YASKAWA CDBR-2015B Installation Manual Download

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制動ユニット

CDBR-

制動抵抗器ユニット

LKEB-

制動ユニット，制動抵抗器ユニット

安川インバータオプション

取扱説明書

BRAKING UNIT CDBR-
BRAKING RESISTOR UNIT LKEB-

Braking unit,

Braking resistor unit

YASKAWA AC Drive Option

Installation Manual

To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.

MANUAL NO. TOBP C720600 00F

製品を安全にお使い頂くために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Summary of Contents for CDBR-2015B

Page 1: ...WA AC Drive Option Installation Manual To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual MANUAL...

Page 2: ...recom mended This instruction manual will be of great help for daily maintenance inspection and troubleshoot ing Inverters to which the braking resistor unit and braking unit can be con nected are of...

Page 3: ...differ from delivered products S This manual may be modified when necessary because of improvement of the product modification or changes in specifications Such modifications are denoted by a revised...

Page 4: ...in death or serious injury to personnel Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury to personnel and damage to equipment It may also be used...

Page 5: ...Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Page 6: ...an result in a fire 27 When wiring the emergency stop circuit check the wiring thoroughly before operation Failure to observe this warning can result in personal injury 27 Make sure to ground the grou...

Page 7: ...ing units as shown in the I O wiring examples Use properly rated wire in accordance with table 2 on page 31 Otherwise a fire can occur 27 S Tighten terminal screws to the specified tightening torque F...

Page 8: ...the heatsink or discharging resistor since the temperature is very high Failure to observe this caution can result in harmful burns to the body 41 S Do not check signals during operation The machine o...

Page 9: ...Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Page 10: ...nnectwiresorconnectorswhilepower is applied to the circuit Failure to observe this caution can result in personal injury 46 OTHERS WARNING S Never modify the product Failure to observe this warning ca...

Page 11: ...nstructions when handling the braking unit and the braking resistor unit Exampleof BrakingUnit ModelCDBR 4045B Warning Indication 4 0 70 6 UGV VJG EQPPGEVQTU DGHQTG VWTPKPI VJG RQYGT QP 5GG PUVTWEVKQP...

Page 12: ...13 Warning Indication Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Page 13: ...POWER SUPPLY VOLTAGE SELECTION CONNECTOR SETTING 41 4 3 MASTER SLAVE SELECTION CONNECTOR SETTING 44 4 4 PARALLEL CONNECTION OF BRAKING UNIT 44 4 5 OPERATION 45 5 TROUBLESHOOTING 46 6 SPECIFICATIONS 4...

Page 14: ...ng bolts and screws are not loose 1 1 NAMEPLATE 1 NAMEPLATE INFORMATION BRAKING UNIT 2 NAMEPLATE INFORMATION BRAKING RESISTER UNIT Do not install and attempt to use a braking resistor or braking resis...

Page 15: ...m vibration 2 2 INSTALLATION For full use of the braking resistor unit or braking unit functions install the units at pollution level 2 or less UL standard and in a location to satisfy the following c...

Page 16: ...imensions in inches mm CDBR 2015B 2015C 2022B 2022C 4030B 4045B 4 M4 MTG HOLE 1 5 38 1 5 38 1 18 30 OR MORE 3 LEAD WIRE OUTLET 0 87 20 DIA RUBBER BUSH 5 04 128 5 51 140 2 83 72 2 73 66 5 4 51 114 5 5...

Page 17: ...10 23 260 9 25 235 0 39 10 1 14 29 3 94 100 MAIN CIRCUIT TERMINAL M4 3 LEAD WIRE OUTLET 1 10 28 DIA RUBBER BUSH 4 M6 MTG HOLE 2 30 1 18 30 OR MORE 3 94 100 OR MORE Fig 2 Braking Unit Dimensions in in...

Page 18: ...95 75 12 48 317 13 78 350 14 57 370 1 44 36 5 0 47 12 5 51 140 MAIN CIRCUIT TERMINAL M5 2 LEAD WIRE OUTLET 1 38 35 DIA RUBBER BUSH 4 M6 MTG HOLE 3 94 100 OR MORE WIRE OUTLET 1 10 28 DIA RUBBER BUSH 3...

Page 19: ...R BUSH 3 94 100 OR MORE 12 48 317 13 78 350 14 57 370 1 44 36 5 0 47 12 3 94 100 2 87 73 5 51 140 5 51 140 59 7 09 180 2 32 1 97 50 1 18 30 OR MORE 1 18 30 OR MORE 4 37 111 6 14 156 7 87 200 4 09 104...

