Yardline 4130 Installation Manual Download

Page: 11 / 75

W O O D P A R T S L I S T

WOOD PARTS

5/4 x 4 x 37”

5/4 x 4 x 13”

5/4 x 4 x 26”

1 x 4 x 5-1/2”

1 x 3 x 38-3/4”

WOOD SIZE CONVERSION CHART

Nominal Board Size

Actual Size

1" x 4" ..........................................3/4" x 3-3/8"

1" x 6"

3/4" x 5-3/8"

5/4" x 4" ..........................................1" x 3-1/2"

5/4" x 6"... .......................................1" x 5-1/2"

2" x 4".......................................1-3/8" x 3-3/8"

2" x 6".......................................1-3/8" x 5-3/8"

..........................................

5/4 x 4 x 75-1/8”

1 x 3 x 47-3/8”

5/4 x 4 x 22-1/2”

5/4 x 4 x 48-5/8”

5/8 x 3-1/4 x 11-3/4”

5/8 x 3-1/4 x 43-7/8”

3/8 x 7-7/16 x 18”

5/4 x 6 x 7-13/16”

5/4 x 6 x 7-1/2”

5/4 x 6 x 11-1/2”

1 x 4 x 9”

5/4 x 4 x 21-1/2”

2371-MS

2372-MS

2395-MS

2373-MS

2374-MS

2375-MS

2376-MS

2379-MS

2378-MS

2380-MS

2394-MS

2382-MS

2390-MS

5/4 x 6 x 41”

5/4 x 4 x 28-1/2”

2369-MS

2385-MS

2387-MS

2388-MS

2370-MS

2384-MS

2386-MS

2383-MS

2393-MS

2377-MS

2381-MS

Summary of Contents for 4130

Page 1: ...AM to 7 00 PM EST Saturday 8 30 AM to 4 30 PM EST November through March M F 8 00 AM to 5 00 PM EST Helpful Hint To help make the assembly of your playset easier use this all in one playset instructi...

Page 2: ...This page intentionally left blank...

Page 3: ...Parts If a part is missing circle the part in question and call Important In a drawing a dotted line represents a part hidden from view like a part under a panel Adult Assistance required Assistance i...

Page 4: ...bolt and install with speci ed washers Due to wood characteristics and the manufacturing process hex bolts may protrude past a surface If this condition occurs add additional supplied washers to elimi...

Page 5: ...en not to climb when the equipment is wet Slippery surfaces may cause a hazard Verify that suspended climbing ropes chain or cable are secured at both ends Verify that suspended climbing ropes chain o...

Page 6: ...lace deteriorating wood members Reinstall any plastic parts such as swing seats or any other items that were removed for the cold season Rake and check depth of loose ll protective surfacing materials...

Page 7: ...2772 Check and maintain the depth of the loose ll surfacing material To maintain the right amount of loose ll materials mark the correct level on play equipment support posts That way you can easily...

Page 8: ...hroughout this manual references made to the Left Side the Right Side the Front Side and the Back Side of the playset serve as a consistent reminder to help with assembly LEFT SIDE FRONT SIDE BACK SID...

Page 9: ...e is to first drill through a 1 4 pilot hole from the Hex Bolt side and then drill the larger 1 2 hole from the opposite T Nut side This will help avoid splintering the wood The Drill Both Sides ICON...

Page 10: ...4 1 2 x6 x1 x5 5 4 x 4 x 30 1 4 2 x 4 x 15 3 8 2 x 4 x 51 5 4 x 6 x 68 1 4 5 4 x 6 x 45 1 8 x30 2 x 4 x 18 5 4 x 6 x 71 3 4 x8 5 8 x 3 1 2 x 47 2 3 4 x 5 3 8 x 94 1 2 5 4 x 4 x 43 1 8 2 x 4 x 51 1 x 1...

Page 11: ...8 2 x 6 1 3 8 x 5 3 8 5 4 x 4 x 75 1 8 1 x 3 x 47 3 8 x2 x2 x2 5 4 x 4 x 22 1 2 5 4 x 4 x 48 5 8 5 4 x 4 x 48 5 8 5 8 x 3 1 4 x 11 3 4 x1 5 8 x 3 1 4 x 43 7 8 3 8 x 7 7 16 x 18 5 4 x 6 x 7 13 16 5 4...

