Yardworks 60-1638-4 Owner'S Manual Download Page 5

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Safe Handling Of Gasoline:

1. 

To avoid personal injury or property damage use extreme 

care in handling gasoline. Gasoline is extremely flammable 

and the vapors are explosive. Serious personal injury can 

occur when gasoline is spilled on yourself or your clothes, 

which can ignite. Wash your skin and change clothes 

immediately.

2. 

Use only an approved gasoline container.

3. 

Never fill containers inside a vehicle or on a truck or trailer 

bed with a plastic liner. Always place containers on the 

ground away from your vehicle before filling.

4. 

Remove gas-powered equipment from the truck or 

trailer and refuel it on the ground. If this is not possible, 

then refuel such equipment on a trailer with a portable 

container, rather than from a gasoline dispenser nozzle.

5. 

Keep the nozzle in contact with the rim of the fuel tank or 

container opening at all times until fueling is complete. Do 

not use a nozzle lock-open device.

6. 

Extinguish all cigarettes, cigars, pipes and other sources  

of ignition.

7. 

Never fuel machine indoors because flammable vapors will 

accumulate in the area.

8. 

Never remove gas cap or add fuel while engine is hot or 

running.  Allow engine to cool at least two minutes before 

refueling.

9. 

Never over fill fuel tank. Fill tank to no more than 1 inch 

below bottom of filler neck to provide for fuel expansion.

10.  Replace gasoline cap and tighten securely.
11.  If gasoline is spilled, wipe it off the engine and equipment. 

Move machine to another area. Wait 5 minutes before 

starting engine.

12.  Never store the machine or fuel container near an open 

flame, spark or pilot light as on a water heater, space 

heater, furnace, clothes dryer or other gas appliances. 

13.  To reduce fire hazard, keep machine free of grass, leaves, 

or other debris build-up. Clean up oil or fuel spillage and 

remove any fuel soaked debris. 

14.  Allow machine to cool at least 5 minutes before storing.

General Service:

1. 

Never run an engine indoors or in a poorly ventilated area. 

Engine exhaust contains carbon monoxide, an odorless 

and deadly gas.

2. 

Before cleaning, repairing, or inspecting, make certain the 

blade and all moving parts have stopped. Disconnect the 

spark plug wire and ground against the engine to prevent 

unintended starting. 

3. 

Check the blade and engine mounting bolts at frequent 

intervals for proper tightness. Also, visually inspect blade 

for damage (e.g., bent, cracked, worn) Replace blade with 

the original equipment manufacture’s (O.E.M.) blade only, 

listed in this manual. “Use of parts which do not meet the 

original equipment specifications may lead to improper 

performance and compromise safety!”  

4. 

Mower blades are sharp and can cut. Wrap the blade or 

wear gloves, and use extra caution when servicing them.

5. 

Keep all nuts, bolts, and screws tight to be sure the 

equipment is in safe working condition.

6. 

Never tamper with safety devices. Check their proper 

operation regularly.

7. 

After striking a foreign object, stop the engine, disconnect 

the spark plug wire and ground against the engine. 

Thoroughly inspect the mower for any damage. Repair the 

damage before starting and operating the mower.

8. 

Never attempt to make a wheel or cutting height 

adjustment while the engine is running.

9. 

Grass catcher components, discharge cover, and trail shield 

are subject to wear and damage which could expose 

moving parts or allow objects to be thrown. For safety 

protection, frequently check components and replace 

immediately with original equipment manufacturer’s 

(O.E.M.) parts only, listed in this manual. “Use of parts 

which do not meet the original equipment specifications 

may lead to improper performance and compromise 

safety!”

10.  Do not change the engine’s governor setting or over-speed 

the engine. The governor controls the maximum safe 

operating speed of the engine. 

11.  Check fuel line, tank, cap, and fittings frequently for cracks 

or leaks. Replace if necessary.

12.  Do not crank engine with spark plug removed.
13.  Maintain or replace safety and instruction labels, as 

necessary.

14.  Observe proper disposal laws and regulations. Improper 

disposal of fluids and materials can harm the environment.

15.  According to the Consumer Products Safety Commission 

(CPSC) and the U.S. Environmental Protection Agency (EPA), 

this product has an 

Average Useful Life

 of seven (7) years, 

or 140 hours of operation. At the end of the 

Average Useful 

Life

 have the machine inspected annually by an authorized 

service dealer to ensure that all mechanical and safety 

systems are working properly and not worn excessively. 

Failure to do so can result in accidents, injuries or death.

Do not modify engine

To avoid serious injury or death, do not modify engine in any 

way. Tampering with the governor setting can lead to a runaway 

engine and cause it to operate at unsafe speeds. Never tamper 

with factory setting of engine governor.

