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YASKAWA CIMR-ACA Series, Instruction Manual

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YASKAWA CIMR-ACA Series Instruction Manual Download Page 233

6

-72

Fig 6.52  UP/DOWN Commands Time Chart

on

on

on

on

on

d4-01 = 1

d4-01 = 0

on

Output frequency

Upper limit

Accelerates to

lower limit

Same 

frequency

Lower limit

Forward operation/stop

UP Command

DOWN Command

Frequency

matching signal*

Reference 

frequency reset

Power supply

* The frequency matching signal turn on when the motor is not accelerating/

decelerating while the Run Command is on.

Summary of Contents for CIMR-ACA Series

Page 1: ...x Converter for Environmentally Friendly Motor Drives Model CIMR ACA Upon receipt of the product and prior to initial operation read these instructions thoroughly and retain for future reference 200V...

Page 2: ...liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is con stantly striving to improve its high quality products the information contained in this...

Page 3: ...h a better idea of how the interior of the MxC is designed Be sure to restore all covers or shields before operating the MxC and to follow the instructions described in this manual once the applicatio...

Page 4: ...e to follow information listed as CAUTION can result in serious consequences WARNING indicates a safety concern that if not heeded could possibly result in serious injury or loss of life CAUTION indic...

Page 5: ...lt if an untrained individual attempts to wire the MxC Be sure that the ground terminal is properly grounded 200 V class Ground to 100 or less 400 V class Ground to 10 or less Failure to do so may res...

Page 6: ...e devices are connected Do not connect electromagnetic switches or magnetic contactors to the output circuits If a load is connected while the MxC is operating a power surge will trigger the overcurre...

Page 7: ...lure to do so may result in electric shock Always have the protective cover in place when power is being supplied to the MxC When attach ing the cover always turn off power to the MxC through the MCCB...

Page 8: ...vering not more than 100 000 RMS symmetrical Amperes 220 Vac maxi mum 200 V Class and 480 Vac maximum 400 V Class If disinfectants or insecticides must be used to treat packing materials such as woode...

Page 9: ...efore installing the MxC Warning information position Illustration shows a CIMR ACA4011 WARNING Risk of electric shock yRead manual before installing yWait 5 minutes for capacitor discharge after disc...

Page 10: ...the customer is deemed responsible Problems that result from any additions or modifications made to a Yaskawa product without having consulted Yaskawa first Problems due to the use of a Yaskawa produc...

Page 11: ...red trademarks are used in this manual CC Link is a registered trademark of CC Link Partner Association DeviceNet is a registered trademark of ODVA Open DeviceNet Vendors Association Inc CANopen is a...

Page 12: ...reign Matter 1 9 Installation Orientation and Clearance 1 10 Removing and Attaching the Terminal Cover 1 11 Removing the Terminal Cover 1 11 Attaching the Terminal Cover 1 11 Removing Attaching the Di...

Page 13: ...tal Operator Keys 3 2 Operation Modes 3 5 MxC Modes 3 5 Switching Between Modes 3 6 Drive Mode 3 7 Quick Programming Mode 3 9 Advanced Programming Mode 3 10 Verify Mode 3 13 Auto Tuning Mode 3 14 4 Te...

Page 14: ...Method when a Stop Command is Sent 6 11 Using DC Injection Braking 6 15 Using an Emergency Stop Fast Stop 6 16 Acceleration and Deceleration Characteristics 6 17 Setting Acceleration and Deceleration...

Page 15: ...ing Pre Alarm Warning Levels 6 66 Input Terminal Functions 6 67 Temporarily Switching Operation between Digital Operator and Control Circuit Terminals 6 67 Blocking MxC Outputs Baseblock Commands 6 68...

Page 16: ...eration Deceleration Time 6 148 Output Side Magnetic Contactor 6 148 Control Related Adjustments 6 149 Reducing Shock at Start Stop and during Acceleration Deceleration 6 151 Confirming Start Up Curre...

Page 17: ...ic Inspection 8 2 Periodic Maintenance of Parts 8 3 Precautions when Replacing the Control Board 1PCB 8 3 Types and Number of Cooling Fans Used in the MxC 8 4 How to Replace the Cooling Fan 8 4 How to...

Page 18: ...ith an Internal Power Supply 10 13 Using Transistors for Input Signals and a 24 V Common in Sourcing Mode 10 14 Using Transistors for Input Signals and a 0 V Common in Sink Mode with an External Power...

Page 19: ...MxC MxC Introduction 1 2 Confirmations upon Delivery 1 4 Exterior and Mounting Dimensions 1 7 Checking and Controlling the Installation Site 1 9 Installation Orientation and Clearance 1 10 Removing a...

Page 20: ...Requires a regenerative resistor discharging system and two external devices Conventional Type Harmonic filter and power regeneration system with two external devices Bi directional switches Built in...

Page 21: ...fications Always specify the protective design required when placing an order Output Capacity kVA Basic Model Number Open Chassis IEC IP00 CIMR ACA Enclosed Wall mounted IEC IP20 NEMA 1 Type 1 CIMR AC...

Page 22: ...standard MxC 3 phase 400 Vac 11 kW IEC IP00 design Fig 1 1 Nameplate Table 1 2 Checks Item Method Has the correct model of MxC been deliv ered Check the model number on the nameplate attached to the s...

Page 23: ...at the MxC is shielded from the exterior and can thus be mounted to the interior wall of a standard building not necessarily enclosed in a control panel The protective structure conforms to the standa...

Page 24: ...rminal cover removed Fig 1 4 MxC Exterior Model CIMR ACA4011 Fig 1 5 Terminal Arrangement Model CIMR ACA4011 Front cover Controller cover Digital operator Terminal cover Nameplate Cooling fan Mounting...

Page 25: ...Dimensions mm Approx Weight kg Cool ing Method W H D W1 W2 W3 H1 H2 D1 T1 d 200 V 3 phase 5 5 300 530 290 210 392 5 514 8 85 2 3 M6 28 Fan 11 300 530 290 210 392 5 514 8 85 2 3 M6 30 22 360 560 300 26...

Page 26: ...85 2 3 M6 30 Fan 11 300 564 290 210 392 7 530 514 8 34 85 2 3 M6 32 22 360 725 300 260 452 7 560 545 7 5 165 130 2 3 M6 48 45 480 1272 403 310 592 8 5 872 841 12 400 170 4 5 M10 140 400 V 3 phase 5 5...

Page 27: ...tion free from excessive oscillation in a location free from chlorides in a location away from direct sunlight Controlling the Ambient Temperature To get optimum performance and full product life the...

Page 28: ...C Installation Orientation and Clearance IMPORTANT 1 The same space is required horizontally and vertically for both Open Chassis IP00 and Enclosed Wall mounted IP20 NEMA 1 Type 1 designs 2 Always pro...

Page 29: ...d right top of the terminal cover Pull out the terminal cover in the direction of arrow 1 and then lift up on the terminal in the direction of arrow 2 Note For 45 kW and 75 kW MxCs an additional screw...

Page 30: ...the side of the digital operator in the direction of arrow 1 to unlock the digital operator and lift the digital operator in the direction of arrow 2 to remove the digital operator as shown in the fol...

Page 31: ...operator is still connected 2 Insert the tab on the top of the front cover into the slot on the MxC and press in on the cover until it clicks into place on the MxC Attaching the Digital Operator Afte...

Page 32: ...ing specifications control circuit terminals and control circuit wiring specifications Connecting Peripheral Devices 2 2 Connection Diagram 2 3 Terminal Block Configuration 2 5 Wiring Main Circuit Ter...

Page 33: ...l peripheral devices are shown in Fig 2 1 Fig 2 1 Example Connections to Peripheral Devices Power supply Molded case circuit breaker or ground fault interrupter Magnetic contactor MC Motor Ground Inpu...

Page 34: ...log output 2 Ammeter adjustment 20 k Ammeter adjustment 20 k AM Error contact output 250 VAC 10 mA min 1 A max 30 VAC 10 mA min 1 A max Multi function contact oputput 250 VAC 10 mA min 1 A max 30 VAC...

Page 35: ...ors These are the default settings For PNP transistor sequence connections 24V common and Sourcing Mode or to provide a 24 V exter nal power supply refer to Table 2 10 7 The master speed frequency ref...

Page 36: ...MxCs Fig 2 3 Terminal Arrangement Model CIMR ACA4011 Fig 2 4 Terminal Arrangement Model CIMR ACA4022 Fig 2 5 Terminal Arrangement Model CIMR ACA2045 Main circuit terminals Control circuit terminals Ch...

Page 37: ...R L1 S L2 T L3 U T1 V T2 W T3 M5 2 to 2 4 Nm 8 to 14 8 to 6 8 8 Power cables e g 600 V vinyl power cables r2 2 s2 2 t2 2 p1 1 n1 1 M4 1 3 to 1 4 Nm 2 to 3 5 14 to 12 2 14 M8 9 to 10 Nm 8 to 22 8 to 4...

Page 38: ...5 14 to 12 2 14 M8 9 to 10 Nm 3 5 to 22 12 to 4 3 5 12 ACA4011 R L1 S L2 T L3 U T1 V T2 W T3 M5 2 to 2 4 Nm 8 to 14 8 to 6 8 8 r2 2 s2 2 t2 2 p1 1 n1 1 M4 1 3 to 1 4 Nm 2 to 3 5 14 to 12 2 14 M8 9 to...

Page 39: ...5 5 to 5 M6 5 5 to 6 M8 5 5 to 8 8 M5 8 to 5 M6 8 to 6 M8 8 to 8 14 M6 14 to 6 M8 14 to 8 22 M6 22 to 6 M8 22 to 8 30 38 M8 38 to 8 50 60 M8 60 to 8 M10 60 to 10 80 M10 80 to 10 100 100 to 10 100 M12...

Page 40: ...45P5 to 4075 1 Connect the momentary power loss compensation unit Do not connect power to these terminals 2 Normally not used Do not connect power to these terminals Note 1 Control power is supplied...

Page 41: ...1 Connect the Momentary Power Loss Compensation unit Do not connect power to these terminals 2 Normally not used Do not connect power to these terminals Note 1 Control power is supplied internally fr...

Page 42: ...high speed switching causing high frequency leakage current to be generated A ground fault interrupter with countermeasures for high frequency distortion is therefore needed on the primary side of th...

Page 43: ...ls R S or T on the terminal block The phase sequence of the input power supply is irrelevant to the phase sequence created by the MxC Installing a Surge Absorber Always use a surge absorber or diode f...

Page 44: ...romagnetic switch MC between the MxC and motor and then cycle power while the MxC is running If the MC is turned on while the MxC is operating a large current inrush will trigger overcur rent or overv...