Page 20: ...70 1 97 50 1 18 30 OR MORE 1 18 30 OR MORE 2 LEAD WIRE OUTLET 1 38 35 DIA RUBBER BUSH WIRE OUTLET 1 10 28 DIA RUBBER BUSH 3 94 100 OR MORE 4 37 111 6 14 156 7 87 200 3 94 100 OR MORE 3 86 98 Fig 5 Bra...

Page 21: ...1 97 50 1 18 30 OR MORE 9 84 250 1 18 30 OR MORE 2 LEAD WIRE OUTLET 1 38 35 DIA RUBBER BUSH WIRE OUTLET 1 10 28 DIA RUBBER BUSH 3 94 100 OR MORE 4 37 111 6 14 156 7 87 200 3 94 100 OR MORE 4 09 104 F...

Page 22: ...19 335 M5 23P7 5 12 130 13 78 350 2 95 75 13 19 335 M5 25P5 9 84 250 13 78 350 7 87 200 13 19 335 M6 27P5 9 84 250 13 78 350 7 87 200 13 19 335 M6 40P7 4 13 105 10 83 275 1 97 50 10 24 260 M5 41P5 5...

Page 23: ...6 13 39 340 M8 2022 17 56 446 21 38 543 16 77 426 13 39 340 M8 4011 13 78 350 16 22 412 12 99 330 12 80 325 M6 4015 13 78 350 16 22 412 12 99 330 12 80 325 M6 4018 17 56 446 21 38 543 16 77 426 13 39...

Page 24: ...4030B 4045B an exclusive use attachment is required Contact your YASKAWA representative Fig 9 Mounting Dimensions of Attachment in inches mm 0 39 10 0 28 7 3 94 100 11 02 280 5 51 140 10 24 260 ATTACH...

Page 25: ...ventional models and new models Refer to the following table Table 1 Main Circuit Terminal Symbols Conventional Models Example CDBR 2015 New Models Example CDBR 2015B 2015C N P P0 0 B 0 Phone 800 894...

Page 26: ...over at c on borh sides and then lift in the direciton of d For replacing reverse the method 2 Removing and Replacing the lndicating Cover Remove the terminal cover first Push down on the lever in the...

Page 27: ...nit Model CDBR 2015B Terminal Cover and Indicat ing Cover Removed Remove the label on the terminal block before using the braking unit 1 4 8 55 14 M9 4 0 70 6 56 4 5 8 7UG q EQRRGT YKTGU QPN 4GHGT VQ...

Page 28: ...ared to the same models for SPEC A 2 External terminals for SPEC B models LKEB 21P5 to 27P5 and LKEB 41P5 to 47P5 are located up to 15 mm higher on the unit when compared to the same models for SPEC A...

Page 29: ...erload Protector Control Circuit Terminals B P 1 2 Lead Wire Outlet Rubber Bush Fig 12 Braking Resistor Unit Model LKEB 2022 Front Cover Removed Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com...

Page 30: ...w Max Torque lb in N m Braking Unit Models CDBR 2015B 2015C 2022B 2022C 4030B 4045B 5037B Main 0 0 12 10 3 5 5 5 600V High Voltage 3 vinyl sheathed wire or equivalent M4 13 3 1 50 Con trol 1 2 3 4 5 6...

Page 31: ...wiring separate the units from signal lines which are weak against noise 3 Wiring Distance Wiring distance between the braking resistor unit and braking unit or braking unit and inverter must be provi...

Page 32: ...g unit or braking resistor unit and VS 616G5 Refer to Par 3 3 Wiring Precautions for proper wiring in actual wiring design and work Be sure to connect braking resistors or braking resistor units to th...

Page 33: ...contact of braking resistor unit Failure to observe this can result in a fire The transformer is not necessary for 200V class Where is E or V When installing a DC reactor option remove the common bar...

Page 34: ...ere is E or V When installing a DC reactor option remove the common bar between 1 and 2 terminals provided as standard and connect a DC reactor with the terminals When using the braking resistor unit...

Page 35: ...Supply 200 to 230 V 50 60 Hz Use sequencer to break power supply side on over load relay trip contact of braking resistor unit Failure to observe this can result in a fire Where is E or V When using...

Page 36: ...e Selection 460 440 415 400 380V 400 200V U T1 V T2 W T3 Ground 200V Class 100 or less 400V Class 10 or less Where is E or V When using the braking resistor unit set constant L3 04 to 0 stall preventi...

Page 37: ...h Contact 250VAC 1A or less 30VDC 1A or less U T1 V T2 W T3 L1 R L2 S L3 T 0 0 460 440 415 400 380V Use sequencer to break power supply side on over load relay trip contact of braking resistor unit Fa...

Page 38: ...Resistor Unit Fault Contact 2 3 Phase Power Supply 200 to 230 V 50 60 Hz 0 0 Ground 200V Class 100 or less 400V Class 10 or less Where is E or V When using the braking resistor unit set constant L3 04...