Page 12: ...ng Climbing Rocks Swing Beam Flat Plate Swing Beam Bent Plate L Bracket x6 x1 Metal Handrail x4 x1 Telescope Steering Wheel x1 Slide x1 2098 H 2106 H 2084 2097 2338 2180 2007 2099 2073 2008 A 2309 x1...

Page 13: ...LOCK WASHER 5 16 FLAT WASHER 5 16 LOCK WASHER TRUSS HEAD SCREW 3 4 3 8 LOCK NUT 2 1 2 PAN HEAD SCREW 2 1 2 3 8 ACORN NUT 3 8 3 8 3 8 3 8 5 16 5 16 1 4 ROCK WALL HARDWARE T Nut Lock Washer Hex Bolt Fl...

Page 14: ...1 4 3 4 1 5 8 2 1 2 3 8 3 8 3 8 HEX HEAD BOLTS 3 3 4 2 1 2 3 8 1 1 2 3 8 1 3 4 3 8 1 1 4 3 8 3 3 8 4 3 4 5 16 LAG BOLT 3 x4 x12 x16 x4 x3 3 8 x12 1 1 2 BUTTON HD SCREW x8 x16 x2 x2 x12 x164 x95 x312 x...

Page 15: ...8 x2 TWO PERSON SWING PARTS LIST Swing Foot Rest x2 A C T U A L S I Z E S H O W N Swing Seat 1 4 ACORN NUT 1 4 x4 1 1 EYE BOLT x4 x1 3 8 LOCK NUTS 3 8 x12 2 CARRIAGE BOLT 2 x8 2 1 2 2 1 2 WOOD SCREW...

Page 16: ...14 TWO PERSON SWING PARTS LIST CONT RIGHT Mounting Plate LEFT Mounting Plate Swing Bracket x4 Swing Chain x2 x2 Bolt Cover 4 1 4 Swing Hanger x4 x4 x2 x1 x1 2389 MS 15 5 8 Foot Rest Pin 5 7 8 Seat Pin...

Page 17: ...2 1216 MS 5 4 x 6 x 43 1 8 3 Screws x12 SET UP SAFETY AREA 26 4 14 4 25 10 6 SAFETY AREA 6 SAFETY AREA 13 10 9 8 HEIGHT FRONT SIDE BACK SIDE LEFT SIDE RIGHT SIDE SWING SLIDE ROCK WALL LADDER 45 1 8 45...

Page 18: ...1 4 hole x 2 DEEP one inch 1 below upper screw Do not drill through corner post x4 2321 MS 3 x 3 x 84 Flat Washer Lock Washer 3 1 2 Lag Bolt x4 3 Screws x8 45 1 8 Inside 1216 MS 5 4 x 6 x 43 1 8 1 Not...

Page 19: ...lush 16 1 4 16 1 4 FORT FLOOR FRAME x2 2365 MS To Center of 2364 MS x4 2364 MS 5 4 x 4 x 43 1 8 5 4 x 4 x 71 3 4 Flat Washer Lock Washer 3 3 4 Hex Bolt x4 IMPORTANT Install 2365 MS counterbores facing...

Page 20: ...ET locations at each corner Ensure 1 4 distance between L BRACKET and lower edge of frame as shown Drill Through 1 4 marked L BRACKET locations at each corner Re Drill through using 1 2 bit from outsi...

Page 21: ...DECK PLANKS Pre assemble all deck planks as shown Align all deck planks ush at ends Ensure all deck planks are evenly spaced Pound in T Nut at each of eight L BRACKET location holes on outer face of b...

Page 22: ...20 FORT DECK PLANKS Flush 2 1 2 Screws x64 Check to ensure all screws go into boards underneath FORT FLOOR FRAME x4 2 x 4 x 18 1020 MS Flush Flush Mark eight 8 HOLES...

