Yard-Man 540 Series Operator'S Manual Download Page 6

6

3

Figure 2

Figure 3

Figure 4

1.  Attaching Rear Wheels 

(If Not Already Attached)

a.  Place rear of the mower deck on raised blocks.
b.  Remove the hex flanged nut on the rear axle 

from each side and place the rear wheel on the 
axle. (On select models, these may be included 

separately in a plastic bag).

c. 

On models with 2” wide rear wheels

, make sure 

the spring washer is on the inside of the wheel 
between the wheel and the lawnmower, cupped 
side towards the bracket. See Figure 1.

d.  Reinsert the flanged nut into

 the axle as shown, 

and tighten securely. Repeat on other side.

2.  Remove loose parts and any packing material which 

may be between upper and lower handles. 
a.  Pull up and back on the upper handle to raise the 

handle from position A into the operating position. 
See Figure 2.

b.  Tighten knobs securing upper handle to lower 

handle. Make sure that each carriage bolt is 
seated properly in the handle.

3.  Locate hairpin clip in one hole on the weld pin on each 

side of lower handle.
a.  Remove hairpin clip from this hole. Using a pair of 

pliers, insert hairpin clip into the other hole on the 
weld pin. Repeat on other side. See Figure 3.

b.  Place one carriage bolt (found in the hardware 

pack included with your unit) in the upper hole of 
the right handle mounting bracket from the inside 
outward. See Figure 3. Secure with one wing nut. 
Repeat process on the left side.

4.  Rope guide Setup as follows, see Figure 4:

a.  Hold the blade control against the upper handle. 

Position A.

b.  Slowly pull starter rope out of engine. Position B.
c.  Slip starter rope into the rope guide. Position C.
d.  Tighten rope guide wing nut (star knobs).Position D.

Figure 1

Disconnect and 

ground the spark 

plug wire as instruct-

ed in the separate 

engine manual.

IMPORTANT

This unit is shipped 
WITHOUT GASOLINE 
or OIL.  After assem-
bly, service engine 
with gasoline and 
oil as instructed in 
the separate engine 
manual packed with 
your unit. 

Make sure to route 
cable outside the 
lower handle. Do not 
crimp cable while 
lifting the handle up.

Setup and 

Adjustments

WARNING

On models with 2” 

wide rear wheels only.

Handle Bracket

B

A

A

B

A

C

D

B

NOTE: 

This owner’s manual covers various models 

of lawnmowers. The units illustrated may vary 
slightly from your unit. Follow only those instruc-
tions which pertain to your model lawnmower.

Summary of Contents for 540 Series

Page 1: ...ER ONTARIO N2G 4J1 OPERATOR S MANUAL IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT Safety Setup Adjustments Operation Maintenance Troubleshooting Parts Lists Warran...

Page 2: ...sed without first contacting Customer Support Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can...

Page 3: ...and you could slip resulting in serious injury Operate RIDING mowers up and down slopes never across the face of slopes Operate WALK BEHIND mowers across the face of slopes never up and down slopes Si...

Page 4: ...d automatically return to the disengaged position when released 18 Never operate the mower in wet grass Always be sure of your footing A slip and fall can cause serious personal injury If you feel you...

Page 5: ...dorless and deadly gas 2 Before cleaning repairing or inspecting make certain the blade and all moving parts have stopped Disconnect the spark plug wire and ground against the engine to prevent uninte...

Page 6: ...nsert hairpin clip into the other hole on the weld pin Repeat on other side See Figure 3 b Place one carriage bolt found in the hardware pack included with your unit in the upper hole of the right han...

Page 7: ...er on the pivot rod Let go of discharge door so that it rests on the grass catcher See Figure 8 WARNING Never operate mower unless the hooks on the grass catcher are firmly seated on the pivot rod and...

Page 8: ...ver the end of the spark plug wire make certain the metal loop on the end of the spark plug wire inside the rubber boot is fastened securely over the metal tip on the spark plug To Start Engine 1 If y...

Page 9: ...or oughly inspect the mower for any damage and repair the damage before restarting and operating the mower Extensive vibration of the mower during operation is an indication of damage The unit should...

Page 10: ...oor engine performance and flooding usually indicates that the air cleaner should be serviced 4 The spark plug should be cleaned and the gap reset once a season Spark plug replacement is recom mended...

Page 11: ...m or with part number facing away from the adapter Align the blade bell support over the blade with the tabs in the holes of the blade and insert the hex bolt 10 Tighten the hex bolt to the torque lis...

