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Yamato DP-6200 Technical Manual Download Page 7

YCO-1112-04-06

DP-6200

                   Technical Manual

      The DP-6200 can be setup to be calibrated with pound weights or with kilogram weights.  Check 

the setting of system parameter 78 (see section IV - Changing the Scale Setup).  000 sets the scale 

to be calibrated with kilogram weights, 001 sets the 60 lb and 300 lb scales to be calibrated with 

pound weights, and 002 sets the 150 lb scale to be calibrated with pound weights.

1)   Open the indicator housing by pulling the release tab forward and 

swinging the front panel of the housing forward.  Short the two test 

pins to the right of the CPU on the main board.  The Test Mode 

ennunciator and internal counts will display.

2)   Press and hold the 

��

 key and press the 

���

�����

 key.  If the 

scale indicates two point calibration mode, change it to three point 

calibration mode by pressing the 

���

�����

 key.

      If it becomes necessary to abort the calibration procedure before 

completing it, press the 

��

 key to return to the test mode.

3)   Remove all items from the scale platform, wait for the stable indi-

cator to display and press the 

�

 key.

4)   Place 1/2 the full capacity of the scale on the platform, wait for the 

stable indicator to display and press the 

�

 key.

5)   Place the full capacity of the scale on the platform, wait for the 

stable indicator to display and press the 

�

 key.

6)   The scale will return to Test Mode and indicate full scale counts of 

30000 for all kg, 27215 for 60 lb and 300 lb, and 34025 for 150 lb 

calibration.  The full scale counts should be /- 3 counts of 

the appropriate target.  Press the 

���

 key to exit Test Mode.

      If the scale indicates error 103, then reconfirm that system pa-

rameter 78 is set correctly for the weights being used and the 

capacity of the scale.  Verify that the correct weights, 1/2 capac-

ity and full capacity, are being used.  Make sure that nothing is 

restricting the motion of the platform, pressing against the platform 

or wedged between the upper and lower platform.  Remove any 

sources of vibration or electromagnetic radiation (i.e. - cell phones, 

power cables, motors, compressors, etc.)  Repeat the calibration 

procedure.  If the error repeats, see section V - Troubleshooting.

III Calibration

5

Test Mode

Two Point Mode

Three Point Mode

Zero Calibration

1/2 Capacity Calibration

Full Capacity Calibration

Full Scale Counts

Error 103

Summary of Contents for DP-6200

Page 1: ...YCO 1112 04 06 YAMATO CORPORATION 1775 S Murray Blvd Colorado Springs CO 80916 USA Tel 719 591 1500 Fax 719 591 1045 YAMATO TECH CORPORATION 112 19425 Langley By Pass Surrey B C V3S 6K1 Canada Tel 604 533 2338 Fax 604 533 0827 ...

Page 2: ... Name and Function of Parts Specifications III Calibration 5 IV Changing the Scale Setup 6 Changing Parameters User Mode Test Mode System Mode Factory Mode Standard Parameter Tables Parameter Descriptions V Troubleshooting 17 VI Wiring Diagram 19 VII Parts List 20 Table of Contents ...

Page 3: ...ncture the switch membrane panel 2 Use the specified power supply and choose a suitable environment If you do not the weight readings may be inaccurate and the scale may be damaged 3 The scale is a sensitive weighing instrument avoid physical shocks If you drop something on the scale overload the scale step on the platform or drop the scale the scale may be damaged and lose accuracy 4 If the scale...

Page 4: ...YCO 1112 04 06 DP 6200 Technical Manual II Description 2 FIG 1 FIG 2 FIG 3 Name and Function of Parts ...

Page 5: ...imum setpoint 5 Mode Indicator The scale is in setup mode Net Indicator The scale is indicating net weight Gross Indicator The scale is indicating gross weight Center of Zero Indicator The scale is at gross zero 6 Net Gross Key Toggles between gross and net weight readings Decrease Key Decreases setpoints Unit Selection Key Press both keys simultaneously to toggle between kilogram and either pound...