Page 45: ...ly enclosed steel box The cable between the MxC and the motor should be as short as possible Fig 2 13 Countermeasures Against Radio Interference Cable Length between the MxC and Motor If the cable bet...

Page 46: ...with other devices such as welding machines or power tools Always use a ground wire that complies with technical standards on electrical equipment and minimize the length of the ground wire Leakage cu...

Page 47: ...suitable closed loop crimp terminal sizes for the wires 3 Yaskawa recommends using a straight solderless terminal on signal lines to simplify wiring and improve reliability Table 2 6 Terminal Numbers...

Page 48: ...terminal block 3 Firmly tighten all terminal screws Fig 2 17 Connecting Wires to the Terminal Block Table 2 7 Straight Solderless Terminal Sizes Wire Gauge mm2 AWG Model d1 d2 L Manufacturer 0 25 24...

Page 49: ...on S9 Multi Function Input 7 1 Default Multi Speed Reference 3 enabled when on S10 Multi Function Input 8 1 Default Multi Speed Reference 4 enabled when on S11 Multi Function Input 9 1 Default Accel D...

Page 50: ...put Signal NO con tact Fault when CLOSED across MA and MC Fault when OPEN across MB and MC Dry contacts Contact capacity 10 mA min 1 A max at 250 VAC 10 mA min 1 A max at 30 VDC Minimum permissible lo...

Page 51: ...Table 2 9 DIP Switch S1 Name Function Setting S1 1 RS 485 and RS 422 terminating resis tance OFF No terminating resistance ON Terminating resistance of 110 S1 2 Input method for analog input A2 OFF 0...

Page 52: ...V power supply is also supported providing more freedom in signal input methods Table 2 10 Sinking Sourcing Mode and Input Signals Internal Power Supply External Power Supply Sink ing Mode Sourc ing...

Page 53: ...function open collector outputs 48 VDC 50 mA max Default Frequency agree signal Default Zero speed Default Minor fault Default MxC operation ready MEMOBUS communications RS 485 422 Shield wire connect...

Page 54: ...puts from wiring to other control circuit terminals Use shielded twisted pair cables for control circuits to prevent operating faults Process cable ends as shown in Fig 2 21 Connect the shield wire to...

Page 55: ...t perform a buzzer check on control circuits Use the following checklist Is all wiring correct Make sure all wire clippings screws and other foreign material has been removed from the MxC Have all scr...

Page 56: ...eed Control Cards PG B2 Phase A B complimentary inputs A PG X2 Phase A B line driver inputs A Speed Reference Cards AI 14U Input signal levels 0 to 10 V DC 20 k 1 channel 4 to 20 mA 250 1 channel Inpu...

Page 57: ...e connector from rising The option clip can be easily removed by holding onto the protruding portion of the clip and pull ing it out Remove the option clip before installing an option card into slot C...

Page 58: ...Power supply for pulse generator 12 VDC 5 200 mA max 2 0 VDC ground for power supply 3 A phase pulse input terminal H 8 to 12 V L 1 V max Maximum response frequency 30 kHz 4 Pulse input common 5 B pha...

Page 59: ...ut terminal Line driver input RS 422 level input Maximum response frequency 300 kHz 5 A phase input terminal 6 B phase input terminal 7 B phase input terminal 8 Z phase input terminal 9 Z phase input...

Page 60: ...that has an output impedance with a current of at least 12 mA to the input circuit photocoupler diode The pulse monitor dividing ratio can be changed using parameter F1 06 PG division rate The pulse m...

Page 61: ...n parameter F1 05 PG Rotation The factory preset is Phase A leads with a forward run command Fig 2 25 PG X2 Wiring IMPORTANT Be sure that the ground terminal is properly grounded using a wire of the r...

Page 62: ...control signal lines for the PG Speed Control Card from main circuit lines and power lines Connect the shield when connecting to a PG The shield must be connected to prevent operational errors caused...

Page 63: ...mum frequency output is expressed as the sync rotation speed 2 The PG power supply is 12 V 3 A separate power supply is required if the PG power supply capacity is greater than 200 mA If momentary pow...

Page 64: ...arate power supply is needed if the PG power supply requirements are greater than 200 mA Use a backup capacitor or some other type of back up power to handle any concerns with momentary loss of power...

Page 65: ...chapter describes the various displays screens and functions of the digital operator keypad An overview of the operating modes is also provided as well as how to switch between those modes Digital Op...

Page 66: ...ing ADV Modified Parameters VERIFY and Auto Tuning A TUNE ESC key Returns to the current screen to the previous screen display before the DATA ENTER key was pressed JOG key Enables jog operation when...

Page 67: ...l flash Resets a the MxC after a fault as occurred Up arrow key Used to scroll upwards when selecting from a list of parameters Increases the setting that appears on the digital operator screen Used t...

Page 68: ...till sent from one of the external terminals LOCAL oper ation using the digital operator REMOTE operation using the control circuit terminals Switched from the Quick or Advanced Quick Programming Mode...

Page 69: ...able 3 3 Modes Mode Primary functions Drive Mode A Run Command may be entered to start the motor when viewing this mode Use this mode when monitoring values such as frequency references or output cur...

Page 70: ...E Operation Main Menu QUICK Quick Setting Main Menu ADV Programming Main Menu VERIFY Modified Consts Main Menu A TUNE Auto Tuning Rdy U1 01 60 00Hz Monitor DRIVE U1 02 60 00Hz U1 03 10 05A Rdy U1 01 6...

Page 71: ...0 00Hz MENU MENU MENU MENU RESET DATA ENTER ESC DATA ENTER Monitor display Default display Mode selection display Display at startup Fault Trace DRIVE U2 02 OV U2 03 60 00Hz U2 01 OC Fault History DRI...

Page 72: ...when U1 01 is displayed the last parameter will be displayed instead of U1 02 This is indicated in the figures by the letters A and B and the numbers 1 to 6 IMPORTANT The display for the first monitor...

Page 73: ...ogramming Mode Main Menu DRIVE Operation Main Menu QUICK Quick Setting Main Menu ADV Programming Main Menu VERIFY Modified Consts Main Menu A TUNE Auto Tuning MENU Control Method QUICK A1 02 2 2 Open...

Page 74: ...uto Tuning MENU Initialization ADV A1 00 1 Select Language MENU MENU MENU MENU ESC DATA ENTER Select Language ADV A1 00 0 English ESC ADV Select Language English 1 ESC DATA ENTER RESET Monitor display...

Page 75: ...ing of C1 01 10 00 is displayed 8 Press the right arrow key to move the flashing digit to the right 9 Press the up arrow key to increase the value to 20 00 s 10 Press the DATA ENTER key to save the ch...

Page 76: ...ENTER Terminal S3 Sel ADV H1 01 24 External Fault ESC ESC DATA ENTER RESET Monitor display Setting display Mode selection display 24 1 2 A B A B Digital Inputs ADV H2 01 0 Term M1 M2 Sel Terminal S4 S...

Page 77: ...Mode The example below demonstrates how to use the Verify Mode to view parameters that have been set to values different from their default settings In the example the following parameters have been c...

Page 78: ...form static or terminal resistance Auto Tuning To set motor parameters manually contact your Yaskawa representative Follow the key operations in Fig 3 9 to access the Auto Tuning Menu The MxC s Auto T...

Page 79: ...e IMPORTANT The screen displays in the Auto Tuning Mode depend on the control method the MxC is operating in V f Open Loop Vector or Flux Vector If a fault occurs during Auto Tuning refer to Chapter 7...

Page 80: ...Test Run This chapter describes the procedures for Test Run of the MxC and provides an example of Test Run Test Run Procedure 4 2 Test Run Procedures 4 3 Notes on Tuning the MxC 4 14...

Page 81: ...or A1 02 2 or 3 2 Set E1 03 V f default 200 V 60 Hz 400 V 60 Hz YES NO V f Control Motor cable over 50 m or heavy load possibly causing motor to stall or overload Stationary Auto Tuning for line to li...

Page 82: ...uit terminals to off When using a PG Speed Control Card make sure that it is wired correctly Make sure that the motor is not connected to the mechanical system no load status Checking the Display Stat...

Page 83: ...R R S and S 3 Option PCB Option card connected on 2CN 0 to 3 1 5 9 6 2 6 67 6 84 b1 02 Run Source Selects the Run Command input source 0 Operator RUN and STOP keys on digital operator 1 Terminals Cont...

Page 84: ...nt Settingfor general purpose motor of same capacity as MxC 5 26 6 51 6 102 F1 01 4 PG Parameter Sets the number of pulses per revolution PPM of the encoder pulse generator 0 to 60000 600 5 29 H4 02 a...

Page 85: ...he default setting of the MxC is for Open Loop Vector Control A1 02 2 2 If the maximum output frequency is different from the base frequency set the Maximum Output Frequency E1 04 to the value of the...

Page 86: ...to line resistance only if the motor cable is 50 m or longer for the actual installation or the load is heavy enough to produce stalling Refer to the following section on Auto Tuning for details on S...

Page 87: ...uto Tuning whenever performing Auto Tuning for a motor that has fixed output charac teristics when high precision is required or for a motor that is not connected to a load If Rotational Auto Tuning i...

Page 88: ...09 will be written in E1 03 When not setting T1 09 the no load current value of Yaskawa standard motor will be written in E1 03 Precautions for Rotational and Stationary Auto Tuning Lower the base vol...

Page 89: ...higher set T1 03 Motor Rated Voltage to the input power supply voltage 0 85 2 When operating at high speeds i e 90 of the rated speed or higher the output current will increase as the input power supp...

Page 90: ...lects the Auto Tuning Mode 0 Rotational Auto Tuning A1 02 2 or 3 2 Terminal resistance only stationary Auto Tuning A1 02 0 1 2 or 3 4 Stationary Auto Tuning 2 0 to 2 4 8 0 2 Yes only for 2 Yes Yes T1...

Page 91: ...n without connecting the machine and the motor press the LOCAL REMOTE key on the digital operator to change to Local Mode the SEQ and REF indicators on the digital operator should be off Always confir...

Page 92: ...ed the copy function in parameters o3 01 and o3 02 displayed in Advanced Programming Mode can be used to copy the settings that were changed in the MxC to the memory in the digital operator If setting...

Page 93: ...is insufficient for heavy loads Increase the setting if hunt ing or oscillation occurs for light loads Open loop vector control A1 02 2 Middle Output Fre quency Voltage A E1 08 Minimum Output Voltage...

Page 94: ...the setting if hunt ing or oscillation occurs ASR Integral Time 1 C5 02 and ASR Integral Time 2 C5 04 Torque and speed response Controlling hunting and oscillation 0 500 s 0 300 to 1 000 s Reduce the...

