage is above 820 V Undervoltage protection 208 240Vac Stops when main circ...

Page 210: ...ding APOGEE FLN please refer to the E7 APOGEE FLN Technical Manual TM E7 21 For details regarding Metasys please refer to the Technical Manual TM E7 22 These two documents can be found on the CD ROM i...

Page 211: ...using that address Slaves receiving commands from the master perform the specified functions and send a response back to the master Fig D 1 Example of Connections between Master and Drive Communicati...

Page 212: ...e Drive 3 Set the required communication parameters H5 01 to H5 09 using the Digital Operator 4 Turn OFF the input to the Drive power and check that the Digital Operator display has completely disappe...

Page 213: ...s the communication parity for terminals R R S and S 0 No Parity 1 Even Parity 2 Odd Parity 0 to 2 0 Programming H5 04 Stopping Method after Communication Error Serial Fault Sel Selects the stopping m...

Page 214: ...ta by combining the storage register address test code for a loopback address and the data the register contains The data length changes depending on the command details Slave address Function code Da...

Page 215: ...ly zero but when using the Modbus system set the factory set ting to one e g set all 16 bits to 1 2 Calculate CRC 16 using MSB as slave address LSB and LSB as the MSB of the final data 3 Calculate CRC...

Page 216: ...nction Code 03H Function Code 03H Function Code 83H Start Address Higher 00H Data quantity 08H Error code 03H Lower 20H 1st storage register Higher 00H CRC 16 Higher F1H Quantity Higher 00H Lower 65H...

Page 217: ...esponse Message During Error Slave address 01H Slave address 01H Slave address 01H Function code 08H Function code 08H Function code 89H Test Code Higher 00H Test Code Higher 00H Error Code 01H Lower...

Page 218: ...parameter o1 03 0003H to 0005H Not used 0006H PI Setpoint 0007H Analog output 1 setting 11 V 726 to 11 V 726 10V 660 0008H Analog output 2 setting 11 V 726 to 11 V 726 10V 660 0009H Multi function co...

Page 219: ...Bit 6 PI feedback reference lost FbL Bit 7 External error EF EFO Bit 8 Hardware error CPF Bit 9 Motor overload OL1 or overtorque 1 OL3 detected Bit A PG broken wire detected PGO Overspeed OS Speed de...

Page 220: ...erence lost 1 Lost Bit D Retrying error 1 Retrying Bit E Error including Modbus communications time out 1 Error occurred Bit F Modbus communications time out 1 Timed out 002DH Multi function digital o...

Page 221: ...it 1 Reverse operation command 1 Reverse 0 Forward Bits 2 and 3 Not used Bit 4 External error 1 Fault set using H1 01 Bit 5 Error Fault 1 Reset command set using H1 02 Bits 6 to B Not used Bit C Multi...

Page 222: ...ge of 1 to 16 In write mode the number of data packets in the message is not No of packets x 2 21H Data setting error Upper limit or lower limit error has occurred in the control data or when writing...

Page 223: ...est Mode 2 Turn OFF the power supply to the Drive 3 Perform wiring according to the following diagram while the power supply is turned OFF 4 Turn ON the terminating resistance Turn ON pin 1 on DIP swi...

Page 224: ...ribes recommended branch short circuit protection and peripheral devices Branch Circuit Short Circuit Protection E 2 Branch Circuit Overload Protection E 5 Peripheral Devices E 6 Artisan Technology Gr...

Page 225: ...ating 600V Table E 1 Recommended Fuse and Circuit Breaker Ratings per NEC 208 240Vac Input Model CIMR E7U Hp Input Amps 1 Continuous Rating Output Amps 1 Continuous Rating Fuse Selection Criteria Circ...

Page 226: ...6 21 45 50 60 4011 20 33 27 45 50 60 4015 25 40 34 60 70 80 4018 30 48 40 70 80 90 4022 55 50 4 80 80 100 4024 40 57 52 100 100 125 4030 50 74 67 2 100 100 125 4037 60 85 77 125 125 150 4045 75 106 96...

Page 227: ...erraz A50P80 4 500V 80A Ferraz A50QS100 4 500V 100A Bussmann FWH 100B 500V 100A 2015 Ferraz A50P125 4 500V 125A Ferraz A50QS150 4 500V 150A Bussmann FWH 175B 500V 175A 2018 Ferraz A50P150 4 500V 150A...

Page 228: ...smann FWH 80B 500V 80A 4015 Ferraz A70P70 4 700V 70A Ferraz A50QS80 4 500V 80A Bussmann FWH 100B 500V 100A 4018 Ferraz A70P80 4 700V 80A Ferraz A50QS100 4 500V 100A Bussmann FWH 125B 500V 125A 4022 Fe...