Page 6: ...ight seal Is not washdown with the RS 232C option installed Capacities and divisions Combined units such as pound ounce are not legal for trade The DP 6200 is available in four capacities It displays units of kilograms and one of the following three decimal pounds continuous ounces or pounds and ounces It is important to note that various parameter settings depend upon the mode decimal pound conti...

Page 7: ... the key 4 Place 1 2 the full capacity of the scale on the platform wait for the stable indicator to display and press the key 5 Place the full capacity of the scale on the platform wait for the stable indicator to display and press the key 6 The scale will return to Test Mode and indicate full scale counts of 30000 for all kg 27215 for 60 lb and 300 lb and 34025 for 150 lb calibration The full sc...

Page 8: ...cale and are rarely changed outside of the factory Factory Parameters are usually only changed if a different standard mode pound ounce or pound ounce is needed or if a different capacity load cell is installed Since these functions can al ter the accuracy of the scale the seal has to be broken to access Factory Mode through Test Mode Each parameter has two components the parameter keyword and the...

Page 9: ... 220 ROM version and a display segment check Press the key to exit Test Mode System Mode Enter Test Mode and then press the key and the key The display will show system parameter 30 Use the key to cycle through the system parameters 30 40 and then the user parameters 01 09 See the previous page for instructions on changing the parameters Press the key and the key to return to Test Mode or press th...

Page 10: ...on data 000 05 Communication speed 000 06 Character length 000 07 Parity 000 08 Stop bit length 001 09 Default mode 001 Key System Parameter All Word Cap 30 System ID 018 31 Gravity compensation 010 32 Linearity compensation 000 33 Steady state sampling count 004 34 Steady state count 012 35 Polarity steady state count 008 36 Steady state collapse count 020 37 Steady state average count 004 38 Zer...

Page 11: ...n 000 000 000 69 Hold release against increased wght 000 000 000 70 Stable mark 000 000 000 71 Tare function 002 002 002 72 Zero reset under tare operation 001 001 001 73 Power off with ON key 000 000 000 74 Special function for stability 000 000 000 75 Over under function 001 001 001 76 Tare cancel by Zero key toggle 000 000 000 77 bat display toggle 000 000 000 78 Conversion coefficient for lb c...

Page 12: ...000 000 000 69 Hold release against increased wght 000 000 000 70 Stable mark 000 000 000 71 Tare function 002 002 002 72 Zero reset under tare operation 001 001 001 73 Power off with ON key 000 000 000 74 Special function for stability 000 000 000 75 Over under function 001 001 001 76 Tare cancel by Zero key toggle 000 000 000 77 bat display toggle 000 000 000 78 Conversion coefficient for lb cal...

Page 13: ...n 000 000 000 69 Hold release against increased wght 000 000 000 70 Stable mark 000 000 000 71 Tare function 002 002 002 72 Zero reset under tare operation 001 001 001 73 Power off with ON key 000 000 000 74 Special function for stability 000 000 000 75 Over under function 001 001 001 76 Tare cancel by Zero key toggle 000 000 000 77 bat display toggle 000 000 000 78 Conversion coefficient for lb c...

Page 14: ...fied commands acceptable 002 Sends zero detection 003 Sends motion detection 004 Sends continuously 04 000 Communication data 000 Net weight 1 batch 001 Net weight tare weight gross weight 1 batch 002 Net weight tare weight gross weight 3 batches 003 Display content 1 batch 004 Serial printer format 1 batch 05 000 Communication speed 000 9600 bps 001 600 bps 002 1200 bps 003 2400 bps 004 4800 bps ...

