YASKAWA A1000 Series Installation Manual Download Page 27

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9 Fault Diagnosis and Possible Solutions

YASKAWA Europe

YEU TOEP C710616 87A - A1000 Option Powerlink - Installation Manual

EN 27

2310

Motor overload

oL1

0x0B

2221

Drive overload

oL2

0x0C

2311

Overtorque detection 1

oL3

0x0D

2312

Overtorque detection 2

oL4

0x0E

5420

Braking transistor fault

0x0F

4410

Internal braking resistor overheat

0x10

5441

External fault 3

EF3

0x11

5442

External fault 4

EF4

0x12

5443

External fault 5

EF5

0x13

5444

External fault 6

EF6

0x14

5445

External fault 7

EF7

0x15

5446

External fault 8

EF8

0x16

FF17

Cooling FAN fault

FAn

0x17

7180

Motor over speed (control mode using PG)

0x18

8321

Speed deviation (control mode using PG)

dEv

0x19

7305

PG fault (control mode using PG)

PGo

0x1A

3130

Input phase loss

0x1B

3300

Output phase loss

0x1C

FF01

Motor overheat alarm

oH3

0x1D

5300

Digital operator disconnected

oPr

0x1E

5530

EEPROM error

Err

0x1F

4310

Motor overheat (PTC input)

oH4

0x20

FF08

MEMOBUS/Modbus Error

0x21

FF07

BUS error

bUS

0x22

FF06

Control fault

0x25

8313

Zero servo fault

SvE

0x26

5481

Fault input from option card

EF0

0x27

FF02

PID feedback lost

FbL

0x28

FF03

Undertorque detected 1

UL3

0x29

FF04

Undertorque detected 2

UL4

0x2A

FF05

High slip braking OL

oL7

0x2B

6000

Hardware fault DPRAM

CPSDPRAM

0x30

FF31

Intermediary voltage fault

VCF

0x31

FF32

Z-phase pulse fall detection (Closed Loop
Vector for PM motors)

dv1

0x32

Error Code (Hex)

Meaning

Drive Display

INVR:0x0080

Enum Value

Summary of Contents for A1000 Series

Page 1: ...duct read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual 1 2 3 4 5 6 7 8 ATTENTION This product can only be used on A1000 driv...

Page 2: ...rior written permission of YASKAWA No patent liability is assumed with respect to the use of the information contained herein Moreover because YASKAWA is constantly striving to improve its high qualit...

Page 3: ...A1000 Option Table of Contents 1 Preface and Safety 4 2 Product Overview 8 3 Receiving 9 4 Powerlink Option Components 10 5 Installation Procedure 13 6 Powerlink Option Related Drive Parameters 19 7...

Page 4: ...fe use and operation of that part Any warnings provided by YASKAWA must be promptly provided to the end user YASKAWA offers an express warranty only as to the quality of its products in conforming to...

Page 5: ...procedures functions troubleshooting and maintenance information It also includes important information on parameter settings and how to tune the drive A Quick Start Guide is included with the drive F...

Page 6: ...equipment damage message General Precautions The diagrams in this section may include drives without covers or safety shields to illustrate details Be sure to rein stall covers or shields before opera...

Page 7: ...lectrical components in the option card Do not pack the drive in wooden materials that have been fumigated or sterilized Do not sterilize the entire package after the product is packed Do not modify t...

Page 8: ...k network for the YASKAWA A1000 drive The option contains support for the Velocity mode according the CANopen Device Profile and Motion Control DSP402 profile It also contains YASKAWA vendor specific...

Page 9: ...on the PCB see Figure E 1 If you have received the wrong model or the Powerlink Option does not function properly contact your supplier Contents and Packaging Table E 2 Option Package Contents Table E...

Page 10: ...rlink Option Figure E 1 Option Card Refer to Powerlink Option Status LEDs on page 11 for details on the LEDs 1 Communication cable connector RJ45 5 LED S E 6 LED MS 2 Ground terminal installation hole...

Page 11: ...t Link Activity 1 and 2 The Link Activity indicators show the status of the physical link and show activity on the link period S E LED A green lit Powerlink S E LED indicates the status of the Powerli...

Page 12: ...ta are being exchanged S E Continuously Off The device is in Init state Green Flickering The device is in NMT_CS_BASIC_ETHERNET state Blinking The device is in NMT_CS_STOPPED state Single flash The de...

Page 13: ...es without covers or safety shields to show details Be sure to reinstall covers or shields before operating any devices The option board should be used according to the instructions described in this...

Page 14: ...ovided with the option Note There are only two screw holes on the drive for ground terminals If three option cards are connected two of the ground wires will need to share the same ground terminal Do...