Page 95: ...quency FA 0 0 to 120 0 60 0 Hz 2 60 Base Frequency E1 07 Mid Output Frequency FB 0 0 to 120 0 3 0 Hz 2 12 Mid Frequency A E1 08 Mid Voltage VC 0 0 to 255 0 1 13 0 VAC 1 2 If K 1 1 then set to 44 If K...

Page 96: ...be used when the Control Method Selection A1 02 is set to 3 Accel Decel Times C1 01 to C1 11 Adjust torque during acceleration and deceleration S Curve Characteristics C2 01 to C2 04 Used to prevent s...

Page 97: ...Parameters and Settings This chapter describes all parameters that can be set in the MxC Parameter Descriptions 5 2 Digital Operation Display Functions and Levels 5 3 Parameter Tables 5 7...

Page 98: ...parameter Description Details on the function or settings of the parameter Setting Range The setting range for the parameter Default The default each control method has its own default Therefore the d...

Page 99: ...Motor Slip Comp 5 17 C4 Torque Compensation Torque Comp 5 18 C5 Speed Control ASR ASR Tuning 5 19 C6 Carrier Frequency Carrier Freq 5 19 d1 Preset Reference Preset Reference 5 20 d2 Reference Limits R...

Page 100: ...minals Analog input terminal A1 or terminal A2 based on parameter H3 09 2 Serial Com Modbus RS 422 485 terminals R R S and S 3 Option PCB Option card connected on 2CN 0 to 3 1 No Q Q Q 180H Reference...

Page 101: ...0 to D F F No Q Q No 302H V F Selection E1 04 Maximum Output Frequency To set V f characteristics in a straight line set the same values for E1 07 and E1 09 In this case the setting for E1 08 will be...

Page 102: ...650 00 5 50 8 No Q Q Q 318H Mtr Rated Power F1 01 PG Parameter Set the number of pulses per rotation for the PG pulse generator or encoder being used Do not set as a multiple 0 to 60000 600 No No No Q...

Page 103: ...Only parameters set in A2 01 to A2 32 can be read and set 2 Advanced Parameters can be read and set in both quick programming Q mode and advanced programming A mode 0 to 2 2 Yes A A A 101H 4 13 6 133...

Page 104: ...Default Change during Run Control Methods MEMO BUS Register Page Display V f Open Loop Vector Flux Vector A2 01 to A2 32 User parameters Used to set the parameter numbers that can be set read Maximum...

Page 105: ...n PCB Option card connected on 2CN 0 to 3 1 No Q Q Q 181H 4 4 6 8 6 67 6 84 Run Source b1 03 Stopping Method Selection Selects the stopping method when the Run Command is removed 0 Decelerate to stop...

Page 106: ...Note Zero Speed restrictions are active in Flux Vector Mode 0 0 to 10 0 0 5 Hz No A A A 189H 6 11 6 123 DCInj Start Freq b2 02 DC Injection Braking Current Sets the DC injection braking current as a p...

Page 107: ...ivation Cur rent Used only when b3 01 2 or 3 Sets speed search operating current in units of percent with MxC rated current as 100 Note Normally not necessary to change If the MxC won t run after a re...

Page 108: ...H2 0 0 to 300 0 0 0 s No A A A 1A3H 6 93 Delay ON Timer b4 02 Timer Function OFF Delay Time Sets the timer function output off delay time dead band for the timer function input in 1 second units Enab...

Page 109: ...utput Gain b5 11 PID Output Reverse Selection 0 0 limit when PID output is negative 1 Reverses when PID output is nega tive 0 limit when reverse prohibit is selected using b1 04 0 or 1 0 No A A A 1AFH...

Page 110: ...7 6 152 Dwell Ref Stop b6 04 Dwell Time at Stop 0 0 to 10 0 0 0 s No A A A 1B9H 4 17 6 152 Dwell Time Stop Parameter Number Name Description Setting Range Default Change during Run Control Methods MEM...

Page 111: ...otor stops Increasing the zero servo gain in turn increases the strength of the lock Increasing it by too much will cause oscillation 0 to 100 5 No No No A 1DAH 6 123 Zero Servo Gain b9 02 Zero Servo...

Page 112: ...i function input Yes A A A 203H 4 17 6 17 Decel Time 2 C1 05 Acceleration Time 3 Sets the time to accelerate from zero to maximum frequency when selected via a multi function input No A A A 204H 4 17...

Page 113: ...mes at start and end 0 00 to 2 50 0 20 s No A A A 20BH 4 17 6 18 SCrv Acc Start C2 02 S Curve Charac teristic at Accel End 0 00 to 2 50 0 20 s No A A A 20CH 4 17 6 18 SCrv Acc End C2 03 S Curve Charac...

Page 114: ...ector C4 01 Torque Compen sation Gain This parameter sets the gain for the MxC s automatic torque boost function to match the MxC s output voltage to the motor load This parameter helps to pro duce be...

Page 115: ...op ASR Note Adjustment is not normally required 0 00 to 300 00 20 00 Yes No No A 21DH 4 15 6 116 ASR P Gain 2 C5 04 ASR Integral Time 2 0 000 to 10 000 0 500 s Yes No No A 21EH 4 15 6 116 ASR I Time 2...

Page 116: ...ence 6 The frequency reference when multi step speed references 1 and 3 are on for multi function inputs unit Set in o1 03 0 00 Hz Yes A A A 285H 6 5 Reference 6 d1 07 Frequency Reference 7 The freque...

Page 117: ...Reference 16 d1 17 Jog Frequency Reference The frequency reference when the jog frequency reference selection FJOG command or RJOG command is on unit Set in o1 03 6 00 Hz Yes Q Q Q 292H 4 4 6 5 6 75...

Page 118: ...ill be the jump fre quency d3 04 0 0 to 20 0 1 0 Hz No A A A 297H 4 17 6 28 Jump Bandwidth Parameter Number Name Description Setting Range Default Change during Run Control Methods MEMO BUS Register P...

Page 119: ...re quency reference 2 Limited by d5 04 setting values 1 or 2 1 No No No A 29CH 6 108 Speed Limit Sel d5 04 Speed Limit Set the speed limit during torque control as a percentage of the maximum output f...

Page 120: ...r limit in hertz of the fre quency range where field control is valid The field weakening command is valid only at frequencies above this setting and only when the speed is in agreement with the curre...

Page 121: ...raight line set the same values for E1 07 and E1 09 In this case the setting for E1 08 will be disregarded Always ensure that the four frequencies are set in the following manner E1 04 FMAX E1 06 FA E...

Page 122: ...phase to phase motor resistance in ohms This value is automatically set by Auto Tuning 0 000 to 65 000 0 399 1 No A A A 312H 6 102 Term Resistance E2 06 Motor Leakage Inductance Sets the voltage drop...

Page 123: ...0 60 0 Hz 2 No A A A 31CH Base Frequency E3 05 Motor 2 Mid Out put Frequency 0 0 to 120 0 3 0 Hz 2 No A A No 31DH Mid Frequency E3 06 Motor 2 Mid Out put Voltage VA 0 0 to 255 0 1 13 0 VAC 1 2 No A A...

Page 124: ...Line to Line Resistance Sets the phase to phase resistance of motor 2 in ohms This value is automati cally set by the Auto Tuning 0 000 to 65 000 0 399 1 No A A A 325H Term Resistance E4 06 Motor 2 L...

Page 125: ...elerate to Stop Decelerate to stop using the active deceleration time 1 Coast to Stop 2 Fast Stop Decelerate to stop using the deceleration time in C1 09 3 Alarm Only MxC continues opera tion 0 to 3 1...

Page 126: ...t as a percentage of the maximum output fre quency E1 04 Speed deviation is the difference between actual motor speed and the Frequency Reference Command See F1 04 0 to 50 10 No No No A 389H 6 136 PG...

Page 127: ...Loop Vector Flux Vector F4 01 AO 08 AO 12 Channel 1 Moni tor Selection Effective when the Analog Monitor Card is used Monitor selection Set the number of the monitor item to be output U1 Items that ca...

Page 128: ...when digital output card DO 02 or DO 08 is used 0 to 37 2 No A A A 39BH 6 138 DO Ch3 Select F5 04 DO 08 Channel 4 Output Selection Sets the digital output function number for channel 4 See the H2 para...

Page 129: ...rom a communication option card Active only when a commu nication option card is installed and b1 01 or b1 02 3 0 Always detected 1 Detected only during run 0 or 1 0 No A A A 3A3H EF0 Detection F6 03...

Page 130: ...Function Digital Input Ter minal S5 Function Selection Multi function contact input 3 0 to 78 3 0 No A A A 402H Terminal S5 Sel H1 04 Multi Function Digital Input Ter minal S6 Function Selection Multi...

Page 131: ...5 7 Accel decel time 1 Yes Yes Yes 6 18 8 External baseblock NO NO contact Baseblock at on Yes Yes Yes 6 68 9 External baseblock NC NC contact Baseblock at off Yes Yes Yes 6 68 A Accel decel ramp hol...

Page 132: ...topped dur ing PID control Yes Yes Yes 6 97 31 PID control integral hold ON Hold Yes Yes Yes 6 97 32 Multi step speed reference 4 Yes Yes Yes 34 PID soft starter Yes Yes Yes 6 97 35 PID input characte...

Page 133: ...Function Control Methods Page V f Open Loop Vector Flux Vector 0 During Run ON Run Command is on or voltage is being output Yes Yes Yes 6 77 1 Zero speed Yes Yes Yes 6 77 2 Frequency agree 1 L4 02 use...

Page 134: ...eneration ON During regeneration No No Yes 1E Restart enabled ON Restart enabled Yes Yes Yes 6 65 1F Motor overload OL1 including OH3 pre alarm ON 90 or more of the detection level Yes Yes Yes 6 51 6...

Page 135: ...Setting Sets the output level when 10 V is input 0 0 to 1000 0 100 0 Yes A A A 415H 6 25 6 109 Terminal A3 Gain H3 07 Terminal A3 Bias Setting Sets the frequency reference when 0 V is input 100 0 to...

Page 136: ...ol MxC rated output current for V f control Yes Yes Yes 6 50 8 Stall prevention level during run MxC rated output current Yes No No 6 44 9 Frequency reference lower limit level Maximum output frequenc...

Page 137: ...teristic up down paral lel movement as a percentage of 10 V The maximum output from the terminal is 10 V A meter calibration function is available 10 0 to 10 0 0 0 Yes A A A 41FH 6 79 Terminal FM Bias...