Page 15: ...4 Steady state sampling count 000 255 34 012 Steady state count 000 255 35 008 Polarity steady state count 000 255 36 020 Steady state collapse count 000 255 37 004 Steady state average count 000 255 38 010 Zero tracking timing 000 Disable zero tracking 001 255 Zero tracking at specified counts 39 001 Neglectable change count 000 010 Number of counts 40 000 Simple test mode 000 User parameter vali...

Page 16: ... 50 full scale 2 increments 004 Increment change at 80 full scale 2 increments 005 Increment change at 64 full scale 2 increments 006 Increment change at 40 full scale 2 increments 53 Weighing capacity base value 000 099 54 Weighing capacity index value 001 004 55 Increment for lighter range 000 1 001 2 002 5 003 10 004 20 005 50 006 100 007 200 56 Location of decimal point 000 0 No decimal point ...

Page 17: ...2 Hold for weight more than net 10 divisions hold key invalid 003 Hold for weight more than net 20 divisions 004 Hold for weight more than net 20 divisions 10 invalid 005 Hold for weight more than net 20 divisions hold key invalid 10 invalid 69 Hold release against 000 Hold against any increased weight increased weight 001 005 Hold release against a specified increase 70 Stable mark 000 Display th...

Page 18: ... 255 91 Mechanical zero 1 000 255 Automatically set at span adjustment 92 Mechanical zero 2 000 255 Automatically set at span adjustment 93 Span coefficient 1 small 000 255 Automatically set at span adjustment 94 Span coefficient 2 small 000 255 Automatically set at span adjustment 95 Span coefficient 1 large 000 255 Automatically set at span adjustment 96 Span Coefficient 2 large 000 255 Automati...

Page 19: ...ge low When the weighed value is a few divi sions below calibrated zero this message will be displayed It is usually displayed when the platform is removed or has something wedged under it Place the platform on the platform support or re move any objects wedged under the platform Calibrate the scale Replace the logic board and or load cell Initial error on startup high When the initial weight is h...

Page 20: ...ty of the scale Verify that the correct weights 1 2 capacity and full capacity are being used Make sure that nothing is restricting the motion of the platform pressing against the platform or wedged between the upper and lower platform Remove any sources of vibration or electromagnetic radiation i e cell phones power cables motors compressors etc Repeat the calibration procedure Replace the logic ...

Page 21: ...YCO 1112 04 06 DP 6200 Technical Manual VI Wiring Diagram 19 ...

Page 22: ...YCO 1112 04 06 DP 6200 Technical Manual VIIParts List 20 ...

Page 23: ...YCO 1112 04 06 DP 6200 Technical Manual 21 VII Parts List ...

Page 24: ...YCO 1112 04 06 DP 6200 Technical Manual 22 VII Parts List ...

Page 25: ...YAM 1235 620022 Screw Tapping M3x13 Washer 2 23 YAM 1235 620023 Screw Tapping M4x10 1 24 YAM 1235 620024 Cable AC Adapter Jack 1 25 YAM 1235 620025 Nut Hex M2 SS 2 26 YAM 1235 620026 Screw Phillips Round M2x10 SS 2 27 YAM 1235 620027 Screw Phillips Round M4x10 SS 1 28 YAM 1235 620028 Bracket Pole Adjustable 1 29 YAM 1235 620029 Angle Adjuster 1 30 YAM 1235 620030 Spring Angle Adjuster 1 31 YAM 123...

Page 26: ...or 60 lb 1 114 YAM 1235 620114 Load Cell 150 kg for 150 lb 1 115 YAM 1235 620115 Load Cell 300 kg for 300 lb 1 116 YAM 1235 620116 Spider Bottom 1 117 YAM 1235 620117 Cover Bottom SS 1 118 YAM 1235 620118 Screw Phillips Round M4x10 SS 7 119 YAM 1235 620119 Leg Level 4 120 YAM 1235 620120 Nut Hex M10 SS 4 121 YAM 1235 620121 Cap Rubber for Level Leg 4 122 YAM 1235 620122 Bubble Level 1 123 YAM 1235...

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