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Yamato CA301, Instruction Manual

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Yamato CA301 Instruction Manual Download Page 25

22 

12.Replacement  Parts  List 

 

Symbol 

Name of parts 

Code 

№

 

Specifications 

Manufacturer 

- 

Trap packing 

CA30030150 

Silicon 

Yamato 

Science 

- 

Drain hose 

3040016022 

Φ

6

×Φ

18 

Yamato 

Science 

- 

Drain plug 

CA30040200 

Polyacetal 

Yamato 

Science 

ELB 

Power switch 

(Earth leakage 

breaker) 

LT00029774 

NV-L22GR 15A 30MA 

Mitsubishi 

Electric 

SW 

Refrigerator switch 

LT00021833 

LLK35L1 

OTAX 

X1 

Relay 

A0089 

AP3822K 

Panasonic 

MC 

Temperature indicator 

LT00034914 

TTM-204Q-RI-RUV 

Toho Denshi 

EL 

Refrigerator error lamp 

W0062 

BN5701 100V Red 

Sato Parts 

TF 

Transformer 

LT00033683 

UD11-01KB2 

Toyozumi 

 

Summary of Contents for CA301

Page 1: ...this unit to assure proper operation After reading these documents be sure to store them securely together with the Warranty at a handy place for future reference Warning Before operating the unit be sure to read carefully and fully understand important warnings in the operating instructions Yamato Scientific America Inc Santa Clara CA This paper has been printed on recycled paper ...

Page 2: ......

Page 3: ... Cautions for Handling 14 6 Maintenance 16 Daily inspection maintenance 16 When the unit is not to be used for a long time or when disposing 17 When the unit is not to be used for a long time or when disposing 17 Requests in case of disposal 17 8 Troubleshooting Guide 18 Check list 18 9 After sales service and warranty 19 When requesting a repair 19 10 Specifications 20 11 Connection Diagram 21 Co...

Page 4: ...require hospitalization or outpatient visits for a long time Note 2 Minor injury means a wound or an electrical shock that does not require hospitalization or outpatient visits for a long time Note 3 Property damage means damage to facilities devices and buildings or other properties Meanings of pictograms This pictogram indicates a matter that encourages the user to adhere to warning caution incl...

Page 5: ... Hazard of explosion Caution General cautions Electrical shock Burning Caution for no liquid heating Caution for water leak For water only Poisonous material Prohibitions General bans Fire ban Do not disassemble Do not touch Compulsions General compulsions Connect ground wire Install levelly Pull out the power plug Regular inspection ...

Page 6: ...th a strong force or twist to prevent electrical power cords from damaging A fire or an electrical shock may result Ensure sufficient ventilation when using flammable and combustible solutions If left at the room temperature or below for certain solutions flammable and combustible solutions ethanol etc may be vaporized and thus ignited and exploded by any ignition source switch etc Never try to di...

Page 7: ...ulting a personal injury We recommend making safety measures such as to avoid installing the unit at a place other than busy places This trap incorporates an air cooling refrigerator which produces waste heat Use the trap in a well ventilated or air conditioned place to prevent rising of the ambient temperature Higher ambient temperature causes drop of operation efficiency Moreover the refrigerato...

Page 8: ...with the main body lying on its side or in the tilted condition 6 Secure sufficient ventilation for the unit Do not operate the unit when its front side panels and vent holes are blocked Internal temperature of the unit will rise degrading the performance and an accident a malfunction or a fire may result 7 Do not operate the unit at such a place that may subject to splash Do not operate the unit ...

Page 9: ...ur customer service center Do not connect the grounding wire to any parts or lines other than a correct grounding terminal such as a gas pipe a water pipe or a telephone line Otherwise an accident or a malfunction may result 10 Use a dedicated outlet for the power supply Use a power supply that meets the electrical capacity of the unit Electrical capacity AC115V 50 60Hz 5 1A When the unit will not...

Page 10: ...etween objects to avoid it from being damaged Otherwise a fire or an electrical shock may result Do not place the power cord close to a stove or other heat generating device Sheath of the cord may burn and result in a fire or an electrical shock If the power cord should be damaged exposure of core wire or disconnection immediately turn the power switch of the main body off pull off the power plug ...

Page 11: ...excessive shock to the caster wheels and may damage them If such trouble is expected lift the unit and transport it over the gap When lifting never allow the product to tilt or lay on its side 3 When the installation place has been determined lock the product by pressing down the caster stopper lever 4 Check the drain plug Confirm that the drain plug has not been removed 5 Connect the power plug C...