Page 229: ...with a capacity of 600kVA or more install an AC or DC reactor The reactor improves the input power factor and provides protection to the rectifier circuit within the Drive Noise filter Use a noise fil...

Page 230: ...MC Compatibility F 1 Appendix F EMC Compatibility EMC Compatibility F 2 Electromagnetic Compatibility EMC F 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg co...

Page 231: ...ency HF or Low Frequency LF interference to penetrate the power distribution system The basic countermeasures are isolation of the wiring of control and power components proper grounding and shielding...

Page 232: ...60 A 13 23 6 4 750 x 17 750 x 6 6875 120 x 451 x 170 50 2045 FS5973 240 37 240 A 24 25 11 5 125 x 24 x 9 4375 130 x 610 x 240 60 2055 75 480 Vac 40P4 FS5972 10 07 10 A 2 43 1 1 5 500 x 13 x 1 875 141...

Page 233: ...elds at both ends Ground the motor of the machine application Fig G 2 EMC Filter Layout Ground clip Ground plate Metal plate Grounding Remove varnish or paint Grounding Remove varnish or paint Motor c...

Page 234: ...ication iii A 18 D 1 Base Block After Fault 5 44 A 19 Circuit Fault 6 2 Minimum Time 5 7 A 19 B 4 Basic Programming 5 1 to 5 60 Baud Rate 6 9 A 18 D 2 D 4 Bias Adjustments 5 33 5 38 A 16 A 17 Braking...

Page 235: ...dband Prohibited Jump Frequency 5 27 A 9 Deceleration Stopping Method 5 6 Stop Indicator 3 6 Stall Prevention during 5 40 A 20 Time 5 25 A 7 C 4 Troubleshooting 6 6 6 10 6 18 Decimal converting to hex...

Page 236: ...Output Accuracy C 4 Command Selection 5 4 Jump 5 27 6 19 6 20 A 9 Lower Limit 5 26 A 9 Max Output 5 29 A 10 C 2 Meter Analog Monitor A 17 Mid Output A 10 Minimum Output 6 16 A 10 Monitor U1 02 A 26 P...

Page 237: ...Selection A 24 kW Converting from HP 5 59 kWH User Monitor Initialization A 25 L Label Control Terminals 2 2 Lamps Indicator 3 2 3 5 3 6 4 5 Language Selection 5 2 A 2 LCD Display 3 2 3 8 LED Indicato...

Page 238: ...Off delay Timer A 5 On delay Timer 5 9 A 4 A 5 Open Chassis 1 2 1 4 1 9 1 10 1 13 C 4 Operation Menu 3 7 3 9 Status U1 12 A 26 Operator Programming Errors OPE 6 12 Option Card Faults 6 3 6 4 Communica...

Page 239: ...1 Troubleshooting 6 15 User Limited Access A2 01 A2 32 A 2 A 3 V f Pattern E1 01 E1 13 A 10 Parity See Modbus Communications D 2 Parts Ordering Replacement Inside Back Cover Password Setting A 2 Troub...

Page 240: ...A 11 Resonance 5 27 6 19 6 20 A 9 REV Indicator 3 5 Reverse Operation 5 8 A 4 Prohibiting 5 8 6 17 A 4 Reverse Run Stop command 2 14 2 18 Ride thru Momentary Power Loss 5 11 5 39 A 5 A 19 B 3 C 4 Righ...

Page 241: ...DcInj to Stop 5 7 External Fault from OPT Card A 11 Modbus Communications D 4 Ramp to Stop 5 6 Selection OH 5 48 A 22 Storage Temperature C 4 Switching Frequency Carrier Frequency 2 11 A 8 B 3 T Tech...

Page 242: ...Menu 3 7 3 14 V f Pattern 5 28 Faults Errors 6 6 6 12 Parameters A 10 Selection 5 28 Vibration Maximum C 4 Voltage Allowable fluctuation 6 8 6 11 C 2 C 3 Base A 10 Drop Calculation 2 7 Input See Inpu...

Page 243: ...Index 10 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 244: ...information from the drive and the motor Confirm that Drive Nameplate Output amps is greater than Motor Nameplate amps list with your parameter settings A sketch of the electrical powertrain from AC...

Page 245: ...TION Paik Nam Bldg 901 188 3 1 Ga Euljiro Joong Gu Seoul Korea Phone 82 2 776 7844 Fax 82 2 753 2639 YASKAWA ELECTRIC SINGAPORE PTE LTD Head Office 151 Lorong Chuan 04 01 New Tech Park Singapore 55674...

Page 246: ...uipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentat...

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