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15

Maintenance

NOTE: When tipping the unit, empty the fuel tank and
keep the spark plug side of engine up. Never tip the
mower more than 90 degrees and do not leave the
mower tipped for any length of time. Oil can drain into
the upper part of the engine causing a starting problem.

Engine

Refer to the separate engine manual for all engine 
maintenance instructions.

Maintain engine oil as instructed in the separate 
engine manual packed with your unit.

Service air cleaner every 25 hours under normal 
conditions. Poor engine performance and flooding 
usually indicate that the air cleaner should be 
serviced. To service the air cleaner, refer to the 
separate engine manual packed with your unit.

The spark plug should be cleaned and the gap 
reset once a season. Spark plug replacement is 
recommended at the start of each mowing season.

Clean the engine regularly with a cloth or brush. Keep 
the cooling system (blower housing area) clean to 
permit proper air circulation which is essential to engine 
performance and life. Be certain to remove all grass, 
dirt, and combustible debris from muffler area.

Deck

The underside of the mower deck should be cleaned 
after each use to prevent a buildup of grass clippings, 
leaves, dirt, or other matter. If this debris is allowed to 
accumulate, it will invite rust and corrosion, and may 
prevent proper mulching, discharge, or bagging.  The 
deck may be cleaned by tilting the mower and scraping 
clean with a suitable tool (make certain the spark plug 
wire is disconnected).

IMPORTANT:

 We do not recommend the use of a 

pressure washer or garden hose to clean your unit. The 
use of water will result in shorten life and reduce 
serviceability.

Cutting Blade Removal, Replacement, and Sharpening

When removing the cutting blade for sharpening or 
replacement, protect your hands with a pair of 
heavy gloves or use a heavy rag to hold the blade.

Remove the bolt and the blade bell support which 
hold the blade and the blade adapter to the engine 
crankshaft. See Figure 18.

Remove the blade and the adapter from the 
crankshaft.

Figure 18

WARNING: Periodically inspect the blade
adapter for cracks, especially if you strike
a foreign object. Replace when necessary.

When sharpening the blade, follow the original angle of 
grind as a guide. It is extremely important that each 
cutting edge receives an equal amount of grinding to 
prevent an unbalanced blade. An unbalanced blade will 
cause excessive vibration when rotating at high 
speeds. It may cause damage to the mower, and could 
break causing personal injury.

The blade can be tested by balancing it on a round 
shaft screwdriver. Remove metal from the heavy side 
until it balances evenly. It is recommended that the 
blade always be removed from the adapter when 
testing for balance. Before reinstalling the blade and 
the blade adapter to the unit, lubricate the engine 
crankshaft and the inner surface of the blade adapter 
with light oil.

Be sure to install the blade with the side of the 
blade marked “Bottom” (or with part number) facing 
the ground when the mower is in the operating 
position.

Slide the blade adapter onto the engine crankshaft.

Place the blade on the adapter. Be certain the 
blade is aligned and seated on the blade adapter 
flanges.

Place blade bell support on blade. Make sure the 
notches on the blade bell support are aligned with 
small holes in the blade.

Replace hex bolt and tighten hex bolt to torque: 450 
in. lbs. min., 600 in. lbs. max.

NOTE:  To ensure safe operation of your mower, the
blade bolt must be checked periodically for correct
torque.

Blade

Hex Bolt

Blade Bell

 Adapter

 Support

Summary of Contents for 509 Series

Page 1: ...s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the S...

Page 2: ...t if you need help from our Customer Support Department or an authorized dealer You can locate the model number by looking down at the rear of the deck A sample model plate is explained below For futu...

Page 3: ...n overlooked and could be accidentally thrown by the mower in any direction and cause serious personal injury to the operator or any others allowed in the area Wear sturdy rough soled work shoes and c...

Page 4: ...embankments The operator could lose footing or balance Do not mow slopes greater than 15 degrees as shown on the slope gauge Do not mow on wet grass Reduced footing could cause slipping CHILDREN Tragi...

Page 5: ...re subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown For safety protection frequently check components and replace with manufacturer s recommended...

Page 6: ...N T I N G A 1 5 S L O P E WARNING Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If...

Page 7: ...th the hardware shown on this page See Figure 1 The hardware pack may contain extra items which are not used on your unit Figure 1 NOTE Hardware pieces illustrated here are not drawn to actual size Ax...

Page 8: ...position Make certain the lower handle is seated securely into the handle bracket assemblies Tighten the wing nuts on each side of the handle carriage bolts must be seated properly into the handle See...

Page 9: ...f the mower are not already assembled proceed as follows Block the rear of the mower up securely Move rear cutting height adjusters to the highest position The rear axle shaft has a right side and a l...

Page 10: ...e with lock washer and hex nut from the hardware pack Repeat step on the other side See Figure 11 Tighten all nuts and bolts on both ends of the strut securely Removing Chute Retainer The chute deflec...

Page 11: ...blade control handle is located on the upper handle of the mower The blade control handle must be depressed in order to operate the unit Release blade control handle to stop engine and blade WARNING T...

Page 12: ...d cause serious personal injury to the operator and others For best results do not cut wet grass because it tends to stick to the underside of the mower preventing proper discharge of grass clippings...

Page 13: ...t each wheel position provides cutting height adjustment Each adjusting plate has nine height positions When the spring lever is moved from one location to another the height of cut will be changed Si...

Page 14: ...ine and disconnect spark plug wire before cleaning lubricating or doing any kind of service work on the lawn mower Blade Control Lubricate the pivot points on the blade control handle at least once a...

Page 15: ...oval Replacement and Sharpening When removing the cutting blade for sharpening or replacement protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade Remove the bolt and th...

Page 16: ...will result in shorten life and reduce serviceability Refer to engine manual for correct engine storage instructions Coat mower s cutting blade with chassis grease to prevent rusting Store mower in a...

Page 17: ...h fresh fuel 5 Clean air cleaner 6 Adjust carburetor Engine overheats 1 Engine oil level low 2 Air flow restricted 3 Carburetor not adjusted properly 1 Fill crankcase with proper oil 2 Remove blower h...

Page 18: ...18 Models 500 509 1 24 2 3 4 5 6 8 12 14 15 17 18 23 22 21 34 25 26 27 28 29 30 31 32 33 35 36 36 37 38 39 40 41 20 42 43 44 45 46 47 48 18 49 50 19 51 52 53 54 55 56 57 39 40 58 59 60 61 62 64 63...

Page 19: ...Assembly 22 28 710 0654A Hex Washer Screw 29 720 0279 Handle Knob 1 4 20 30 736 0504 Wave Washer 31 782 0519A Pivot Bar LH 782 0520A Pivot Bar RH 32 712 3020 Hex Jam Nut 3 8 16 33 749 0705 Upper Handl...

Page 20: ...ty on these items b Log splitter pumps valves and cylinders have a separate one year warranty c Routine maintenance items such as lubricants filters blade sharpening and tune ups or adjustments such a...

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