Page 23: ...21 FORT FLOOR FRAME Pre drill through 1 4 pilot hole at eight marked locations Re drill through with 1 2 bit SEE PAGE 7 FORT FLOOR FRAME 2 1 2 Hex Bolt Flat Washer Lock Washer x4 T Nut x4...

Page 24: ...olt Lock Washer Flat Washer T Nut x4 x4 FORT UPPER RAILS Flush at all corners Hole 3 Screw x8 x2 5 4 x 4 x 71 3 4 x2 2 x 4 x 43 1 8 2 x 4 x 43 1 8 2391 MS 2368 MS 2365 MS IMPORTANT Install 2365 MS cou...

Page 25: ...4 3 1 2 FORT ROOF FRAME CENTER 3 1 2 Lag bolts x4 x2 x4 5 4 x 4 x 75 1 8 2381 MS Mark centers Flush Flush Make sure 71 3 4 dimension is the bottom of 2381 MS 71 3 4 37 9 16 37 9 16 DO NOT OVER TIGHTEN...

Page 26: ...5 4 x 4 x 59 3 8 2366 MS SEE PAGE 7 RIGHT SIDE SWING BEAM Pre drill two 1 4 pilot holes at marked locations Re drill all two holes from opposite side using 1 2 bit FORT TENT FRAME Flat Washer Lock Was...

Page 27: ...tent frame Use a Clamp and Square to ensure squareness Drill through center of both bores 2 x 4 x 30 1 4 x1 2367 MS x2 SEE PAGE 7 LEFT SIDE ROCK WALL 1 4 1 2 SWING BEAM ASSEMBLE x1 2221 MS 2 3 4 x 5...

Page 28: ...position as shown and mark hole location SWING BEAM A FRAME L BRACKET 3 x4 5 16 x 3 Lag Bolt 5 16 Lock Washer 5 16 Flat Washer Pre drill 3 16 pilot holes 2 DEEP Install fasteners 2106 H x1 Step 1 Ste...

Page 29: ...wing Hanger x4 Swing Hanger Swing Beam Washer Final position of each Spring Clip is perpendicular to swing beam IMPORTANT SWING BEAM SWING HANGERS Lock Nut 1 3 8 Washer 2 Threads MIN Use a socket wren...

Page 30: ...ASSEMBLE T Nut x4 x2 3 x 3 x 92 1 2 1210 MS Rotate 1210 MS 180 o after installing T Nuts A FRAME ASSEMBLE x4 3 3 4 Hex Bolt Lock Washer Flat Washer 5 4 x 6 x 68 1 4 x1 1017 MS Pre installed T Nuts are...

Page 31: ...e and steady Swing Beam and A Frame 3 3 4 Hex Bolt Flat Washer x1 2098 H Flat Washer Lock Nut x4 x4 NOTE Ensure two to three threads are exposed past Lock Nut A FRAME INSTALL Pre drill four 3 16 pilot...

Page 32: ...5 16 x 3 Lag Bolt 5 16 Lock Washer 5 16 Flat Washer x4 SWING BEAM ASSEMBLY INSTALL USE CARE WHEN INSTALLING SWING BEAM ASSEMBLY TWO PEOPLE AND A STEP LADDER ARE RECOMMENDED FOR THIS STEP DO NOT OVER T...

Page 33: ...assembly is centered at vertical tent support and mark Bent Plate holes CENTER RIGHT SIDE SWING BEAM SWING SWING BEAM Pre drill four 1 4 pilot holes at marked locations Re drill all four holes from op...

Page 34: ...her 5 16 Flat Washer 5 16 Lock Washer 5 16 x 3 Lag Bolt T Nut x4 SWING TOP BRACKET x4 x4 x1 2182 NOTE Align 2182 bracket with previously drilled holes in swing beam DO NOT OVER TIGHTEN LAG BOLTS You m...

Page 35: ...using 1 2 bit 1 Pre drill using 1 4 bit TOP BRACKET SEE PAGE 7 FORT TOP BRACKET 3 8 x 2 1 2 Lag Bolt Lock Washer Flat Washer Flat Washer Lock Washer 1 1 2 Hex Bolt T Nut x2 x2 x2 You may need to add w...

