Yanmar ViO80-1A, User Operation And Maintenance Manual

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2.1 Precautions before maintenance ..................................................... 139
2.1.1 Removing the residual pressure ............................................. 139
2.1.2 Place a warning label ........................................................ 139
2.1.3 Establish a safety perimeter ................................................. 140
2.1.4 Keep the machine clean ..................................................... 140
2.2 Precautions during maintenance .................................................... 140
2.2.1 Oil and grease ................................................................. 140
2.2.2 Tools ............................................................................ 141
2.2.3 Parts ............................................................................ 141
2.2.4 Dismantling the accessory .................................................. 141
2.2.5 Working under the machine ................................................. 141
2.2.6 Lighting ........................................................................ 142
2.2.7 Battery ......................................................................... 142
2.2.8 Hoses ........................................................................... 142
2.2.9 Radiator ventilator ............................................................ 142
2.2.10 Soldering .....................................................................
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143
2.2.11 Waste processing ............................................................
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143
3 Recommended greases and fluids ........................................................... 144
4 First maintenance .............................................................................
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145
4.1 After the first 50 hours of service ................................................... 145
5 List of periodic inspections and maintenance operations ................................ 146
6 Maintenance by the operator ................................................................ 150
6.1 Daily maintenance .................................................................... 150
6.1.1 Checking the machine before use .......................................... 150
6.1.2
Checks after using the machine ............................................ 150
6.1.3 Checking the commands ..................................................... 150
6.1.4 Checking the seat ............................................................. 150
6.1.5 Greasing points ............................................................... 151
6.1.6 Using the centralized greasing system ..................................... 152
6.1.7 Cleaning the separator/decanter ............................................ 152
6.1.8 Purging the fuel tank ......................................................... 153
6.1.9 Checking the hydraulic hoses ............................................... 153
6.1.10 Visual inspection of the fuel hoses ......................................
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.. 154
6.2 Maintenance every 50 hours ......................................................... 154
6.2.1 Greasing the pin and rotation crown ....................................... 154
6.3 Maintenance every 15 days .......................................................... 154
6.3.1 Checking the air conditioning/heating system ............................ 154
6.4 Non periodic maintenance ............................................................ 155
6.4.1 Fuse replacement ............................................................. 155
6.4.2 Replacing a bulb .............................................................. 155
6.4.3 Top up the windscreen washer fluid. ...................................... 156
6.4.4 Replacing the windscreen wiper ........................................... 156
6.5 Rubber track maintenance ........................................................... 156
6.5.1 Checking the condition of the tracks ....................................... 156
6.5.2 Track replacement ............................................................ 157
6.5.3 Tension check ................................................................. 1
58
6.5.4 Increasing the tension ........................................................ 159
6.5.5 Releasing the tension ......................................................... 1
60
6.6 Steel track maintenance ..............................................................
161
6.6.1 Checking the condition of the tracks ....................................... 1
61
6.6.2 Track replacement ............................................................ 1
61
6.6.3 Tension check ................................................................. 161
6.6.4 Increasing the tension ........................................................ 16
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6.6.5 Releasing the tension ......................................................... 16
3