Yard-Man 540 Series Operator'S Manual Download Page 11

11

5

WARNING

When removing 

the cutting blade 

for sharpening or 

replacement, protect 

your hands with a 

pair of heavy gloves 

or use a heavy rag to 

hold the blade.

An unbalanced blade 

will cause excessive 

vibration when rotat-

ing at high speeds. It 

may cause damage 

to mower, and could 

break causing per-

sonal injury.

Figure 13

Maintenance

4.  Remove blade and adapter from the crankshaft.
5.  The blade may be resharpened by removing it and 

either grinding or filing the cutting edge keeping as 
close to the original bevel as possible. Do not attempt 
to sharpen the blade while it is still on the mower.

6.  It is 

extremely important

 that each cutting edge 

receives an equal amount of grinding to prevent an 
unbalanced blade.

NOTE

: Improper blade balance will result in excessive 

vibration causing eventual damage to the engine and 
mower.  Be sure to carefully balance blade after sharpen-
ing. Possible damage resulting from blade unbalance 
condition is not the responsibility of the manufacturer.

NOTE:

 Always remove blade from the adapter for testing 

balance. 
7.  The blade can be tested for balance by balancing it 

on a round shaft screwdriver. Remove metal from the 
heavy side until it balances evenly.

8.  Before reassembling the blade and the blade adapter 

to the unit, lubricate the engine crankshaft and the 
inner surface of the blade adapter with light oil. 

9.  Install the blade adapter on the crankshaft with the 

“star” away from the engine. See Figure 13. Place 
the blade with the side marked “bottom” (or with part 
number) facing away from the adapter. Align the 
blade bell support over the blade with the tabs in the 
holes of the blade and insert the hex bolt.

10. Tighten the hex bolt to the torque listed below:

Blade Mounting Torque

Center Bolt 450 in. lb. min., 600 in.lb. max.
To insure safe operation of your unit, ALL nuts and bolts 
must be checked periodically for correct tightness. 

Cutting grass in sandy 
soil condition causes 
abrasive wear to the 
blade.

Rear Flap Replacement

The rear flap is attached to the back of the mower deck, 
and is designed to minimize the possibility that objects 
will be thrown from the rear of the mower toward the 
operator. If the rear flap becomes damaged, replace as 
follows.
1.  To remove the old rear flap, lift rear door, and press 

flap in on either side to remove from hole.  See Figure 
14.

2. Remove flap from opposite hole and replace with new 

flap following these steps in reverse order.

Off-Season Storage

The following steps should be taken to prepare your lawn 
mower for storage.
1.  Clean and lubricate mower thoroughly as described in 

the lubrication instructions.

2.  We do not recommend the use of a pressure washer 

or garden hose to clean your unit.

3.  Refer to engine manual for correct engine  

storage instructions.

4.  Coat mower’s cutting blade with chassis grease to 

prevent rusting.

5.  Store mower in a dry, clean area. Do not store next to 

corrosive materials, such as fertilizer.

NOTE:

 When storing any type of power equipment in 

a poorly ventilated or metal storage shed, care should 
be taken to rust-proof the equipment. Using a light oil or 
silicone, coat the equipment, especially cables and all 
moving parts of your lawn mower before storage.

Figure 14

Summary of Contents for 540 Series

Page 1: ...ER ONTARIO N2G 4J1 OPERATOR S MANUAL IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT Safety Setup Adjustments Operation Maintenance Troubleshooting Parts Lists Warran...

Page 2: ...sed without first contacting Customer Support Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can...

Page 3: ...and you could slip resulting in serious injury Operate RIDING mowers up and down slopes never across the face of slopes Operate WALK BEHIND mowers across the face of slopes never up and down slopes Si...

Page 4: ...d automatically return to the disengaged position when released 18 Never operate the mower in wet grass Always be sure of your footing A slip and fall can cause serious personal injury If you feel you...

Page 5: ...dorless and deadly gas 2 Before cleaning repairing or inspecting make certain the blade and all moving parts have stopped Disconnect the spark plug wire and ground against the engine to prevent uninte...

Page 6: ...nsert hairpin clip into the other hole on the weld pin Repeat on other side See Figure 3 b Place one carriage bolt found in the hardware pack included with your unit in the upper hole of the right han...

Page 7: ...er on the pivot rod Let go of discharge door so that it rests on the grass catcher See Figure 8 WARNING Never operate mower unless the hooks on the grass catcher are firmly seated on the pivot rod and...

Page 8: ...ver the end of the spark plug wire make certain the metal loop on the end of the spark plug wire inside the rubber boot is fastened securely over the metal tip on the spark plug To Start Engine 1 If y...

Page 9: ...or oughly inspect the mower for any damage and repair the damage before restarting and operating the mower Extensive vibration of the mower during operation is an indication of damage The unit should...