Summary of Contents for 60-1638-4

Page 1: ...FOR ASSISTANCE CALL 1 866 523 5218 OWNER S MANUAL IMPORTANT READ ALL SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATING THIS EQUIPMENT 769 09474 10 31 13 Push Mowers 60 1638 4 60 1642 2...

Page 2: ...to provide excellent performance when properly operated and maintained Please read this entire manual prior to operating the equipment It instructs you how to safely and easily set up operate and mai...

Page 3: ...nders helpers and pets at least 75 feet from mower while it is in operation Stop machine if anyone enters area 9 Always wear safety glasses or safety goggles during operation and while performing an a...

Page 4: ...ght adjustment while the engine is running 26 Only use parts and accessories made for this machine by the manufacturer Failure to do so can result in personal injury 27 When starting engine pull cord...

Page 5: ...frequent intervals for proper tightness Also visually inspect blade for damage e g bent cracked worn Replace blade with the original equipment manufacture s O E M blade only listed in this manual Use...

Page 6: ...dary Air Injection SAI and Three Way Catalyst TWC if so equipped Spark Arrestor Warning This machine is equipped with an internal combustion engine and should not be used on or near any unimproved for...

Page 7: ...jury keep hands and feet away Do not operate unless discharge cover or grass catcher is in its proper place If damaged replace immediately DANGER BYSTANDERS Do not mow when children or others are arou...

Page 8: ...ct See Figure 1 and Figure 2 4 Adjust gauge up or down until the left corner touches the slope See Figure 1 and Figure 2 5 If there is a gap below the gauge the slope is too steep for safe operation S...

Page 9: ...dels of this mower While this manual illustrates the low wheel model the instructions and features are equally applicable to the high wheel model as well unless otherwise noted Assembly NOTE This unit...

Page 10: ...el will be on the outside a Place bag over frame so that its black plastic side is at the bottom 2 Remove the T bolts from the handle brackets as shown in Fig 3 3 3 Follow the steps below to complete...

Page 11: ...t remove side mulching plug at any time even when you are not mulching b Slip plastic channel of grass bag over hooks on the frame See Fig 3 7 2 Follow steps below to attach grass catcher a Lift rear...

Page 12: ...s are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition Adjustments Cutting Height There is a cutting heig...

Page 13: ...hrough the handles using the strap provided and empty it before any further mowing Mulch Plug If Equipped The mulch plug is used for mulching purposes Instead of collecting the grass clippings in a gr...

Page 14: ...f mower For effective mulching do not cut wet grass If the grass has been allowed to grow in excess of four inches mulching is not recommended Use the grass catcher to bag clippings instead Using Gras...

Page 15: ...ausing a starting problem 3 Scrape and clean the underside of the deck with a suitable tool Do not spray with water IMPORTANT Do not use a pressure washer to clean your unit This may cause damage to b...

Page 16: ...to thoroughly dry Engine 1 Refer to the separate engine manual for engine maintenance instructions 2 Maintain engine oil as instructed in the separate engine manual packed with your unit Read and foll...

Page 17: ...equipment in a poorly ventilated or metal storage shed care should be taken to rust proof the equipment Using a light oil or silicone coat the equipment especially cables and all moving parts of your...

Page 18: ...nnect and tighten spark plug boot 2 Clean fuel line fill tank with clean fresh gasoline 3 Clear vent 4 Drain fuel tank Refill with fresh fuel 5 Refer to engine manual 6 Put CHOKE in the OFF position E...

Page 19: ...s Bag Black 764 04082A Grass Bag Black dust blocking 731 07131 Discharge Chute w clip 731 07486 Discharge Chute w o clip 731 07877 Discharge Chute w o hinge NOTE Download a complete Parts Manual refer...

Page 20: ...RDWORKS CANADA will replace the defective battery for the original purchaser for a cost of one half of the current retail price of the battery in effect at the date of return Full Ninety Days Warranty...

Page 21: ...ce provider Repairs or adjustments to correct starting difficulties due to any of the following failure to follow proper maintenance proce dures rotary mower blade striking an object contaminants in t...

Page 22: ...22 Notes...

Page 23: ...nty coverage as outlined in the warranty card and on KohlerEngines com Please review carefully as it provides you specific rights and obligations To maintain compliance with applicable emission regula...

Page 24: ...y Stay away while engine is in operation Keep hands feet hair and clothing away from all moving parts to prevent injury Never operate engine with covers shrouds or guards removed WARNING Accidental St...

Page 25: ...Add oil if low Do not overfill 2 Check fuel level Add fuel if low Check fuel system components and lines for leaks 3 Check and clean cooling areas air intake areas and external surfaces of engine par...