Page 138: ...g Method After Communi cation Error Set the stopping method for communica tions errors 0 Deceleration to stop 1 Coast to stop 2 Emergency stop 3 Continue operation 0 to 3 3 No A A A 428H 6 84 Serial F...

Page 139: ...otor Overload Protection Time Sets the motor thermal overload protec tion OL1 time A larger L1 02 time will increase the time before an OL1 fault will occur 0 1 to 5 0 1 0 min No A A A 481H 6 51 MOL T...

Page 140: ...ut turns back on dur ing power loss ridethrough After a power loss if L2 03 is greater than L2 02 oper ation resumes after the time set in L2 03 0 1 to 5 0 0 7 s 1 No A A A 487H 6 56 6 60 PwrL Baseblo...

Page 141: ...ll prevention during acceleration as a percentage of the rated current of the MxC when oper ation is in the frequency range above E1 06 constant power region 0 to 100 50 No A A No 491H 4 17 6 21 Stall...

Page 142: ...tive when Frequency speed agree 1 Frequency FOUT agree 1 or Frequency FOUT detection 2 is set for a multi function output Sets the frequency detection width in Hz units 0 0 to 20 0 2 0 Hz No A A A 49A...

Page 143: ...d operation 4 Overtorque detected continuously during operation output stopped upon detection protected operation 5 Undertorque detection only with speed agreement operation continues after over torqu...

Page 144: ...n stant Sets the torque limit value as a percentage of the motor rated torque Four individual quadrants can be set 5 to 10 000 200 ms No No A No 4ACH 4 17 6 40 Torq Limit Time L7 07 Torque Limit Contr...

Page 145: ...xC s output ground fault detection 0 Disabled 1 Enabled 0 or 1 1 No A A A 4B5H Ground Fault Sel L8 10 Heatsink Cooling Fan Operation Selection Controls the heatsink cooling fan opera tion 0 Fan On Run...

Page 146: ...load This function is enabled in V f Control method only If high response is to be given priority over vibration suppression disable the hunting prevention function 0 or 1 1 No A No No 580H 6 36 Hunt...

Page 147: ...2000 100 ms No No A No 585H 6 37 AFR Time n2 03 Speed Feedback Detection Con trol AFR Time Constant 2 Increase the setting if overvoltage OV failures occur at the completion of accel eration or when t...

Page 148: ...reference 2 Output frequency 3 Output current 4 The monitor item set for o1 01 1 to 4 1 Yes A A A 501H 6 125 Power On Moni tor o1 03 Digital Operator Display Selection Sets the units that will be set...

Page 149: ...talling a new control board Do not change for any other reason 0 to FF 5 1 No A A A 508H MxC Model o2 05 Frequency Refer ence Setting Method Selection Determines if the DATA ENTER key must be used to...

Page 150: ...ance setting Allows the user to set the maintenance time for the capacitors on the PCB board U1 61 The user can reset the accumu lated operation time back to zero or to some other desired value 0 to 1...

Page 151: ...ted Power T1 03 Motor rated volt age Sets the motor rated voltage in Volts V 3 4 0 0 to 255 0 for 200 V class 0 0 to 510 0 for 400 V class 200 0 VAC for 200 V class 400 0 for 400 V class No No Yes Yes...

Page 152: ...100 of the MxC rating 6 The default depends on the MxC capacity The value for a 200 V class MxC for 5 5 kW is given 7 The setting range depends on the MxC capacity The value for a 200 V class MxC for...

Page 153: ...Output Current U1 04 Control method Checks the current control method No output available A A A 43H Control Method U1 05 Motor speed Monitors the detected motor speed 10 V Max frequency 10 V to 10 V...

Page 154: ...Methods MEMO BUS Register Display V f Open Loop Vector Flux Vector 1 FWD command S1 is on 1 REV command S2 is on 1 Multi input 1 S3 is on 1 Multi input 2 S4 is on 1 Multi input 3 S5 is on 1 Multi inpu...

Page 155: ...10 V Motor rated secondary current 10 V to 10 V possible 0 1 No A A 52H Mot EXC Current U1 20 Output frequency after soft start Monitors the output frequency after a soft start The frequency given doe...

Page 156: ...to 10 V possible 0 1 No A A 60H ACR d Output U1 34 OPE fault parame ter Shows the first parameter number where an OPE fault was detected No output available A A A 61H OPE Detected U1 35 Zero servo mo...

Page 157: ...wer supply frequency in the MxC 10 V 60 Hz 0 V to 10V possible 0 1 Hz A A A 076H Power Frequency U1 56 Input Power Info Information on the input power supply No output available A A A 077H Power Statu...

Page 158: ...A A A 86H Output Voltage U2 08 Control circuit voltage at fault The control circuit voltage when the pre vious fault occurred 1 VDC A A A 87H PS Voltage U2 09 Output power at fault The output power w...

Page 159: ...most recent fault The error contents of 3rd previous fault A A A 92H Fault Message 3 U3 04 Fourth oldest fault The error contents of 4th previous fault A A A 93H Fault Message 4 U3 05 Cumulative opera...

Page 160: ...03 ASR Proportional Gain 2 0 00 to 300 00 0 01 20 00 ASR P Gain 2 C5 04 ASR Integral Time 2 0 000 to 10 000 0 001 s 0 500 ASR I Time 2 C5 06 ASR Primary Delay Time Constant 0 000 to 0 500 0 001 s 0 00...

Page 161: ...0 14 0 14 0 14 0 35 0 50 0 35 0 50 0 18 0 23 0 18 0 23 0 14 0 14 0 14 0 13 0 0 0 E1 09 Hz 1 3 1 5 1 5 1 5 1 3 1 3 1 5 1 5 1 3 1 3 1 5 1 5 1 5 1 5 1 5 0 5 0 0 E1 10 V 7 0 7 0 7 0 7 0 6 0 7 0 6 0 7 0 9...

Page 162: ...it Frequency Reference Limit Function 6 30 Improved Operating Efficiency 6 32 Machine Protection 6 38 Continuing Operation 6 56 MxC Protection 6 66 Input Terminal Functions 6 67 Output Terminal Functi...

Page 163: ...he frequency reference refer to Chapter 3 Digital Operator and Modes Fig 6 1 Frequency Setting Display Parameter Number Name Description Setting Range Default Change during Run Control Methods Display...

Page 164: ...rminal A2 signal level selection and set H3 09 Terminal A2 Function Selection to 0 add to terminal A1 Fig 6 3 Current Input for Master Speed Frequency Reference IMPORTANT Set pin 2 of DIP switch S1 to...

Page 165: ...and auxiliary speeds set H3 05 Terminal A3 Function Selection to 2 auxiliary frequency reference 2nd step analog and set on of the multi function input terminals to Multi Step Speed Reference 1 When u...

Page 166: ...s The Jog Frequency Selection for terminal S7 is given priority over the other multi step speed references Terminal Parameter Number Set Value Default Details S5 H1 03 3 Multi Step Speed Reference 1 A...

Page 167: ...erence 2 to step 2 set H3 05 to 1F do not use analog inputs Step 3 When setting terminal A3 s analog input to step 3 set H3 05 to 3 Auxiliary Frequency Reference 2 When setting d1 03 Frequency Referen...

Page 168: ...ency Reference 15 d1 15 Frequency Reference 16 d1 16 1 3 2 1 0 0 1 0 1 0 1 0 1 0 MEMOBUS communications Processing when loss of frequency reference occurs Processing when loss of frequency reference o...

Page 169: ...Description Setting Range Default Change during Run Control Methods Display V f Open Loop Vector Flux Vector b1 02 Run Command Selection Selects the Run Command input source 0 Operator RUN and STOP ke...

Page 170: ...Wiring Example Performing Operations Using a 3 Wire Sequence When any one of the H1 parameters multi function digital input terminals S3 to S12 is set to 0 terminals S1 and S2 are used for a 3 wire s...

Page 171: ...the MxC 2 Before setting the 3 wire sequence set the parameters for the multi function input terminals and then wire the control circuit If not the motor might rotate unexpectedly and could cause inj...

Page 172: ...Output Frequency E1 09 or Less Operation Selection Operation method when frequency reference is less than minimum output frequency set in E1 09 0 Operates according to frequency reference E1 09 is dis...

Page 173: ...p Sets the time length of DC injection braking at stop in units of 0 01 seconds 1 When b1 03 2 actual DC Injection time is calculated as follows b2 04 10 OutputFreq E1 04 2 When b1 03 0 this parameter...

Page 174: ...d prevents damage to the application Fig 6 14 Coast to Stop Injection brake time at start b2 03 Zero speed control b2 04 Baseblock b2 03 b2 04 b2 03 b2 04 b2 03 b2 04 Run Command off on off Frequency...

Page 175: ...depends upon the output frequency when the Stop Command is input as well as the deceleration time Fig 6 16 Coast to Stop with Timer INFO After the Stop Command is input Run Commands are ignored until...

Page 176: ...Control The time chart for DC Injection Braking is shown below Fig 6 17 DC Injection Brake Time Chart Parameter Number Name Description Setting Range Default Change during Run Control Methods Display...

Page 177: ...nction input terminal H1 to 15 and if inputting the emergency stop with an N C contact set the multi function input terminal H1 to 17 After the Fast Stop Command has been input operation cannot be res...

Page 178: ...Time 2 Sets the time to decelerate from maximum frequency to zero when selected via a multi function input Yes A A A Decel Time 2 C1 05 Acceleration Time 3 Sets the time to accelerate from zero to max...

Page 179: ...tions of the S curve characteristic time are set in seconds units When the S curve characteristic time is set the accel decel times will increase by only half of the S curve characteristic times at st...

Page 180: ...H3 09 Terminal A2 Function Selection or H3 05 Terminal A3 Function Selection is set to 5 accel decel time gain then the accel decel time can be adjusted using an input voltage signal to terminal A2 T...

Page 181: ...below shows how S curve characteristics work when changing between forward and reverse Fig 6 21 S Curve Characteristic when Changing Motor Direction INFO Set the S curve characteristic time to lengthe...

Page 182: ...ction During Accel Selects the stall prevention method used to prevent excessive current during acceleration 0 Disabled Motor accelerates at active acceleration rate The motor may stall if load is too...

Page 183: ...omatically lowered to prevent stalling L3 03 is the limit value to prevent the stall prevention level in the constant output range from being reduced more than necessary Set the parameters as a percen...

Page 184: ...cription Setting Range Default Change during Run Control Methods Display V f Open Loop Vector Flux Vector L3 04 Stall Prevention Selection During Deceleration 0 Disabled Motor decelerates at active de...

Page 185: ...automatically lowered to prevent stalling L3 03 is the limit value to prevent the stall prevention level in the constant torque range from being reduced more than necessary Set L3 14 as a percent with...