Page 36: ...3 1 4 3 1 4 S P A C E R S P A C E R S P A C E R S P A C E R 1 1 4 Screws x28 1 1 4 1 1 4 Screws x8 1 1 4 RIGHT SIDE SWING BEAM CENTER CENTER 2324 MS x7 5 8 x 3 1 4 x 34 1 2 5 8 x 3 1 4 x 34 1 2 x2 232...

Page 37: ...P A C E R S P A C E R S P A C E R LEFT SIDE PICNIC SIDE Center spacer between posts 5 8 x 3 1 4 x 34 1 2 x9 2324 MS 1 1 4 Screws x12 1 1 4 1 1 4 STEP LADDER ASSEMBLE 2 1 2 Wood Screws x16 Back side o...

Page 38: ...d practical fashion Position Rocks between pre drilled holes in planks DO NOT position Rocks over any pre drilled holes Mark hole position of each Rock in final decided position x8 x1 5 4 x 6 x 22 1 2...

Page 39: ...r planks at this time 5 1 4 22 1 2 22 1 2 2 1 2 Screws x4 Flush Flush 2 x 4 x 51 x1 2320 MS 5 1 4 Outside Dimension Outside Dimension ROCK WALL ASSEMBLE 2 2 3 4 5 6 7 8 9 Place Planks 3 through 9 onto...

Page 40: ...sure all Plank ends are flush making sure screws install into rails Do Not attach top Plank 1 at this time 2 3 4 5 6 7 8 9 All flush 22 1 2 22 1 2 2 1 2 Screws x24 ROCK WALL ASSEMBLE 2 1 1 4 x 1 1 2 H...

Page 41: ...Deck Plank SWING BEAM SIDE Center Rockwall Ladder on deck joist and mark hole positions BACK SIDE ROCK WALL INSTALL Pre drill three 1 4 pilot holes at marked locations Re drill holes from opposite sid...

Page 42: ...40 ROCK WALL INSTALL T Nut x3 BACK SIDE Rock Wall ROCK WALL INSTALL Flat Washer Lock Washer 3 Hex Bolt x3...

Page 43: ...41 ROCK WALL INSTALL 2 1 2 Screws x4 x1 5 4 x 6 x 22 1 2 2360 MS Plank 1 Flush STEP LADDER LADDER BLOCK INSTALL BACK SIDE 2 1 2 Screws x4 FLUSH TO TOP OF ANGLE CUT Flush 1 x 4 x 17 x1 2222 MS 2222 MS...

Page 44: ...2 METAL HANDRAIL INSTALL Flat Washer Lock Washer Flat Washer 2 Button Head Screw Lock Nut Acorn Nut x1 2309 METAL HANDRAIL INSTALL Remove 1 1 4 Hex Bolt T Nut and washers from location right of ladder...

Page 45: ...tionally left blank METAL HANDRAIL METAL HANDRAIL INSTALL INSTALL Flat Washer Flat Washer Lock Washer 2 Button Head Screw Acorn Nut Lock Nut x1 2309 Remove 1 1 4 Hex Bolt T Nut and washers from locati...

Page 46: ...etal Handrail is vertical and plumb x1 2007 1 1 2 Lag Bolt Flat Washer x2 METAL HANDRAIL INSTALL Pre drill 1 4 pilot hole at marked location Re drill from opposite side using 1 2 bit SEE PAGE 7 SEE PA...

Page 47: ...RT UPPER RAILS x2 2084 SEE PAGE 7 LEFT SIDE RIGHT SIDE BACK SIDE RIGHT SIDE LEFT SIDE BACK SIDE IMPORTANT Align L BRACKET with drilled hole and mark second hole location on side rail Drill Through 1 4...

Page 48: ...FORT FORT UPPER RAILS UPPER RAILS Lock Washer Flat Washer 1 1 2 Button Head Bolt x2 T Nut x2 ROCKWALL SIDE 3 1 4 S P A C E R 1 1 4 Screws x4 1 1 4 2324 MS x1 5 8 x 3 1 4 x 34 1 2 RIGHT SIDE SWING BEA...