Page 10: ...oor engine performance and flooding usually indicates that the air cleaner should be serviced 4 The spark plug should be cleaned and the gap reset once a season Spark plug replacement is recom mended...

Page 11: ...m or with part number facing away from the adapter Align the blade bell support over the blade with the tabs in the holes of the blade and insert the hex bolt 10 Tighten the hex bolt to the torque lis...

Page 12: ...rankcase with proper oil 2 Refer to the engine manual packed with your unit 3 Remove blower housing and clean 4 Refer to engine manual 1 Engine oil level low 2 Dirty air filter 3 Air flow restricted 4...

Page 13: ...battery will not hold a charge MTD PRODUCTS LIMITED will replace the battery at no charge to the original purchaser Additional Limited Thirty Day Warranty on Battery if equipped After ninety 90 days b...

Page 14: ...1 43 33 18 33 32 26 28 43 22 46 24 27 25 30 29 57 56 43 36 16 4 8 3 2 20 51 53 52 55 54 6 7 12 47 11 5 1 13 39 36 43 43 19 23B 23A 43 44 21 41 40 56 17A 49 38 61 62 42 31 48 17B 17C 63 34A 34B 9 43 58...

Page 15: ...g BB 734 02005A Wheel Ass y 8 x 2 125 Idle Zab Ensemble de roue 8 x 2 125 Idle Zag 734 1987 Wheel Ass y 8 x 1 8 Spoke Bar Grey Ensemble de roue 8 x 1 8 Gris 734 04033 Wheel Ass y 8 x 2 0 S Wave Ensemb...

Page 16: ...ours compter de la date d achat au d tail toute batterie fournie avec cette machine qui s av re d fectueuse en raison d un vice de mati re ou de fabrication et apr s que nos tests aient confirm qu ell...

Page 17: ...surchauffe 1 Faites le plein d huile du carter 2 Consultez la notice d utilisation du moteur 3 D montez l habitacle du ventilateur et nettoyez le 4 Consultez la notice d utilisation du moteur 1 Nivea...

Page 18: ...ottom ou le num ro de pi ce appara t l oppos de l adaptateur Alignez le support de la lame sur celle ci en enfon ant les pattes dans les trous de la lame puis ins rez le boulon hex 10 Serrez le boulon...

Page 19: ...cerne l entretien du moteur 2 Utilisez l huile moteur recommand e dans la notice d utilisation du moteur fournie avec la tondeuse Lisez attentivement les instructions et suivez les 3 Dans des conditio...

Page 20: ...ez la poign e de commande de la lame pour arr ter le moteur et la lame AVERTISSEMENT La lame continue tourner pendant quelques secondes apr s que le moteur s est teint 2 D branchez le fil de la bougie...

Page 21: ...caoutchouc recouvre l extr mit du fil de la bougie assurez vous que la boucle m tal lique au bout du fil de la bougie dans la gaine en caoutchouc est bien fix e sur l embout m tallique de la bougie Mi...

Page 22: ...teur de coupe de la tondeuse Pour changer la hauteur de coupe poussez le levier de r glage des roues vers la roue et d placez le vers le haut ou le bas la hauteur choisie Voir la Figure 6 7 Assemblage...

Page 23: ...cez une goupille pingle dans l un des trous de la goupille soud e de chaque c t du guidon inf rieur a Enlevez les goupilles fendues plac es dans le trou ext rieur des goupilles soud es sur les support...

Page 24: ...eux 2 Avant de nettoyer de r parer ou d examiner la machine v rifiez que la lame et toutes les pi ces mobiles se sont immobilis es D branchez le fil de la bougie et mettez le la terre contre le moteur...

Page 25: ...es Si vous estimez que vous perdez votre quilibre l cher la poign e de commande de la lame imm diatement et la lame arr tera de tourner dans trois secondes 19 Utilisez la tondeuse seulement dans la lu...

Page 26: ...e vous blesser Utilisez les tracteurs SI GE parall lement la pente jamais en travers Utilisez les tracteurs POUSSER perpendicu lairement la pente jamais parall lement 15 Visez et alignez avec un arbre...

Page 27: ...88 ODEL UMBER UM RO DE MOD LE 3ERIAL UMBER UM RO DE S RIE WWW MTDCANADA COM Service apr s vente Si l assemblage de cette machine vous pose des probl mes ou pour toute question concernant les commandes...

Page 28: ...tach es Garantie NOTICE D UTILISATION IMPORTANT LISEZ ATTENTIVEMENT LES R GLES DE S CURIT ET LES INSTRUCTIONS AVANT DE METTRE EN MARCHE LA MACHINE IMPRIM AUX TATS UNIS MTD Products Ltd P O Box 1386 K...

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