Page 186: ...to 10 VDC 0 or 1 0 No A A A Term A3 Signal H3 05 Terminal A3 Func tion Selection Select multi function analog input function for terminal A3 Refer to the next page 0 to 1F 2 No A A A Terminal A3 Sel...

Page 187: ...Input When H3 09 or H3 05 is set to 1 frequency gain the frequency gain can be adjusted using the analog input terminal A2 or A3 Fig 6 27 Frequency Gain Adjustment Terminal A2 Input H3 12 Analog Input...

Page 188: ...to the terminal A2 or A3 input voltage is added to A1 as a bias Fig 6 29 Frequency Bias Adjustment Terminal A2 or A3 Input For example if H3 02 is 100 H3 03 is 0 and terminal A2 is set to 1 V the fre...

Page 189: ...op Vector Flux Vector d3 01 Jump Frequency 1 Set the center values of the jump frequencies in Hz This function is disabled by setting the jump frequency to 0 Hz Always ensure that the fol lowing appli...

Page 190: ...ency can be changed using the terminal A2 input level Fig 6 32 Jump Frequency Setting Using an Analog Input Setting Precautions Set the jump frequency according to the following formula d3 01 d3 02 d3...

Page 191: ...cy and auxiliary frequency will not be adjusted Related Parameters Parameter Number Name Description Setting Range Default Change during Run Control Methods Display V f Open Loop Vector Flux Vector d2...

Page 192: ...requency lower level can be adjusted using the terminal A2 input level Fig 6 33 Output Frequency Lower Level for Multi function Analog Input INFO If parameter d2 02 and the terminal A2 output frequenc...

Page 193: ...d is lower than the frequency reference increase C3 01 If the speed is higher than the frequency refer ence decrease C3 01 Note Adjustment is not normally required When operating in Open Loop Vector t...

Page 194: ...mpensation gain is used as the motor temperature compensation gain When the motor temperature increases the motor s internal parameter increases resulting in an increase in slip If C3 01 is set the am...

Page 195: ...age limit operation if using the device at medium to low speed only if the power supply voltage is 10 or more higher than the motor rated voltage or if the torque con trol accuracy at high speeds is i...

Page 196: ...follows by changing the control method settings V f Control 200 ms Open Loop Vector Control 100 ms Normally there is no need to make this setting Adjust the parameter as shown below If the motor is vi...

Page 197: ...function is enabled in V f Control method only If high response is to be given priority over vibration suppression disable the hunting prevention function 0 or 1 1 No A No No Hunt Prev Select n1 02 H...

Page 198: ...internal speed feedback detection con trol gain using the multiplication function Normally there is no need to make this set ting Adjust this parameter as follows If hunting occurs increase the set va...

Page 199: ...g the carrier frequency observe the following precautions Adjust the carrier frequency according to the cases shown below If the wiring distance between MxC and motor is long Set the carrier frequency...

Page 200: ...ency and rated current Model CIMR ACA25P5 2011 2022 2045 45P5 4011 4045 and 4075 Under development Model CIMR ACA4022 Note 100 means the rated output current value of the MxC Carrier Frequency kHz Con...

Page 201: ...Rev L7 03 Forward Regenera tive Torque Limit 0 to 300 200 No No A A Torq Lmt Fwd Rgn L7 04 Reverse Regenera tive Torque Limit 0 to 300 200 No No A A Torq Lmt Rev Rgn L7 06 Torque Limit Inte gral Time...

Page 202: ...nd A3 The analog input terminal signal levels are set up as shown when shipped from the factory Multi function analog input terminal A2 4 to 20 mA Multi function analog input terminal A3 0 to 10 The f...

Page 203: ...he torque limit value as this may cause the load to slip or fall Torque limits using an analog input are the upper limit value during 10 V or 20 mA input of 100 of the motor rated torque To make the t...

Page 204: ...trol Methods Display V f Open Loop Vector Flux Vector L3 05 Stall Prevention Selection During Running Selects the stall prevention method to use to prevent MxC faults during run 0 Disabled MxC runs a...

Page 205: ...lls when operating at the defaults lower the stall prevention level during run Parameter Number Name Description Setting Range Default Change during Run Control Methods Display V f Open Loop Vector Fl...

Page 206: ...e Detection Level Fref Set Agree 1 Frequency Detection 1 Frequency Detection 2 L4 02 Speed Agree Detection Width Fref Fout Agree 1 Fref Set Agree 1 Frequency Detection 1 Frequency Detection 2 L4 03 Sp...

Page 207: ...ence L4 02 Output frequency or motor speed Fref Fout Agree 1 Multi function output setting 2 off on Frequency reference Output frequency or motor speed Fref Fout Agree 2 L4 04 Multi function output se...

Page 208: ...01 output frequency Related Parameter L4 01 Speed Agree Level L4 02 Speed Agree Width L4 03 Speed Agree Level L4 04 Speed Agree Width Output frequency or motor speed Frequency FOUT detection 5 Multi f...

Page 209: ...continuously during operation output stopped upon detection protected operation 5 Undertorque detection only with speed agreement operation continues after over torque warning 6 Undertorque detected c...

Page 210: ...on 2 0 Overtorque undertorque detection disabled 1 Overtorque detection only with speed matching Operation continues after overtorque warning OL3 flashes OL4 flashes 2 Overtorque detected continuously...

Page 211: ...rque detection level using an analog input Fig 6 38 Overtorque Undertorque Detection Level Using an Analog Input Multi Function Analog Input H3 05 H3 09 Set Value Function Contents 100 Control Methods...

Page 212: ...otor nameplate full load current in amperes A This value is automatically set during Auto Tuning 2 70 to 54 00 2 19 60 A 1 No Q Q Q Motor Rated FLA E4 01 Motor 2 Rated Current Sets the motor 2 name pl...

Page 213: ...r overload detection OL1 is detected The MxC outputs the error con tact and the motor coasts to a stop 2 Inverter motor constant torque 1 10 This motor yields a cooling effect even when operating at l...

Page 214: ...f this parameter has been set to 1 enabled because the thermal value will be reset To detect overload quickly set the set value in parameter L1 02 to a low setting When using a general purpose motor s...

Page 215: ...Motor Overheat Alarm Operation Selection Sets operation selection when the motor tem perature analog input H3 09 E exceeds the OH3 alarm level 1 17V 0 Decelerate to Stop 1 Coast to Stop 2 Fast Stop 3...

Page 216: ...ection If the motor reverse rotation is prohibited a Reverse Run Command will not be accepted even if it is input Use this setting for applications in which reverse motor rotation can cause problems e...

Page 217: ...PU Power Active MxC will restart if power returns prior to control power sup ply shut down 0 to 2 0 No A A A PwrL Selection L2 02 Momentary Power Loss Ride thru Time Sets the power loss ridethrough ti...

Page 218: ...s or more for the momentary power loss ridethrough time a separate momentary power loss compensation unit is required Even if the Momentary Power Loss Detection function L2 01 is enabled the MxC will...

Page 219: ...e momentary power loss ridethrough time an FDV alarm Power Supply Frequency Fault will occur and the MxC will stop the operation Power supply status Control power voltage Power error detection time Ap...

Page 220: ...Srch at Start b3 02 Speed Search Deactivation Cur rent Used only when b3 01 2 or 3 Sets speed search operating current in units of percent with MxC rated current as 100 Note Normally not necessary to...

Page 221: ...completed and the motor acceler ates or decelerates to the set frequency If the motor cannot restart lower the set value If an overcurrent OC is detected when using speed search after recovery followi...

Page 222: ...ted Speed Current Detection Search Method If the b3 14 Bi Directional Speed Search Selection is set to 1 enable estimates the motor speed when the search starts and accel erates and decelerates from t...

Page 223: ...When Estimated Speed Loss Time Is Set in L2 03 off on b3 02 1 0 s Run Command Output frequency Output current Start using speed detected Set frequency reference Lower limit set using Speed Search Del...

Page 224: ...Start using speed detected Set frequency reference Minimum Baseblock Time L2 03 10 ms Speed Search Delay Time b3 05 Note If the frequency immediately before the baseblock is low or the power supply b...

Page 225: ...lection to C frequency reference lost Related Parameters Parameter Number Name Description Setting Range Default Change during Run Control Methods Display V f Open Loop Vector Flux Vector L4 05 Freque...

Page 226: ...uto restart Related Parameters Application Precautions The number of auto restarts count is reset under the following conditions After auto restart normal operation has continued for 10 minutes After...

Page 227: ...eating on the digital operator flashing Related Parameters The default depends upon the MxC capacity The value for a 200 V class MxC of 5 5 kW is given Parameter Number Name Description Setting Range...

Page 228: ...escription Setting Range Default Change during Run Control Methods Display V f Open Loop Vector Flux Vector b1 01 Frequency Refer ence Selection Selects the frequency reference input source 0 Operator...

Page 229: ...H1 10 Time Chart The time chart when using Baseblock Commands is shown below Fig 6 49 Baseblock Commands Set Value Function Control Methods V f Open Loop Vector Flux Vector 8 External baseblock NO NO...

Page 230: ...Decel Ramp Hold Application Precautions When d4 01 is set to 1 the output frequency on hold is stored even after the power supply is turned off If performing operations using this frequency after the...

Page 231: ...Parameters Precautions When setting and using UP and DOWN Commands observe the following precautions Setting Precautions If multi function input terminals S3 to S12 are set as follows operation error...

Page 232: ...old Function Selection is set to 1 the frequency reference held using the UP DOWN functions is stored even after the power supply is turned off When the power supply is turned on and the Run Command i...

Page 233: ...Upper limit Accelerates to lower limit Same frequency Lower limit Forward operation stop UP Command DOWN Command Frequency matching signal Reference frequency reset Power supply The frequency matchin...

Page 234: ...nabled when speed reference 0 and the speed reference is from an analog input When the analog frequency reference value d4 02 0 the frequency reference is set to 0 If only the Trim Control Increase Co...

Page 235: ...Hold Command UP DOWN Command Trim Control Increase Decrease Command Application Precautions When performing sample hold of analog frequency references be sure to store references of 100 ms mini mum If...

Page 236: ...ncrements of 0 01 Hz multi function digital Inputs H1 01 to H1 10 Application Precautions Jog frequencies using FJOG and RJOG Commands are given priority over other frequency references When both FJOG...

Page 237: ...thod Operation during external fault detection The following table shows the relationship between the combinations of conditions and the set value in H1 Note 1 Set the input level to detect errors usi...

Page 238: ...MxC is not outputting a frequency Baseblock DC injection braking initial excitation or stopped off The MxC is outputting a frequency off The output frequency is greater than the Minimum Output Freque...