Page 49: ...47 FORT BALUSTERS S P A C E R LEFT SIDE PICNIC SIDE 5 8 x 3 1 4 x 34 1 2 x1 2324 MS 1 1 4 Screws x4 1 1 4 TWO PERSON SWING ASSEMBLE...

Page 50: ...rest pin 5 16 Washer 5 16 Lock Nut Tighten Lock Nut until 2 3 threads are exposed and insert pin through foot rest and swing brace Tap Push Cap onto rod using hammer and insert pin through seat and s...

Page 51: ...Nut until 2 3 threads are exposed Hold foot rest pin by the threads while tightening lock nut on other side 5 16 Lock Nut TWO PERSON SWING ASSEMBLE 2388 MS Push Cap Using 2388 MS as a brace tap the to...

Page 52: ...TALLING 1 Eye bolt 1 4 Washer 1 4 Washer 1 4 Lock Nut 1 4 Lock Nut Ensure Lock Nuts are tightened enough to expose 2 3 threads TWO PERSON SWING MOUNT ASSEMBLE 2 Carriage bolt 3 8 Lock Nut x2 3 8 Lock...

Page 53: ...7 1 2 17 1 2 17 1 2 OR Choose location of Two Person Swing and re locate previously installed swing hangers if necessary Align bracket with outside edge of counter bore and mark location Align bracket...

Page 54: ...52 TWO PERSON SWING MOUNT TWO PERSON SWING MOUNT ASSEMBLE ASSEMBLE x2 x2 4 1 4 Swing Hanger Attach swing chains NOTE Pre drill 1 8 X 1 DEEP 3 8 Washer Bolt cover 3 8 Lock Nut 2 1 2 Wood screw...

Page 55: ...ring Clips on the swing beam as shown below Attach Playset Plaque using One 1 Philips Head Screw provided at each corner of Plaque Quick Clip x4 2097 SWING 2097 SWING Tighten all Quick Clips using han...

Page 56: ...COUNTER BORE TO INSIDE Position 2371 MS and 2394 MS 24 from bottom of playset and ush to inside of corner post Mark pre drilled hole 24 24 5 4 x 4 x 13 x1 2371 MS 5 4 x 4 x 13 x1 2394 MS Pre drill fo...

Page 57: ...S and 2395 MS 13 from bottom of playset and ush to inside of corner post Mark pre drilled hole FLUSH 13 13 5 16 Flat Washer 5 16 Lock Washer 5 16 x 3 Lag Bolt x2 DO NOT OVER TIGHTEN LAG BOLTS 3 Screw...

Page 58: ...TABLE INSTALL Pre drill four 3 16 pilot holes into upright at marked locations 1 1 2 DEEP PICNIC TABLE INSTALL FLUSH 5 16 Flat Washer 5 16 Lock Washer 5 16 x 3 Lag Bolt x2 DO NOT OVER TIGHTEN LAG BOLT...

Page 59: ...TABLE INSTALL INSTALL 5 4 x 4 x 28 1 2 x1 2370 MS 5 4 x 4 x 28 1 2 x1 2393 MS x4 x4 T Nut x4 1 5 8 Screw 2 1 2 Screw 2 1 2 Screw 1 Overhang Flush Flush 3 8 x 1 3 4 Hex Bolt Lock Washer Flat Washer x8...

Page 60: ...58 PICNIC TABLE CANOPY INSTALL INSTALL 5 4 x 6 x 41 x2 2369 MS 5 4 x 4 x 21 1 2 x2 2373 MS 1 Overhang 1 2 Overhang 2 1 2 Screw 3 Screw FLUSH TO BOTTOM OF DECK x8 x4 2 1 2 Screw 2 1 2 Screws...

Page 61: ...59 5 4 x 4 x 37 x1 2374 MS CANOPY CANOPY INSTALL INSTALL 5 4 x 4 x 22 1 2 x2 2375 MS 3 Screw FLUSH FLUSH FLUSH x4 Pre Drill 1 8 hole x2 3 Screw 3 Screw x6 FLUSH...