Page 15: ...air of diagonal cutters to cut out the perforated openings at the left side of the top cover Make sure no sharp edges that can damage the cable remain Drives 2A0056 and above and 4A0031 and above have...

Page 16: ...er option to maintain the drive enclosure type integrity 6 Attach the LED label 10 packaged with the option as shown in Figure E 3 7 Switch on the drive power supply An AEr Alarm message indicating th...

Page 17: ...does not require a termination resistor if the drive is the last node in the network Network termination is realized by the ASIC of the Powerlink option card XDD File For easy network implementation o...

Page 18: ...d be in the range of 1018 1099 2 Verifying firmware version on drive nameplate Figure E 5 Verifying firmware version on drive nameplate PRG 1018 IND CONT EQ 7J48 B CIMR AC2A0021FAA YASKAWAELECTRIC COR...

Page 19: ...r Poles Set the number of motor poles described on the motor nameplate 2 to 48 4 F6 01 Operation Selection after Communications Error Determines drive response when a bUS error is detected during comm...

Page 20: ...rom an Powerlink master device using serial communications set b1 02 to 3 To control the frequency reference of the drive via the master device set b1 01 to 3 2 E2 04 is necessary to set up when the D...

Page 21: ...DSP 301 Index Hex Name 1000 Device Type 1001 Error Register 1003 Pre defined Error Field 1006 NMT Cycle Time 1008 Manufacturer Device Name 1009 Manufacturer Hardware Version 100A Manufacturer Software...

Page 22: ...nction DO output 3000 Selectable default none 3100 Selectable default none Output 2100 Drive Status 2110 Output Frequency 2120 Output Current 2130 Output Torque 2140 MEMOBUS Read Command Response 2150...

Page 23: ...l Inputs 60FE Digital Outputs Device Control 603F Error Code 6040 Controlword 6041 Statusword 6060 Modes of operation 6061 Modes of operation display Velocity Mode 6042 vl target velocity 6043 vl velo...

Page 24: ...2 bytes DSP402 status word Sub index 2 0x6061 0 2 bytes DSP402 Modes of operation display 0x1A01 6 Sub index 1 0x6041 0 2 bytes DSP402 status word Sub index 2 0x6044 0 2 bytes vl control effort 0x1A0...

Page 25: ...cal digital outputs 0x1606 8 Sub index 1 0x6040 0 2 bytes DSP402 control word Sub index 2 0x6060 0 1 bytes DSP402 Modes of operation 0x1607 21 Sub index 1 0x6048 1 4 bytes vl Accel delta speed Sub ind...

Page 26: ...ted only once per error event Emergency error codes are specified for a number of events Emergency word specification Table E 7 Emergency Word Specification Emergency Messages DSP301 DSP402 The error...

Page 27: ...1 Speed deviation control mode using PG dEv 0x19 7305 PG fault control mode using PG PGo 0x1A 3130 Input phase loss PF 0x1B 3300 Output phase loss LF 0x1C FF01 Motor overheat alarm oH3 0x1D 5300 Digit...

Page 28: ...L5 0x44 FF45 Mechanical weakening detection 2 UL5 0x45 FF46 Current offset fault CoF 0x46 FF47 Programming Error 1 PE1 0x47 FF49 Current offset fault dWFL 0x49 6301 Error during object content selecti...

Page 29: ...a communication option The drive s fault contact will close if one of these faults occur Table E 10 Fault Display and Possible Solutions Digital Operator Display Fault Name bUS Powerlink Option Commu...

Page 30: ...connected to the drive 1 Check drive firmware version as described on page 18 2 If drive firmware version is correct replace option card 3 Replace the drive Digital Operator Display Fault Name oFA01 P...

Page 31: ...A3 or a digital input option DI A3 or a communication option card Never use two of these cards at the same time Digital Operator Display Fault Name oFc00 Option Card Fault at Connector CN5 C Non comp...

Page 32: ...ground shorts and reconnect loose wires Programming error on the master side Check communications at start up and correct programming errors Communication circuitry is damaged Replace the drive if th...

Page 33: ...EL3 Communication Profile DS 301 Ver 4 02 DSP 402 Ver 3 0 Velocity Mode Connector RJ45 connector Communications Speed 10 100 Mbps Ambient Temperature 10 C to 50 C Humidity up to 95 RH no condensation...

Page 34: ...KAWA 927 5292 or 1 847 887 7000 Fax 1 847 887 7310 http www yaskawa com YASKAWA EL TRICO DO BRASIL LTDA Avenda Fagundes Filho 620 Bairro Saude S o Paulo SP04304 000 Brasil Phone 55 11 3585 1100 Fax 55...

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