Page 239: ...tion s electronic thermal value is less than 90 of the detection level on The motor protection function s electronic thermal value is greater than 90 of the detection level off The cooling fin tempera...

Page 240: ...Monitor Selection Sets the number of the monitor item to be out put U1 from terminal AM Items that can be set differ in accordance with the selected control modes For information on the parameters fo...

Page 241: ...ontrol Methods Display V f Open Loop Vector Flux Vector F4 01 AO 08 AO 12 Channel 1 Moni tor Selection Effective when the Analog Monitor Card is used Monitor selection Set the number of the monitor it...

Page 242: ...lay for F4 02 or F4 05 will cause the follow ing voltage to be output to channel 1 of the AO option card 10 V 100 monitor output output gain F4 02 output bias F4 05 Fig 6 56 Monitor Output Adjustment...

Page 243: ...ddress of each slave beforehand so the master can perform signal communications using that address Slaves Receiv ing Commands from the master perform the specified function and send a response to the...

Page 244: ...ator display has completely disappeared 5 Turn on the power supply once again 6 Perform communications with the PLC IMPORTANT 1 Separate the communication cables from the main circuit cables and other...

Page 245: ...Communication Speed Selection Set the baud rate for MEMOBUS communi cations of communications connection termi nals 0 1200 bps 1 2400 bps 2 4800 bps 3 9600 bps 4 19200 bps 0 to 4 3 No A A A Serial Ba...

Page 246: ...as shown below and the length of data packets is changed by the command function contents The space between messages must support the following Fig 6 59 Message Spacing Slave Address Set the MxC addr...

Page 247: ...tive starting from a specified address The contents of the storage register are separated into upper 8 bits and lower 8 bits and comprise the data within response messages in address order The followi...

Page 248: ...01H Slave address 01H Slave address 01H Function code 08H Function code 08H Function code 89H Test Code Upper bit 00H Test Code Upper bit 00H Error Code 01H Lower bit 00H Lower bit 00H CRC 16 Upper bi...

Page 249: ...10 Bit E Multi Function Input Command 11 Bit F Multi Function Input Command 12 0002H Frequency reference Set units using parameter o1 03 0003H Not used 0004H Not used 0005H Not used 0006H PID target...

Page 250: ...OH1 OH2 Bit 4 Built in resistor overheat SOH DOH Bit 5 Not used Bit 6 PID feedback reference lost FbL Bit 7 External fault EF EFO Bit 8 Hardware error CPF Bit 9 Motor overload OL1 overtorque 1 OL3 de...

Page 251: ...ommunications 0 Communications Bit A Run Command Mode 1 Not communications 0 Communications Bit B Overtorque detection 1 Detected Bit C Frequency reference lost 1 Lost Bit D Restarting error 1 Restart...

Page 252: ...ons error details Bit 0 CRC error Bit 1 Invalid data length Bit 2 Not used Bit 3 Parity error Bit 4 Overrun error Bit 5 Framing error Bit 6 Time out Bits 7 to F Not used 003EH kVA setting 003FH Contro...

Page 253: ...C 02H Invalid register number error The register address is not recorded anywhere With broadcast sending a start address other than 0000H 0001H or 0002H has been set 03H Invalid quantity error The num...

Page 254: ...or the error contact output will be turned on and the MxC operation ready signal will be turned off Using the Timer Function Multi function digital input terminals S3 to S12 can be designated as timer...

Page 255: ...rol Outputs the amount of operation proportional to the deviation The deviation can not be set to zero using P control alone I control Outputs the amount of operation that integrates the deviation Use...

Page 256: ...ontrol of feedback value 0 to 4 0 No A A A PID Mode b5 02 Proportional Gain Setting Sets P control proportional gain as a percent age P control is not performed when the setting is 0 00 0 00 to 25 00...

Page 257: ...sleep function start level as a fre quency 0 0 to 120 0 0 0 Hz No A A A PID Sleep Level b5 16 PID Sleep Delay Time Set the delay time until the PID sleep function starts in seconds 0 0 to 25 5 0 0 s N...

Page 258: ...istics switch Yes Yes Yes Set Value Function Contents 100 Control Methods V f Open Loop Vector Flux Vector B PID feedback Maximum output frequency Yes Yes Yes C PID target value Maximum output frequen...

Page 259: ...his section explains the fine adjustment of PID after setting the PID control parameters Suppressing Overshoot If overshoot occurs reduce derivative time D and increase integral time I Set a Rapidly S...

Page 260: ...filter time constant for the PID control output in b5 08 Enable this parameter to prevent machinery resonance from occurring when machinery adhesive abrasion is great or rigidity is poor In this case...

Page 261: ...tics PID SFS Cancel H3 05 or H3 09 B Output frequency 1 T b5 05 T 1 1 PID Output Gain b5 10 Z 1 Z 1 Frequency reference U1 01 PID command U1 38 Integral I time b5 03 Store integral using multi functio...

Page 262: ...Sleep The PID sleep function stops the MxC when the PID sleep function delay time continues while the PID con trol target value is at an insufficient level to operate the PID sleep function When the P...

Page 263: ...3 5 10 A 1 No A A A No Load Current E2 04 Number of Motor Poles Sets the number of motor poles This value is automatically set during Auto Tuning 2 to 48 4 poles No No No Q Number of Poles E2 05 Motor...

Page 264: ...line to line resistance value in the motor test report using the following formula and then make the setting accordingly E type isolation Line to line resistance at 75 C of test report 0 92 B type iso...

Page 265: ...V f characteristics in a straight line set the same values for E1 07 and E1 09 In this case the setting for E1 08 will be disregarded Always ensure that the four frequencies are set in the following...

Page 266: ...ess of rotation speed for linear transport systems 0 50 Hz specifications 1 F 60 Hz specifications 2 60 Hz specifications voltage saturation at 50 Hz 3 72 Hz specifications voltage saturation at 60 Hz...

Page 267: ...Characteristics Set Value 4 to 7 High Startup Torque Set Value 8 to B Fixed Output Operation Set Value C to E Set Value 0 50 Hz Set Value 1 60 Hz Set Value 2 60 Hz Set Value 3 72 Hz Initial value of...

Page 268: ...n this case E1 08 will be ignored Fig 6 66 User Set V f Pattern Setting Precautions When the setting is to user defined V f pattern beware of the following points When changing control method paramete...

Page 269: ...cy reference 2 Limited by d5 04 setting values 1 or 2 1 No No No A Speed Limit Sel d5 04 Speed Limit Set the speed limit during torque control as a percentage of the maximum output frequency This func...

Page 270: ...o the next table 0 to 1F 0 No A A A Terminal A2 Sel H3 10 Terminal A2 Gain Setting Sets the output level when 10V is input 0 0 to 1000 0 100 0 Yes A A A Terminal A2 Gain H3 11 Terminal A2 Bias Setting...

Page 271: ...Flux Vector U1 09 Torque reference Monitors internal torque reference value for vector control 10 V Motor rated torque 10 V to 10 V possible 0 1 No A A Torque Reference Torque Reference Input Method R...

Page 272: ...value Application Precautions There are two ways to set a speed limit using an input from an analog input terminal and setting a speed limit in d5 04 The inputs methods for a speed limit are listed in...

Page 273: ...Speed Limit Bias Setting Option card AI 14B 0 to 10 V Between TC1 and TC4 b1 01 3 F2 01 0 If H3 09 is set to 0 the sum of the input between TC2 and TC4 will be added the input between TC1 and TC4 to...

Page 274: ...irections In this example we ll assume that the line speed is positive and the torque reference input is negative For the rewinding operation the speed limit is positive and the torque reference input...

Page 275: ...witch between speed control and torque control when one of the multi function inputs H1 01 to H1 10 is set to 71 Speed Torque Control Change Speed control is performed when the input is off and torque...

Page 276: ...iagram shows the structure of the speed control for vector control Fig 6 70 Speed Control Block Diagrams Terminal No Parameter No Default Setting Function 8 H1 06 8 71 Speed torque control change A1 b...

Page 277: ...in 2 C5 04 ASR Integral Time 2 0 000 to 10 000 0 500 s Yes No No A ASR I Time 2 C5 06 ASR Primary Delay Time Con stant Sets the filter time constant for the time from the speed loop to the Torque Comm...

Page 278: ...e as shown in the following diagram Parameter No Name Setting Explanation H4 01 Terminal FM Monitor Selection 2 Settings that allow multi func tion analog output 1 to be used to monitor the output fre...

Page 279: ...sponsiveness for Proportional Gain Adjusting ASR Integral Time 1 C5 02 This parameter sets the speed control ASR integral time Lengthening the integral time lowers the responsiveness and weakens the r...

Page 280: ...stments C5 01 C5 02 Adjust these parameters at normal operating speed Increase C5 01 ASR Proportional Gain 1 until there is no oscillation Decrease C5 02 ASR Integral Time 1 until there is no oscillat...

Page 281: ...ontrol Methods Display V f Open Loop Vector Flux Vector n5 01 Feed Forward Control Selection Selects the feed forward controls 0 Disabled 1 Enabled 0 or 1 0 No No No A Feedfoward Sel n5 02 Motor Accel...

Page 282: ...s not set to 0 0 then disable feed forward control set n5 01 to 0 Droop Control Function Droop Control is a function that allows the user to set the amount of motor slip When a single load is operated...

Page 283: ...droop control gain as the speed reduction at a 100 motor torque as a percentage of the maximum output frequency Fig 6 78 Droop Control Gain Parameter Number Name Description Setting Range Default Chan...

Page 284: ...e Zero Speed restrictions are active in Flux Vector Mode 0 0 to 10 0 0 5 Hz No A A A DCInj Start Freq b9 01 Zero Servo Gain Adjust the strength of the zero servo lock Enabled when the zero servo comma...

Page 285: ...ition Set 4 times the number of pulses from the PG The Zero servo End signal will go off when the Zero Servo Command is turned off Parameter Number Name Description Output Signal Level During Multi Fu...

Page 286: ...reference and frequency moni tor 0 0 01 Hz units 1 0 01 units Maximum output frequency is 100 2 to 39 min 1 units Sets the motor poles 40 to 39999 User desired display Set the desired values for sett...

Page 287: ...en Loop Vector Flux Vector o2 03 User Parameter Default Value Allows storing of parameter settings as a User Initialization Selection 0 No Change 1 Set Defaults Saves current parameter set tings as us...

Page 288: ...tialize the MxC parameters using the user set initial values in memory To clear the user set initial values in memory set o2 03 to 2 Setting the Frequency Reference using the UP and DOWN Keys without...

