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5  Installation Procedure

24

 

YASKAWA ELECTRIC

 TOBP C730600 79C YASKAWA AC Drive Option AO-A3 Installation Manual

3.

Insert the option card (B) into the CN5-A (G), CN5-B (H) and CN5-C (I) connector 
on the drive and fasten it into place using the included screws (C). Tighten both 

screws to 0.5 to 0.6 N

m (4.4 to 5.3 in. lbs).

Figure 13  

Figure 13  Insert the Option Card

Note:

Installing the option card on a GA700, CR700, and CH700 drive requires only two screws and 

does not require a ground wire. The option package ships with three screws and ground wires for 

installation on other product series. Do not use the ground wire or the extra screw.

4.

Prepare the wire ends as shown in 

Figure 14

Figure 14  

Figure 14  Prepare Ends of Shielded Cable

C

I

H
G

B

A

AO

Insulation

Shield sheath

Option terminal

To customer

circuit 

FE

(Insulate with electrical tape 

or heat-shrink tubing)

AO

GEM_IO_conditional_E_AO.fm  24 ページ  2017年7月5日 水曜日 午後5時33分

Summary of Contents for AO-A3

Page 1: ...ual Type AO A3 To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual COSMOS 140 182 CI MANUAL NO TOB...

Page 2: ...ten permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality product...

Page 3: ...A3 Installation Manual 3 Table of Contents 1 PREFACE AND SAFETY 4 2 OVERVIEW 8 3 RECEIVING 9 4 OPTION COMPONENTS 10 5 INSTALLATION PROCEDURE 11 6 RELATED PARAMETERS 30 7 TROUBLESHOOTING 32 8 EUROPEAN...

Page 4: ...vided to the end user YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual NO OTHER WARRANTY EXPRESS OR IMPLI...

Page 5: ...A AC Drive Option Analog Monitor AO A3 Drive YASKAWA A1000 Series Drive YASKAWA L1000A Series Drive YASKAWA D1000 Series Power Regenerative Converter YASKAWA R1000 Series Power Regenerative Unit YASKA...

Page 6: ...option according to the instructions described in this manual The diagrams in this manual are provided as examples only and may not pertain to all products covered by this manual The products and spec...

Page 7: ...e death or serious injury and will void warranty Yaskawa is not responsible for any modification of the product made by the user Do not modify this product NOTICE Do not expose the drive or the option...

Page 8: ...voltage u Compatible Products The option can be used with the products in Table 1 Table 1 Compatible Products Note For Yaskawa customers in the North or South America region If your product is not lis...

Page 9: ...1 on page 10 for details Contact the distributor where the option was purchased or the Yaskawa sales office immediately about any problems with the option u Option Package Contents u Installation Tool...

Page 10: ...r CN5 D Ground terminal FE and installation hole 1 1 Connect the provided ground wire during installation Installation on GA700 CR700 and CH700 drives does not require the ground wire 2 Do not adjust...

Page 11: ...unsafe voltages to confirm the drive is safe WARNING Electrical Shock Hazard Do not operate equipment with covers removed Failure to comply could cause death or serious injury The diagrams in this se...

Page 12: ...ge to circuitry Never connect or disconnect the motor from the drive while the drive is outputting voltage Improper equipment sequencing could damage the drive Do not connect or operate any equipment...

Page 13: ...nding on the product Refer to Table 2 to check the procedures for installing and wiring options on a drive Table 2 Procedures for Installing and Wiring Options on a Drive Product Series Procedures for...

Page 14: ...ccording to the manual packaged with the drive 2 Verify that the drive functions normally Refer to Figure 2 for an exploded view of the drive with the option and related components for reference in th...

Page 15: ...is de energized The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc When all indicators are OFF measure for unsafe voltages to confirm the drive is safe 1 Shut off power...

Page 16: ...llation Manual 2 Insert the option card B into the CN5 A J CN5 B K or CN5 C L connector on the drive and fasten it into place using one of the included screws G Tighten both screws to 0 5 to 0 6 N m 4...

Page 17: ...ed screw G Tighten both screws to 0 5 to 0 6 N m 4 4 to 5 3 in lbs Figure 5 Figure 5 Connect the Ground Wire Note 1 The option package includes three ground wires Use the longest wire to connect the o...

Page 18: ...ape may be required to ensure that cable shielding does not contact other wiring Insufficient insulation may cause a short circuit and damage the option or drive Figure 6 Figure 6 Prepare Ends of Shie...