Page 62: ...60 CANOPY CANOPY INSTALL INSTALL 5 3 4 Wood Screws through hem 38 3 4 x 40 x1 2349 MS 1 x 3 x 38 3 4 x1 2390 MS Canopy 1 2 5 1 5 8 Wood Screws Flush...

Page 63: ...nstall screws through hem for strength 3 4 Truss Head Screw x5 3 16 x 1 Fender Washer x5 End Rail Fold canopy taut under diagonally at each corner SPACE TRUSS HEAD SCREWS EQUALLY ACROSS FRONT OF CANOP...

Page 64: ...EP Install one 3 wood screw to secure 2379 MS and 2380 MS together Counter Bores are to inside of roof 5 4 x 4 x 48 5 8 x1 2379 MS 5 4 x 4 x 48 5 8 x1 2379 MS 5 4 x 4 x 48 5 8 x2 2380 MS CHIMNEY ASSEM...

Page 65: ...63 CHIMNEY ASSEMBLE 5 4 x 6 x 11 1 2 x1 2385 MS 6 2 1 2 Wood screws CHIMNEY ASSEMBLE 5 4 x 6 x 7 1 2 x1 2386 MS 4 2 1 2 Wood screws...

Page 66: ...64 CHIMNEY ASSEMBLE 1 x 4 x 5 1 2 x2 2388 MS 4 1 1 4 Wood screws 4 1 1 4 Wood screws CHIMNEY ASSEMBLE 1 x 4 x 9 x2 2387 MS 4 1 1 4 Wood screws 4 1 1 4 Wood screws...

Page 67: ...338 MS Flush WARNING Install screws ush with roof board Install 5 roof slats on both sides of roof SOLID ROOF INSTALL 8 1 1 4 Wood Screws 5 8 x 3 1 4 x 47 x2 2338 MS Center roof panels on rafters Ensu...

Page 68: ...od screws from inside fort 4 2 1 2 Wood screws Approximately 4 2 1 2 Wood screws SOLID ROOF INSTALL 72 1 1 4 Wood Screws 5 8 x 3 1 4 x 47 x9 2338 MS Flush WARNING Install screws ush with roof board In...

Page 69: ...47 3 8 x1 2382 MS Flush WARNING Install screws ush with roof board to avoid protruding below roof Align 2382 MS with 2379 MS and 2380 MS Flush SOLID ROOF INSTALL 5 8 x 3 1 4 x 43 7 8 x1 2376 MS LEVEL...

Page 70: ...re 2377 MS with 3 1 1 4 wood screws CENTER Install on INSIDE of fort x2 5 8 x 3 1 4 x 11 3 4 x2 2377 MS 2376 MS SOLID ROOF INSTALL 3 8 x 7 7 16 x 18 x1 2378 MS Secure 2378 MS with 5 3 4 wood screws Fl...

Page 71: ...t may be necessary to loosen the soil beneath Playset to make everything level 3 Wood Screws x4 3 Wood Screws x8 INSTALL x4 1 x 1 3 8 x 17 1015 MS x2 1 x 1 3 8 x 17 1015 MS SLIDE INSTALL FRONT SIDE 1...

Page 72: ...and into lower slide support Ensure screws are installed through deck planks Move slide slightly to avoid spaces between planks FRONT SIDE INSTALL 4 1 2 3 1 4 x1 2099 2 1 2 Pan Head Wood Screw x2 1 4...

Page 73: ...G WHEEL INSTALL 1 1 2 Lag Bolt Flat Washer Install in desired location Steering Wheel Cap x1 2008 A DO NOT OVER TIGHTEN LAG BOLTS TELESCOPE INSTALL Telescope Telescope Bracket Any Top Rail 1 1 4 Screw...

Page 74: ...sembly instructions Plastic end caps and hole plugs have been properly installed on plastic coated wood 2 The unit has been regularly and properly maintained and inspected 3 The failure occurs when th...

Page 75: ...implied warranty lasts so the above limitation may or may not apply to you Yardline Play Systems does not assume or authorize any person to assume for us any other liability in connection with the sa...

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Yardline 4130, Installation Manual

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