Page 289: ...f Open Loop Vector Flux Vector o3 01 Copy Function Selection This parameter controls the copying of parameters to and from the digital operator 0 COPY SELECT no function 1 INV OP READ All parameters...

Page 290: ...nction Selection using the up arrow key and down arrow key 4 Press the DATA ENTER key and select the parameters setting display 5 Change the set value to 1 using the up arrow key 6 Set the changed dat...

Page 291: ...ure Step No Digital Operator Display Explanation 1 Press the MENU key and select Advanced Programming Mode 2 Press the DATA ENTER key and select the parameters monitor display 3 Display o3 01 Copy Fun...

Page 292: ...the digital operator shows they are different After the copying process has ended comparison between the sum value of the MxC parameter area and the sum value of the digital operator parameter area sh...

Page 293: ...the power supply of the MxC is turned off while executing the copy function a CPF03 fault EEPROM error will occur 6 Set the changed data using the DATA ENTER key The VERIFY function will start 7 If th...

Page 294: ...ing Run Control Methods Display V f Open Loop Vector Flux Vector A1 01 Access Level Selection Used to set the parameter access level set read 0 Monitoring only Monitoring drive mode and lnitialize mod...

Page 295: ...sed to set a four digit number as the pass word This parameter is not usually displayed When the Password A1 04 is displayed hold down the RESET key and press the MENU key and the password will be dis...

Page 296: ...o Stop Decelerate to stop using the active deceleration time 1 Coast to Stop 2 Fast Stop Decelerate to stop using the deceleration time in C1 09 3 Alarm Only MxC continues operation 0 to 3 1 No No No...

Page 297: ...Overspd Level F1 09 Overspeed Detec tion Delay Time 0 0 to 2 0 0 0 s No No No A PG Overspd Time F1 10 Excessive Speed Deviation Detec tion Level Configures the speed deviation fault DEV detection DEV...

Page 298: ...expressed as n for the upper digit and m for the lower 2 digits The ratio of pulses for monitor output is calculated as follows The ratio can be set within the following range 1 32 F1 06 1 For example...

Page 299: ...ifference between the speed reference and actual workpiece speed is becomes greater than F1 10 and continues for longer than the time set in F1 11 After a speed deviation situation is detected the MxC...

Page 300: ...H2 parameter group for possible selections Enabled when digital output card DO 02 or DO 08 is used 0 to 37 4 No A A A DO Ch4 Select F5 05 DO 08 Channel 5 Output Selection Sets the digital output func...

Page 301: ...load OL1 TD1 TD2 Zero speed detected TD3 TD4 Speed Agree Set Value Terminal Number Output Details 1 Binary code output TD5 TD11 bit 0 Encoded output Refer to table below TD6 TD11 bit 1 TD7 TD11 bit 2...

Page 302: ...t terminal when using the AI 14B for three channels of independent inputs When this is done H1 01 to H1 10 parameters for multi function digi tal input terminals S3 to S12 cannot be set to 2 Option Mx...

Page 303: ...unit 2 BCD 0 01 unit 3 BCD 1 Hz unit 4 BCD 0 1 Hz unit 5 BCD 0 01 Hz unit 6 BCD 5 digit 0 01 Hz unit enabled only when DI 16H2 is used 7 Binary input When o1 03 is set to 2 or higher the input will be...

Page 304: ...Signed 16 bit Binary Signed 3 digit BCD Signed 4 digit BCD Signed 4 digit BCD Not signed F3 01 7 S1 12 bit F3 01 7 S1 16 bit F3 01 0 to 5 S1 12 bit F3 01 0 to 5 S1 16 bit F3 01 6 S1 16 bit TC1 1 Bit 1...

Page 305: ...21 2 3 Bit 1 22 4 4 Bit 1 23 8 5 Bit 1 24 1 BDC digit 2 0 to 15 6 Bit 1 25 2 7 Bit 1 26 4 8 Bit 1 27 8 9 Sign signal 10 SET read signal 11 Reference common signal 0 V o1 03 F3 01 Switch S1 Reference...

Page 306: ...0 unit 1 X 1 unit 0 1 X 2 unit 0 01 X 3 unit 0 001 16 bit 4 digit BCD signed 100 1 to 4 digit setting of o1 03 10999 to 10999 when o1 03 9999 10000 x 1 to 3 16 bit 4 digit BCD signed 100 10000 11000 t...

Page 307: ...the H2 01 Otherwise the holding brake will open when the motor stops Also use the Fre quency Detection 5 to close the holding brake when the MxC is in Baseblock Fig 6 82 Sequence Circuit Configuratio...

Page 308: ...onary Auto Tuning T1 01 4 If Station ary Auto Tuning is complete the MxC will turn on the motor without rotating it and automatically measures the motor data 2 To improve low speed torque characterist...

Page 309: ...stop Do not input the External Baseblock Command while the motor is running unless necessary Make sure that the holding brake operates when using the External Baseblock Command for a Fast Stop or inte...

Page 310: ...response at low speeds Controls shock at start up 13 0 VAC 12 0 to 15 0 VAC Torque or speed response is insufficient Increase the setting Shock at startup is large Reduce the setting E1 10 Min Output...

Page 311: ...ent Reduce the setting Hunting or oscillation occurs Increase the set ting C5 04 ASR Inte gral I Time 2 C5 07 ASR Switch ing Fre quency Switches the ASR pro portional gain and inte gral time according...

Page 312: ...ecel times 3 If the output frequency during the S curve characteristic time for deceleration falls below the value set for E1 09 Min output frequency the S curve characteristic will be cancelled and t...

Page 313: ...ncy at Stop Min output frequency to 3 0 Hz The value must be less than the frequency when frequency detection 2 is off L4 01 L4 02 b6 04 Dwell Time at Stop 0 3 to 0 5 s b2 04 DC Injection Braking Time...

Page 314: ...ue Negative polarity is input for motor loads and positive polarity is input for regenerative loads The following diagram shows the time chart for lowering Fig 6 88 Torque Compensation Time Chart Lowe...

Page 315: ...ing brake If the current at start is 150 the IGBT in the MxC will be subject to heat stress resulting in a shortened per formance life Refer to the previous precautions and take steps to reduce the cu...

Page 316: ...time periods displayed in the monitors as a percentage to the total life are only an estimate not an exact prediction of actual performance life Use them as guidelines for replacement Setting Value Fu...

Page 317: ...ched their estimated maintenance time period Reset parameter o2 18 to 0 after replacing the capacitors on the PCB board LT F flashing Fan Maintance Monitor U1 63 has reached 100 The cooling fan has re...

Page 318: ...Troubleshooting This chapter describes diagnostics and troubleshooting for the MxC Protective and Diagnostic Functions 7 2 Troubleshooting 7 17...

Page 319: ...terminals have been wired properly Table 7 1 Fault Displays and Processing Display Meaning Probable Causes Corrective Actions No display The display of the digital operator shows nothing The wiring i...

Page 320: ...ion level 200 V class Approx 410 V 400 V class Approx 870 V The power supply voltage is too high Decrease the voltage to be within specifications The terminal of the input power is loosened The magnet...

Page 321: ...eck and correct the open phase condition or the imbalance of the input power SRC Power Phase Err Power Phase Rotation Variation After control power supply is on the direction of the phase rotation cha...

Page 322: ...itive operation Decrease the load Lengthen the acceleration and deceleration times An open phase occurred in the input power supply Check and correct the open phase condition or the imbalance of the i...

Page 323: ...chanical system and correct the cause of the overtorque OL4 Overtorque Det 2 Overtorque Detection 2 There has been a current greater than the setting in L6 05 for longer than the setting in L6 06 Make...

Page 324: ...uring a decelerate to stop with Open Loop Vector Control Motor parameter settings are not cor rect Check the motor parameters Perform Auto Tuning FBL Feedback Loss PID Feedback Reference Lost A PID fe...

Page 325: ...ions devices and communications sig nals CPF00 CPF Digital Operator Communications Error 1 Communications with the digital oper ator were not established within 5 sec onds after the power was turned o...

Page 326: ...the power supply off and on again The control circuit is damaged Replace the MxC CPF10 ASIC Err ASIC Version Fault The MxC control circuit is faulty Replace the MxC CPF20 Option A D error Communicatio...

Page 327: ...all The power distortion is too large Decrease the voltage to be within specifications Increase the power capacity Decrease the impedance of the input power wiring For details refer to MxC Application...

Page 328: ...S3 to S12 Clear the multi function input termi nal s overheating alarm input OH3 flashing Motor Over heat 1 Motor Overheat The MxC continues or stops the oper ation according to the setting of L1 03 T...

Page 329: ...PG Disconnect The MxC is outputting a frequency but PG pulses aren t being input There is a break in the PG wiring Fix the broken or disconnected wiring The PG is wired incorrectly Fix the wiring Pow...

Page 330: ...loss detection time CE flashing MEMO BUS Com Err MEMOBUS Communications Error Normal reception was not possible for 2 s or longer after received control data Check the communications devices and sign...

Page 331: ...5 Sequence Select Option Card Selection Error The option card was selected as the frequency reference source by setting b1 01 to 3 but an option card isn t connected C option OPE06 PG Opt Missing Cont...

Page 332: ...connect it No Load Current No load current error Rated Slip Rated slip error Accelerate Acceleration error detected only for rotational Auto Tun ing The motor did not accelerate in the spec ified time...

Page 333: ...02 to 1 to enable writing parameters with the digital operator IFE READ DATA ERROR Illegal read data The read data length does not agree Try reading the data again Check the digital operator cable Re...

Page 334: ...ut This occurs when parameter write enable set value 1B is set for a multi function digital input terminal H1 01 to H1 10 If the parameter write enable input is off the parameters cannot be changed Tu...

Page 335: ...equency gain and if no voltage current has been entered then the frequency reference will be zero Check to be sure that the set value and analog input value are cor rect The motor does not operate whe...

Page 336: ...least the minimum output frequency There is a multi function analog input setting error If multi function analog inputs H3 05 Terminal A3 Function Selection and H3 09 Terminal A2 Function Selection ar...

Page 337: ...H3 05 or H3 09 10 to 12 or 15 check to be sure that the analog input value is suitable The stall prevention level during acceleration is too low If the value set for L3 02 Stall Prevention Level duri...

Page 338: ...ut then the maximum output voltage will be 190 200 0 95 VAC The speed control accuracy will decrease if the output voltage reference value exceeds the MxC maximum output voltage as a result of Open Lo...

Page 339: ...amount by either lightening the load or lengthening the accel decel time Also consider increasing the motor capacity The ambient temperature is too high The motor rating is determined within a particu...

Page 340: ...e a sensitivity current of 200 mA or greater per Unit with an operating time of 0 1 s or more or one that incorporates high frequency countermeasures i e one designed for use with inverter It will al...