Page 12: ...rankcase with proper oil 2 Refer to the engine manual packed with your unit 3 Remove blower housing and clean 4 Refer to engine manual 1 Engine oil level low 2 Dirty air filter 3 Air flow restricted 4...

Page 13: ...battery will not hold a charge MTD PRODUCTS LIMITED will replace the battery at no charge to the original purchaser Additional Limited Thirty Day Warranty on Battery if equipped After ninety 90 days b...

Page 14: ...1 43 33 18 33 32 26 28 43 22 46 24 27 25 30 29 57 56 43 36 16 4 8 3 2 20 51 53 52 55 54 6 7 12 47 11 5 1 13 39 36 43 43 19 23B 23A 43 44 21 41 40 56 17A 49 38 61 62 42 31 48 17B 17C 63 34A 34B 9 43 58...

Page 15: ...g BB 734 02005A Wheel Ass y 8 x 2 125 Idle Zab Ensemble de roue 8 x 2 125 Idle Zag 734 1987 Wheel Ass y 8 x 1 8 Spoke Bar Grey Ensemble de roue 8 x 1 8 Gris 734 04033 Wheel Ass y 8 x 2 0 S Wave Ensemb...

Page 16: ...ours compter de la date d achat au d tail toute batterie fournie avec cette machine qui s av re d fectueuse en raison d un vice de mati re ou de fabrication et apr s que nos tests aient confirm qu ell...

Page 17: ...surchauffe 1 Faites le plein d huile du carter 2 Consultez la notice d utilisation du moteur 3 D montez l habitacle du ventilateur et nettoyez le 4 Consultez la notice d utilisation du moteur 1 Nivea...

Page 18: ...ottom ou le num ro de pi ce appara t l oppos de l adaptateur Alignez le support de la lame sur celle ci en enfon ant les pattes dans les trous de la lame puis ins rez le boulon hex 10 Serrez le boulon...

Page 19: ...cerne l entretien du moteur 2 Utilisez l huile moteur recommand e dans la notice d utilisation du moteur fournie avec la tondeuse Lisez attentivement les instructions et suivez les 3 Dans des conditio...

Page 20: ...ez la poign e de commande de la lame pour arr ter le moteur et la lame AVERTISSEMENT La lame continue tourner pendant quelques secondes apr s que le moteur s est teint 2 D branchez le fil de la bougie...

Page 21: ...caoutchouc recouvre l extr mit du fil de la bougie assurez vous que la boucle m tal lique au bout du fil de la bougie dans la gaine en caoutchouc est bien fix e sur l embout m tallique de la bougie Mi...

Page 22: ...teur de coupe de la tondeuse Pour changer la hauteur de coupe poussez le levier de r glage des roues vers la roue et d placez le vers le haut ou le bas la hauteur choisie Voir la Figure 6 7 Assemblage...

Page 23: ...cez une goupille pingle dans l un des trous de la goupille soud e de chaque c t du guidon inf rieur a Enlevez les goupilles fendues plac es dans le trou ext rieur des goupilles soud es sur les support...

Page 24: ...eux 2 Avant de nettoyer de r parer ou d examiner la machine v rifiez que la lame et toutes les pi ces mobiles se sont immobilis es D branchez le fil de la bougie et mettez le la terre contre le moteur...

Page 25: ...es Si vous estimez que vous perdez votre quilibre l cher la poign e de commande de la lame imm diatement et la lame arr tera de tourner dans trois secondes 19 Utilisez la tondeuse seulement dans la lu...

Page 26: ...e vous blesser Utilisez les tracteurs SI GE parall lement la pente jamais en travers Utilisez les tracteurs POUSSER perpendicu lairement la pente jamais parall lement 15 Visez et alignez avec un arbre...

Page 27: ...88 ODEL UMBER UM RO DE MOD LE 3ERIAL UMBER UM RO DE S RIE WWW MTDCANADA COM Service apr s vente Si l assemblage de cette machine vous pose des probl mes ou pour toute question concernant les commandes...

Page 28: ...tach es Garantie NOTICE D UTILISATION IMPORTANT LISEZ ATTENTIVEMENT LES R GLES DE S CURIT ET LES INSTRUCTIONS AVANT DE METTRE EN MARCHE LA MACHINE IMPRIM AUX TATS UNIS MTD Products Ltd P O Box 1386 K...

Reviews: