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YardCraft Phobos Vinyl Playset, Assembly Manual

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YardCraft Phobos Vinyl Playset Assembly Manual Download Page 13

Step 12:

Step 

11

:

Lift swing beam into position. One person should be 

up in the tower. The other person should continue to 

hold the end post steady. 

Swing Frame Assembly

Step 

9

:

Step 10:

Fasten corner brace to swing beam and end post. Be 

sure end post is plumb. Attach using six 1 3/4" washer 

head screws. 

Push bracket against 2x6 vinyl then fasten first with 

two lags provided. 

Next predrill 7/16" holes and fasten with two 2 3/4" 

bolts provided, using acorn nuts and washers. 

13

Summary of Contents for Phobos Vinyl Playset

Page 1: ...Assembly Manual Phobos Vinyl Playset ...

Page 2: ...a deep breath and get at it the satisfaction and enjoyment of this hideout is only a few minutes away Have fun You have purchased a product that consists of bulky pieces With your purchase you assume full responsibility to have the necessary manpower available to assemble the product You also agree that any damage that happens to the product during the entire construction process is your responsib...

Page 3: ...Parts List Your package will look like this or similar ...

Page 4: ...set A good pattern to use is left low right high This pattern should be used in the entire framing process Place tower 4x4 in corner Alight pre drilled holes on 4x4 with pre drilled holes on 2x6 Using 6 7 8 bolts begin fastening 2x6 s to tower 4x4 Thread acorn nut onto rod as far as you can then back off several turns Be sure to place washer between acorn nut and vinyl Step 1 Step 4 Step 3 Step 2 ...

Page 5: ... has started coming through the bracket Doing so prior may damage the threads on the bolt Place washer and acorn nut on bolt Only finger tighten at this point Repeat steps 3 7 on the remaining three corners then measure across the corners to be sure tower is square Step 5 Step 8 Step 7 Step 6 Phobos Vinyl Playset Assembly Manual ...

Page 6: ...is how your set should look at this point Repeat steps 4 7 to assemble the floor ring Tighten all bolts using 9 16 deep socket and 9 16 open end wrench Again keep in mind that over tightening can damage the acorn nut This is how the completed floor ring should look Step 9 Step 12 Step 11 Step 10 Phobos Vinyl Playset Assembly Manual ...

Page 7: ...her head screw provided Template will show amount of joist hangers that should be used Install joists as shown Top of joist should be flush with top of 2x6 Note there will be three floor joists Installed joists Lay out floorboards Two shorter floorboards go between posts Narrow floorboard goes in the center of the floor Step 13 Step 16 Step 15 Step 14 Phobos Vinyl Playset Assembly Manual ...

Page 8: ...l use four screws except the bottom side of the sandbox ring The next step is to fasten the slats to the 2x6 to complete the railing Top of template should be flush with top of 2x6 Fasten slats using 1 3 4 screws provided Prior to fastening the slats understand exactly where you will be attaching the slide step ladder cargo net rock wall swing frame or any other components you may have purchased w...

Page 9: ...rews provided Spacing between slats for slide should be 25 3 4 Same spacing should be used for rockwall Fasten slide to floor using three 1 3 4 screws provided Be sure screws are going through the decking and into the 2x6 of the floor ring not just into the decking Step 21 Step 24 Step 23 Step 22 Phobos Vinyl Playset Assembly Manual ...

Page 10: ...using 1 1 2 screws provided They can be positioned at any corner according to your preference Step 25 Step 26 You are now ready to install your swing frame The instructions for the swing frame can be found on pages 11 15 And the instructions for the climbing frame can be found on pages 16 18 If you purchased any components with your set go to pages 20 23 for instructions for framing and installati...

Page 11: ...eam using lags provided in bearing packs Step 1 If you purchased a plastic glider your next step is to install the glider bracket This bracket needs to be fastened to the opposite side of the swing beam as the swing bearings It can be placed at any swing position Pre drill four 1 2 holes then fasten using four lag screws provided Step 3 Step 4 11 Swing Frame Assembly Step 2 ...