Page 341: ...ins If Auto Tuning is not performed proper performance cannot be achieved for vector control Perform Auto Tuning or set the motor parameters according to calculations Oscillation and hunting are occur...

Page 342: ...Frequency does not Reach the Specified Frequency Reference Use the following information if the output frequency does not reach to the frequency reference The frequency reference is within the jump f...

Page 343: ...Maintenance and Inspection This chapter describes basic maintenance and inspection for the MxC Maintenance and Inspection 8 2...

Page 344: ...MxC Be sure not to touch terminals right after the power has been turned off Doing so can result in elec tric shock Table 8 1 Periodic Inspections Item Inspection Corrective Procedure External termin...

Page 345: ...s based on the following usage conditions Ambient temperature Yearly average of 30 C Load factor 80 max Operating rate 12 hours max per day Precautions when Replacing the Control Board 1PCB Table 8 2...

Page 346: ...fans Be sure to use the specified type of fan when replacing the cooling fan If the wrong fan is used the MxC may fail to perform at optimum levels How to Replace the External Cooling Fan 200 V and 40...

Page 347: ...ides down approximately 30 mm 3 Pull the connector for the external cooling fan power cable out of the relay board board no 3PCB con nector no CN26 and CN27 Mounting screws for board base top Board ba...

Page 348: ...lace it near to the hole for the lead wire on the fan cover This will prevent the wire from getting pinched After the power lead of the external cooling fan is passed through the hole on the fan cover...

Page 349: ...or for the external cooling fan power cable out of the relay board for the external cooling fan power board no 3PCB connector no CN26 and CN27 Mounting screws for front cover Front cover Terminal cove...

Page 350: ...g fan place it near to the hole for the lead wire on the fan cover so the wire does not get pinched After the power lead of the external cooling fan is passed through the hole on the fan cover attach...

Page 351: ...ion fan power cables out of the relay board for the external cooling fan and the circulation fan power Circulation fan board no 3PCB connector no CN28 External cooling fan board no 6PCB connector no C...

Page 352: ...new ones 5 Reverse the procedure to install the new external cooling fan and circulation fan Mounting screws for fan cover Fan cover Fan cover Mounting screws for external cooling fan Back Front Circu...

Page 353: ...r bushing There shouldn t be an problems if connectors CN26 and CN27 are accidentally reversed when reconnect ing components This is because CN26 and CN27 have the same electrical specifications The e...

Page 354: ...arge arrow with the screws sticking out from the board Installation Follow the steps used to remove the terminal board but in reverse order Before inserting the board make sure that the pin for the CN...

Page 355: ...cations This chapter describes the basic specifications of the MxC and specifications for options and peripheral devices Standard MxC Specifications 9 2 Specifications for Options and Peripheral Devic...

Page 356: ...33 63 Rated output current A 27 49 96 183 Max output voltage V Ratio of input voltage Input voltage 0 95 Max output frequency Hz Frequencies supported up to 120 Hz using parameter setting Power suppl...

Page 357: ...n PWM Use parameter settings to select from three methods Flux Vector Control Open Loop Vec tor Control or V f Control Torque characteristics 150 0 Hz with Flux Vector Control 5 Speed control range 1...

Page 358: ...fre quency references DC braking for starting and stopping PID control with sleep function MEMOBUS communications RS 485 422 19 2 kbps maximum fault reset function copying droop control torque contro...

Page 359: ...at sneaks into the MxC input power system Insert as close to the MxC as possible Can be use on both the input side and output side Output Noise Filter LF Reduces noise generated by the MxC Connect as...

Page 360: ...s analog signals to monitor the MxC s output status output frequency output current etc to absolute values and outputs them Output resolution 8 bit 1 256 Output voltage 0 to 10 V not insulated Output...

Page 361: ...s and read set monitor parameters output frequencies output currents etc SIBPC7306 0001 CANopen Communica tions Inter face Card SI S1 2 Used to communicate with an MxC from a host computer using CANop...

Page 362: ...ncludes precautions for the MxC motor and peripheral devices as well as a list of parameters MxC Control Methods 10 2 MxC Application Precautions 10 5 Motor Application Precautions 10 10 Wiring Exampl...

Page 363: ...control High performance control with a PG on the motor side PG Speed Control Card Option Not required Not required Required Basic Perfor mance Speed Control Range 1 1 10 1 10 1 1000 Speed Control Acc...

Page 364: ...Auto Tuning during a test run whenever it is possible to separate the motor and machine To achieve the characteristics of Open Loop Vector Control described in Table 10 1 the control must be adjusted...

Page 365: ...Vector Control A1 02 2 Open Loop Vector Control enables high performance functions without a motor encoder PG pulse generator wiring is therefore not required Fig 10 2 Flux Vector Control A1 02 3 Flux...

Page 366: ...mentary power loss ridethrough time a momentary power loss compensation unit is necessary If L2 01 Momentary Power Loss Detection Selection is enabled the MxC will stop 2 ms after the momentary power...

Page 367: ...o line voltage V Connection to Power Supply The total impedance of the power supply and wiring for the rated current of the MxC is Z 10 or more If the impedance of the power supply is too large then p...

Page 368: ...e connected in parallel to the same power supply the harmonics contents increase because the harmonics of the power supply system enter the Varispeed AC Applications Requiring Frequent Stops and Start...

Page 369: ...et to 60 Hz DC Injection Braking The motor can overheat if the DC Injection Braking voltage or braking time is set too high Acceleration Deceleration Times The acceleration and deceleration times for...

Page 370: ...so can cause the MxC to malfunction The MxC should not be switched on and off more than once every 30 minutes when using a magnetic contactor Maintenance and Inspections After shutting off the main ci...

Page 371: ...t a high speed 60 Hz or more problems may arise in dynamic balance and bearing durability Contact your Yaskawa representative for more details Torque Characteristics The motor may require more acceler...

Page 372: ...sing the MxC with a motor not made by Yaskawa contact your Yaskawa representative Power Transmission Mechanism Speed Reducers Belts and Chains If an oil lubricated gearbox or speed reducer is used in...

Page 373: ...Sequence common 0 V Shield wire connection terminal Master speed 0 to 10 V 20 k Speed setting power 15 V 20 mA Master speed 4 to 20 mA 250 Fault contact output P1 P2 PC Multi function contact output D...

Page 374: ...T3 IM Ground 4 to 20 mA 0 to 10 V V A1 A2 AC 0 V 0 to 10 V 20 k 4 to 20 mA 250 0 to 10 V 20 k input Frequency setting power 15 V 20 mA Master speed reference Master speed reference Frequency setting...

Page 375: ...A 0 to 10 V V A1 A2 AC 0 V Frequency setter 2 k External frequency references 2 k 2 1 3 3 phase power T L3 S L2 R L1 MCCB T S R E G Shield wire connection terminal 24 V 8 mA Motor Multi step speed set...

Page 376: ...equency references 2 k 2 1 3 3 phase power T L3 S L2 R L1 MCCB T S R E G Shield wire connection terminal 24 V 8 mA Multi step speed setting 1 Not used Forward Run Stop Reverse Run Stop External fault...

Page 377: ...function analog output 1 AC E G 10 to 10 V 2 mA AM FM Default Output frequency 0 to 10 V Default Ouput current 0 to 10 V 10 to 10 V 2 mA Multi function analog output 2 Frequency meter scale adjustment...

Page 378: ...n Braking Time at Stop 0 50 b2 08 Magnetic Flux Compensation Capacity 0 b3 01 Speed Search Selection 0 b3 02 Speed Search Deactivation Current 100 1 b3 03 Speed Search Deceleration Time 2 0 No Name De...

Page 379: ...Curve Characteristic at Decel End 0 00 No Name Default Set ting C3 01 Slip Compensation Gain 1 0 1 C3 02 Slip Compensation Primary Delay Time 200 1 C3 03 Slip Compensation Limit 200 C3 04 Slip Compens...

Page 380: ...2 Torque Reference Delay Time 0 d5 03 Speed Limit Selection 1 d5 04 Speed Limit 0 No Name Default Set ting d5 05 Speed Limit Bias 10 d5 06 Speed Torque Control Switchover Timer 0 d6 01 Magnetic Field...

Page 381: ...02 Operation Selection at PG Open Circuit PGO 1 F1 03 Operation Selection at Overspeed OS 1 No Name Default Set ting F1 04 Operation Selection at Deviation 3 F1 05 PG Rotation Selection 0 F1 06 PG Div...

Page 382: ...Function Digital Input Ter minal S12 Function Selection 15 H2 01 Terminal M1 thru M2 Function Selection Relay 0 H2 02 Terminal M3 M4 Function Selec tion Relay 1 H2 03 Terminal M5 M6 Function Selec ti...

Page 383: ...tion Selection during Run 1 L3 06 Stall Prevention Level during Run 160 L3 14 Stall Prevention Level during Decel 150 L4 01 Speed Agreement detection Level 0 0 No Name Default Set ting L4 02 Speed Agr...

Page 384: ...ation Time Set ting 0 o2 08 Cumulative Operation Time Selec tion 0 o2 09 Initialization Specification Selec tion 0 o2 10 Fan operation time setting 0 o2 12 Fault Trace Fault History Clear Function 0 o...

Page 385: ...ntrol power fault 7 4 cooling fin overheating 7 4 CPF00 CPF 7 8 CPF01 CPF01 7 8 CPU internal A D converter error 7 8 CPU ASIC mutual diagnosis fault 7 9 crimp terminals 2 6 2 16 2 31 D daily inspectio...

Page 386: ...rol 4 7 operation errors 7 14 OPR Oper Disconnect 7 8 option card communications error 7 13 option card connection error 7 9 option card selection error 7 14 option communications error 7 8 OS Overspe...

Page 387: ...40 troubleshooting 7 1 7 17 U UL3 Undertorq Det 1 7 12 UL4 Undertorq Det 2 7 12 undertorque 1 7 12 undertorque 2 7 12 undertorque detected 1 7 6 undertorque detected 2 7 6 user constant access levels...

Page 388: ...s General revision November 2007 All chapters Addition Information on 200 V class MxC for 45 kW and 400 V class MxCs for 45 kW and 75 kW Chapter 5 Addition Parameter b3 04 Back cover Revision Address...

Page 389: ...P CEP 04304 000 Brazil Phone 55 11 3585 1100 Fax 55 11 5581 8795 YASKAWA ELECTRIC EUROPE GmbH Hauptstra e 185 65760 Eschborn Germany Phone 49 6196 569 300 Fax 49 6196 569 398 YASKAWA ELECTRIC UK LTD 1...

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