Page 26: ...onfiguration below 4000 ft 1219 meters as damage may occur if high altitude carburetor kit is installed and operated below 4000 ft 1219 meters Starting WARNING Carbon Monoxide can cause severe nausea...

Page 27: ...ed Every 100 Hours or Annually2 Have combustion chamber decarbonized 1 Perform these procedures more frequently under severe dusty dirty conditions 2 Have a Kohler authorized dealer perform this servi...

Page 28: ...in well ventilated unoccupied buildings away from sparks or flames Spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition Never use gasoline as a cleaning agent NOTE...

Page 29: ...ges of base Reinstall air cleaner cover and secure with knob Breather Tube Ensure both ends of breather tube are properly connected Air Cooling WARNING Hot Parts can cause severe burns Do not touch en...

Page 30: ...el Consumption Engine Specifications Model Bore Stroke Displacement Oil Capacity Refill Spark Plug Gap Maximum Angle of Operation full oil level XT650 XT675 2 56 in 65 mm 1 8 in 45 mm 9 1 cu in 149 cc...

Page 31: ...ts par quiconque autre que la station technique agr e par MTD Aux r parations ou ajustements ayant pour but de corriger des difficult s de d marrage dues au non respect des proc dures d entretien reco...

Page 32: ...e la p riode de quatre vingt dix 90 jours et avant la fin d une p riode de cent vingt 120 jours compter de la date d achat remplacer la batterie d fectueuse l acheteur initial pour la moiti 1 2 du pri...

Page 33: ...re machine ou voir les renseignements la page 2 quant leur emplacement Pi ce No de pi ce et description 634 04642 Roue avant 7 po x 2 0 po SL Z 634 04659 Roue arri re 8 po x 2 0 po SL Z 942 0741A Lame...

Page 34: ...serrez le fil de la bougie 2 Nettoyez la canalisation Faites le plein avec une essence propre et fra che 3 D bouchez l vent 4 Videz le r servoir carburant Faites le plein avec une essence fra che 5 Co...

Page 35: ...r s important de bien prot ger le mat riel contre la rouille s il doit tre entrepos dans un abri m tallique non ventil Enduisez toute la machine en particulier les c bles et toutes les pi ces mobiles...

Page 36: ...ateau de coupe puisse bien s cher Moteur 1 Consultez la notice d utilisation du moteur pour tout ce qui concerne l entretien du moteur 2 Utilisez l huile moteur recommand e dans la notice d utilisatio...

Page 37: ...le dessous du plateau de coupe avec un outil ad quat N utilisez pas un jet d eau IMPORTANT N utilisez pas un appareil de nettoyage sous pression ou un boyau d arrosage Ceci risque d endommager les ro...

Page 38: ...e le cas ch ant bloquera l ouverture arri re de la tondeuse Pour de meilleurs r sultats ne d chiquetez pas une herbe mouill e Le d chiquetage est d conseill si l herbe mesure plus de quatre pouces de...

Page 39: ...d tacher de la tondeuse et le vider avant de continuer tondre Bouchon de d chiquetage le cas cheant Il est utilis pour le d chiquetage de l herbe Au lieu de ramasser les brins d herbe coup e dans un...

Page 40: ...assemblage 2 Faites le plein d essence conform ment aux instructions fournies dans la notice d utilisation du moteur AVERTISSEMENT Faites tr s attention en manipulant de l essence L essence est extr...

Page 41: ...sous la goupille de la charni re du bouchon de d chiquetage charni re Rabaissez le bouchon de d chiquetage charni re Ne retirez jamais le bouchon de d chiquetage charni re m me quand vous ne d chique...

Page 42: ...ns t te en T des supports du guidon comme la Figure 3 3 3 Suivez les instructions ci dessous pour terminer l assemblage du guidon a Relevez le guidon jusqu ce que les trous du guidon inf rieur voir l...

Page 43: ...ENCE Apr s l assemblage faites les pleins d essence et d huile conform ment aux instructions de la notice d utilisation du moteur fournie avec la machine Guidon 1 Retirez les pi ces d tach es et les g...

Page 44: ...pente Voir les Figures 1 et 2 5 S il y a un espace sous l inclinom tre la pente est trop abrupte pour y travailler en toute s curit Voir la Figure 2 ci dessus Pente 15 Inclinom tre Pente 15 UTILISEZ...

Page 45: ...N DES MAINS PIEDS N approchez jamais les mains ni les pieds des pi ces en mouvement DANGER OBJETS PROJET S Enlevez tous les objets qui pourraient tre projet s par les lames dans des directions dif f r...

Page 46: ...oquer l emballement du moteur et entra ner son fonctionnement des vitesses dangereuses Ne modifiez jamais le r glage de l usine du r gulateur Avis concernant les missions de gaz Les moteurs certifi s...