Page 19: ...sily fit back onto the drive Users may also choose to route the option wiring through openings on the front cover of some models Remove the perforated tabs on the left side of the front cover as shown...

Page 20: ...t covers of the drive C E and replace the digital operator D NOTICE Do not pinch cables between the front covers and the drive Failure to comply could cause erroneous operation Figure 9 Figure 9 Repla...

Page 21: ...oper connections to drive terminals according to the manual packaged with the drive 2 Verify that the drive functions normally Refer to Figure 10 for an exploded view of the drive with the option and...

Page 22: ...ages to confirm the drive is safe 1 Shut off power to the drive wait the appropriate amount of time for voltage to dissipate confirm all charge indicator LEDs extinguish then remove the front cover D...

Page 23: ...ive using the temporary placement holes Refer to the manual packaged with the drive for details on removing the LED Status Ring board NOTICE Do not remove the LED Status Ring board cable connector Fai...

Page 24: ...ion Card Note Installing the option card on a GA700 CR700 and CH700 drive requires only two screws and does not require a ground wire The option package ships with three screws and ground wires for in...

Page 25: ...f the option terminal functions Figure 15 Figure 15 Connect Cable Wiring Option terminal block Preparing wire ends Screwdriver blade size about 5 5 mm 7 32 When not using crimped insulated sleeves Pul...

Page 26: ...d F and the front cover of the drive D including the keypad E Figure 16 Figure 16 Replace the LED Status Ring Board Front Cover and Keypad F Install the keypad to the drive after replacing the keypad...

Page 27: ...LED Status Ring board to route option wiring when using connector CN5 B NOTICE Do not pinch cables between the front cover or the LED Status Ring board and the drive Failure to comply could cause erro...

Page 28: ...Tightening Torques Wire gauge and torque specifications are listed in Table 3 Table 3 Wire Gauges and Tightening Torques 1 Connect the provided ground wire during installation on 1000 series drives In...

Page 29: ...mm2 Phoenix Contact Model L mm in d1 mm in d2 mm in 0 25 24 AWG AI 0 25 6YE 10 5 13 32 0 8 1 32 2 5 64 0 34 22 AWG AI 0 34 6TQ 10 5 13 32 0 8 1 32 2 5 64 0 5 20 AWG AI 0 5 6WH 14 9 16 1 1 3 64 2 5 3...

Page 30: ...1 where 100 equals 10 V output Default 100 0 Min 999 9 Max 999 9 F4 03 393 1 Terminal V2 Monitor Selection Sets the monitor signal for output from terminal V2 Default when installed to drive 103 outpu...

Page 31: ...nitor to the analog output With this setting terminal functions as well as V1 and V2 output levels can be set by a PLC via a communication option or MEMOBUS Modbus through mode 2 The drive outputs vol...

Page 32: ...hanged during run De energize the drive and plug the option into the drive according to Installation Procedure on page 11 Digital Operator Display Fault Name oFb01 Option Card Fault CN5 B Option is no...

Page 33: ...es Digital Operator Display Fault Name oFC02 Option Fault CN5 C Two identical options are connected at the same time Cause Possible Solution Same type of option connected to unit ports CN5 A CN5 B and...

Page 34: ...ing 34 YASKAWA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO A3 Installation Manual n Interface Circuit Figure 17 Figure 18 Output Interface Circuit V1 V2 AC Signal processor AO GEM_IO_conditio...

Page 35: ...displaying the CE mark in combination with other devices it is ultimately the responsibility of the user to ensure compliance with CE standards Verify that conditions meet European standards after se...

Page 36: ...SI Figure 20 Figure 21 Option Installation for CE Compliance A Braided shield cable C Cable clamp conductive B Metal panel C B A L1 L2 L3 L1 L2 L3 R CN5 B CN5 C CN5 A CN5 B CN5 C CN5 A S T PG Drive EM...

Page 37: ...us sign 1 2048 Max load current 3 mA Ambient Temperature 10 C to 50 C 14 F to 122 F Humidity 95 RH or lower with no condensation Storage Temperature 20 C to 60 C 4 F to 140 F allowed for short term tr...

Page 38: ...tion Revision Number Section Revised Content July 2017 3 Chapter 2 Addition Note in Table 1 July 2017 2 Back cover Revision Address April 2017 1 All Addition Applicable drive series Revision Reviewed...

Page 39: ...99 Fax 66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa co...

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