Page 39: ...50 60 Hz Overload Relay Trip Contact of Braking Resistor Unit Fault Contact 0 0 460 440 415 400 380V Ground 200V Class 100 or less 400V Class 10 or less Where is E or V When using the braking resistor...

Page 40: ...necessary to select power supply voltage selection connector for braking unit according to main circuit power supply type Table 3 shows the relationship between the power supply voltage selection con...

Page 41: ...4030B 4045B Terminal Cover and Indicating Cover Removed 1 4 8 55 14 M9 4 0 70 6 7UG q EQRRGT YKTGU QPN 4GHGT VQ OCPWCN HQT EQPPGEVKQPU 200 V 208 V 220 V 230 V 400 V 415 V 440 V 460 V 380 V 200 V class...

Page 42: ...on Connector and Braking Start Voltage 200 V Class Power Supply Voltage Braking Start Voltage PN Bus bar Voltage 400 V Class Power Supply Voltage Braking Start Voltage PN Bus bar Voltage 575 V Class P...

Page 43: ...Braking units have a MASTER SLAVE selection connector See Fig 10 Select MASTER side only for braking unit 1 and select SLAVE side for braking units 2 and 3 Properly connect the MASTER output to the S...

Page 44: ...nit Braking Resistor Unit Braking Resistor Unit Braking Unit 2 15 5 1 2 6 SLAVE MASTER Level Detector Cooling Fin Overheat Contact Thermoswitch Contact Master Unit Cooling Fin Overheat Contact Thermos...

Page 45: ...acity Examine the braking conditions again Improper wiring Check and repair Braking unit fault Replace the unit 3 Braking resistor unit overload relay or thermal protec tor sometimes trips Insufficien...

Page 46: ...tor Capacity HP kW Model CDBR Unit Q ty Model LKEB Resistor Spec per unit Unit Q ty 0 5 0 4 20P7 70W 200 1 220 1 0 75 20P7 70W 200 1 125 2 1 5 21P5 260W 100 1 125 3 2 2 22P2 260W 70 1 120 5 3 7 23P7 3...

Page 47: ...4018 4800W 32 1 125 30 22 4030B 1 4022 4800W 27 2 1 125 40 30 4030B 1 4030 6000W 20 1 125 50 37 4045B 1 4037 9600W 16 1 125 60 45 4045B 1 4045 9600W 13 6 1 125 75 55 4030B 2 4030 6000W 20 2 135 100 7...

Page 48: ...Unit Approx Braking Torque 10 ED Max Applicable Motor Capacity HP kW Model CDBR Unit Q ty Resistor Spec 5 3 7 560W 150 180 7 5 5 5 560W 150 125 10 7 5 750W 100 140 15 11 1100W 75 125 20 15 1500W 50 14...

Page 49: ...II G3 VS 676 Model CDBR 15H etc Model LKEB 2015 etc Applicable Use sequencer to break power supply side on thermal protector of the braking resistor unit side VS 616HII H3 VS 616GII G3 VS 676 Models C...

Page 50: ...0V 6V 825V 950V 8V Max Hysteresis Error Approx 8V Approx 16V Approx 20V Power Supply VDC 243 1 35 200 0 9 to 400V peak 460 1 35 380 0 9 to 800V peak 607 1 35 500 0 9 to 1000V Protec tive Func tions Fi...

Page 51: ...30 220 2 7 27P5B 780W 20 300 3 9 2011 2400W 13 6 440 5 7 2015 3000W 10 600 7 7 2018 4800W 8 740 9 6 2022 4800W 6 8 880 11 4 40P7B 380 to 460V 70W 750 30 0 20 41P5B 260W 400 60 0 39 42P2B 260W 250 89...

Page 52: ...72600 R2220B CDBR 2022C 72600 R2220C 60 45 CDBR 2045B 72600 R2450B 150 110 CDBR 2110B 72600 R21100B 380 to 460 V 40 30 CDBR 4030B 72600 R4300B 60 45 CDBR 4045B 72600 R4450B 120 90 CDBR 4090B 72600 R49...

Page 53: ...0 K2180 30 22 4800W 6 8 LKEB 2022 72600 K2220 380 to 460V 1 0 75 70W 750 LKEB 40P7 72600 K4P70B 2 1 5 260W 400 LKEB 41P5 72600 K4010B 3 2 2 260W 250 LKEB 42P2 72600 K4020B 5 3 7 390W 150 LKEB 43P7 726...

Page 54: ...bmit all relevant documentation according to any and all rules regulations and laws that may apply Specifications are subject to change without notice for ongoing product modifications and improvement...

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