Page 47: ...d incendie en d barrassant le moteur des brins d herbe feuilles et autres salet s Essuyez les clabous sures de carburant ou d huile et enlevez tous les d bris imbib s d essence 14 Laissez la machine r...

Page 48: ...hez pas 25 N essayez jamais d ajuster une roue ou de changer la hauteur de coupe pendant que la moteur tourne 26 N utilisez que des accessoires recommand s par le fabricant de la machine Le non respec...

Page 49: ...Un objet peut en effet tre projet ricocher et vous blesser aux yeux 10 Portez des chaussures robustes semelle paisse et des v te ment bien ajust s Une chemise et un pantalon qui prot gent les bras et...

Page 50: ...ine ses caract ristiques et son fonctionnement Sachez que cette notice peut mentionner une vaste gamme de sp cifications techniques concernant diff rents mod les Les caract ristiques et les avantages...

Page 51: ...IDE COMPOSEZ LE 1 866 523 5218 GUIDE D UTILISATION IMPORTANT LISEZ TOUTES LES R GLES DE S CURIT ET TOUTES LES DIRECTIVES ATTENTIVEMENT AVANT D UTILISER CET OUTIL 769 09474 10 31 13 Tondeuses pouss e 6...

Page 52: ...nty coverage as outlined in the warranty card and on KohlerEngines com Please review carefully as it provides you specific rights and obligations To maintain compliance with applicable emission regula...

Page 53: ...y Stay away while engine is in operation Keep hands feet hair and clothing away from all moving parts to prevent injury Never operate engine with covers shrouds or guards removed WARNING Accidental St...

Page 54: ...Add oil if low Do not overfill 2 Check fuel level Add fuel if low Check fuel system components and lines for leaks 3 Check and clean cooling areas air intake areas and external surfaces of engine par...

Page 55: ...onfiguration below 4000 ft 1219 meters as damage may occur if high altitude carburetor kit is installed and operated below 4000 ft 1219 meters Starting WARNING Carbon Monoxide can cause severe nausea...

Page 56: ...ed Every 100 Hours or Annually2 Have combustion chamber decarbonized 1 Perform these procedures more frequently under severe dusty dirty conditions 2 Have a Kohler authorized dealer perform this servi...

Page 57: ...in well ventilated unoccupied buildings away from sparks or flames Spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition Never use gasoline as a cleaning agent NOTE...

Page 58: ...ges of base Reinstall air cleaner cover and secure with knob Breather Tube Ensure both ends of breather tube are properly connected Air Cooling WARNING Hot Parts can cause severe burns Do not touch en...

Page 59: ...el Consumption Engine Specifications Model Bore Stroke Displacement Oil Capacity Refill Spark Plug Gap Maximum Angle of Operation full oil level XT650 XT675 2 56 in 65 mm 1 8 in 45 mm 9 1 cu in 149 cc...

Page 60: ...de niveau avant d ex cuter tout travail de maintenance ou d entretien La garantie s applique selon les termes pr cis s sur la carte de garantie et sur le site KohlerEngines com Veuillez v rifier corr...

Page 61: ...arche Gardez les mains les pieds les cheveux et les v tements loign s de toutes les pi ces mobiles pour viter les accidents Ne faites jamais fonctionner le moteur si des couvercles des enveloppes ou d...

Page 62: ...cessivement 2 Contr lez le niveau de carburant Ajoutez du carburant si le niveau est bas Recherchez la pr sence de fuites sur les conduites et les composants du syst me d alimentation en carburant 3 V...

Page 63: ...itiales en dessous de 1219 m tres 4000 pieds Des dommages peuvent se produire si un kit de carburateur haute altitude est install et utilis une altitude inf rieure 1219 m tres 4000 pieds D marrage AVE...

Page 64: ...s les 100 heures1 Remplacement de la bougie et r glage de l cartement Nettoyage du pare tincelles le cas ch ant Sur une base annuelle ou toutes les 100 heures2 Nettoyage de la chambre de combustion 1...

Page 65: ...peuvent s enflammer au contact de pi ces chaudes ou d tincelles provenant de l allumage N utilisez jamais d essence comme agent de nettoyage REMARQUE E15 E20 et E85 NE sont PAS compatibles et NE doive...

Page 66: ...d V rifiez la connexion des deux extr mit s du tube de reniflard Syst me de refroidissement par air AVERTISSEMENT Les pi ces chaudes peuvent causer de graves br lures Ne touchez pas au moteur pendant...

Page 67: ...ur Mod le Al sage Course Cylindr e Capacit d huile remplissage cartement de la bougie Angle d op ration maximal plein niveau d huile XT650 XT675 65 mm 2 56 po 45 mm 1 8 po 149 cc 9 1 cu po 0 60 L 20 o...

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