Page 12: ...orn nut and the metal bracket Tighten nuts Step 6 Step 5 With swing beam in same position attach beam strap to swing beam using two 4 7 8 bolts provided Only finger tighten at this point Note that this end of the beam should have caps on it This bracket is fastened 36 from the end of the 14 beam Use pre drilled holes Step 7 Step 8 Identify end post and place between beam strap Fasten using two 4 7...

Page 13: ... post steady Swing Frame Assembly Step 9 Step 10 Fasten corner brace to swing beam and end post Be sure end post is plumb Attach using six 1 3 4 washer head screws Push bracket against 2x6 vinyl then fasten first with two lags provided Next predrill 7 16 holes and fasten with two 2 3 4 bolts provided using acorn nuts and washers 13 ...

Page 14: ...s Be sure to place washer between acorn nut and vinyl Step 13 Step 16 Step 15 Step 14 Identify end post braces Fasten the short angle to the ground runner that was installed on previous step Use 4 18 bolts provided Align brace with end post then fasten long angle to end post using 3 8 x 4 lags provided This should be pre drilled using 1 4 drill bit Swing Frame Assembly 14 ...

Page 15: ...Swing Frame Assembly 15 The next step is to install the climbing frame Follow the instructions on pages 16 18 to complete that Step 1 The completed swing frame should appear like this ...

Page 16: ... begin identify the main components one top ladder one ground runner 2x4 and two brace 2x4 s and one end ladder On opposite end fasten end ladder to top ladder using four 4 1 8 bolts Tighten using a 9 16 deep socket and a 9 1 6 open end wrench Keep in mind that over tightening can damage the acorn nut Step 4 Flip ladder into upright position and place at desired location on playset 16 ...

Page 17: ...ainst inside of 2x6 Pre drill 7 16 hole through hole on inside flange and through 2x6 Step 6 Climbing Set Assembly Fasten ground runner 2x4 to end ladder using two 6 1 8 bolts Tighten immediately Step 8 Step 7 Finish fastening top ladder to tower using two 2 5 8 bolts Tighten immediately 17 ...

Page 18: ...ten immediately Fasten long angle to end ladder using 4 lag Pre drilling is recommended Your climbing ladder assembly is now complete Step 10 Step 9 Climbing Set Assembly 18 The next step is to install the Gable roof Follow the instructions on page 19 to complete roof assembly ...

Page 19: ...egin by fastening flat roof bracket to top of post using three 3 screws Repeat on four posts always with tab towards the center of the tower Gable Roof Assembly Pre drill 5 16 hole then fasten using 3 4 bolt two washers and lock nut at four corner s Your completed plastic roof should look like this ...

Page 20: ... 1 3 4 washer head screws Step 3 Step 2 Fasten opposite end to tower at any desired location using four 1 3 4 washer head screws Fasten 2x6x18 1 2 to poly slats on railing using four 1 3 4 washer head screws Component Assembly Instructions Completed install should look similar to this Step 4 Tic tac toe panel Step 1 20 ...

Page 21: ...Instructions Framing for peek a boo panel tornado tube tunnel express and sidewinder slides Step 1 Step 2 Fasten with 1 3 4 screws at desired location according to the components you purchased with your set Fasten one on opposite side as well to create a frame Spacing between 2x4 s should be 29 1 2 There should be two like this one pictured when you have completed this step ...

Page 22: ... slide and fasten slide to tower using hardware and instructions provided with slide Step 3 Then place 2x4 s at desired location on tower and fasten using 1 3 4 screws Space between vertical 2x4 s should be 29 1 2 Component Assembly Instructions Tornado tube Tunnel Express and Sidewinder slide Assembly Step 1 Step 2 22 ...

Page 23: ... will take two able bodied men Step 3 Step 2 One person hold slide steady while other person goes up into the tower to fasten slide Fasten the slide to the upper deck using the lags provided in the hardware pack that comes with the slide Component Assembly Instructions Super Spiral Slide Assembly Fasten top of slide to top 2x6 of upper deck as well Step 4 Step 1 ...

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