Page 12: ... Rear view Lid For details see subsequent pages 詳細次頁参照 Power cord Casters Two stoppers provided to the front only Power switch Earth leakage breaker Operation panel For details see subsequent pages Air hole Rating nameplate serial No nameplate Drain hose ...

Page 13: ...n Refrigerator error lamp ON when the refrigerator is overloaded Temperature indicator Shows the temperature of cooling coil in the cold trap Used to display the temperature The indicator does not show any change even when the button is pressed Lid No Nomenclature Control operation IN side Connect to the vacuum equipment OUT side Connect to the vacuum pump Used to display the temperature These dis...

Page 14: ... any dust Damage or dust adhesion if any may deteriorate the degree of vacuum inside the trap tank Set gently the lid with nozzle on the trap packing while ensuring that IN and OUT are in the correct direction If the lid is not in tight contact with the trap packing vacuum leak may occur 4 Connect the vacuum hose Connect the IN side of the lid with nozzle to the vacuum unit and the OUT side to the...

Page 15: ...from IN and OUT nozzles Turn OFF the vacuum pump Allow ice in the trap to thaw in air or thaw it by pouring hot water When ice has been thawed remove the drain plug to discharge the entire amount Caution To prevent oil backflow in the vacuum pump return the vacuum pump switch to the atmospheric pressure once then turn it OFF this is to purge air 7 Turn OFF the power switch leakage breaker Turn OFF...

Page 16: ...0 60 時間 分 温度 2 Liquid temperature with the trap filled by 3 L of ethanol loaded state エタノール 3Ｌ 50 40 30 20 10 0 10 20 30 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 時間 分 温度 Conditions 115V 50Hz Room temperature 20 Conditions 115V 50Hz Room temperature 35 Room temperature 20 Trap cooling block cooling coil surface temperature no load Temperature Time minutes 3L of ethanol Temperature Time ...

Page 17: ...any possible dangers Caution 1 Maximum trap capacity The maximum trap capacity for the aqueous system is about 0 9Kg Filling the trap beyond this limit may cause clogging of IN and OUT nozzles 2 Never climb on the unit Never climb on the unit The unit may topple over or be damaged and a personal injury or a malfunction may result 3 Do not place objects on the unit Do not place objects on the unit ...

Page 18: ...ange may activate the refrigerator overload relay protection circuit and stop the refrigerator 9 Cautions for re startup When turn OFF the refrigerator switch once and turn it ON again take three or more minutes of interval Otherwise the refrigerator overload relay protective circuit is activated disabling startup of the refrigerator 10 About condensation Condensate may generate depending on the o...

Page 19: ...wer cord and conduct a test while it is activated First turn the ELB off Then turn it on and push the test button of the ELB with a pointed object such as a ball point pen and it is normal if it is turned off Clean the air vent Clogged filter will degraded cooling efficiency It also may cause a malfunction of the freezer Extent of clogging will differ depending on the environment or operating time...

Page 20: ...l components and materials used of this trap are as shown below Names of major parts Major materials Major components of the outer finish Outer finish Chromium free electro galvanized steel plate SECC Chemical proof bake coating Internal bath SUS304 stainless steel Nameplate Polyethylene PET resin film Corner Alkyl benzene sulfide resin ABS resin Trap packing Silicon rubber Principal components of...

Page 21: ...rmeasure Refrigerator error lamp ON Refrigerator overload Turn OFF power supply immediately and remove the cause of trouble in Check list Temperature does not drop After taking a certain time turn ON power supply again If the error lamp goes ON again call the service center If power outage occurs When the power is applied again after the unit has stopped due to power outage the unit will automatic...

Page 22: ...es and please fill in your dealer date of purchase and other information and store securely Warranty period is one full year from the date of purchase Repair service for free is available according to the conditions written on the warranty card For repairs after the warranty period consult your dealer or one of our sales offices Paid repair service is available on your request when the product s f...

Page 23: ...235mm Inner volume About 4L liquid level 3L Power supply rated current value 5 AC115V 50 60Hz 5 1A 15A Outer size 6 W345mm D475mm H726mm Mass About 50kg Accessories Operation manual guarantee card 1 The performance applies to the conditions with room temperature of 23 5 humidity of 65 RH 20 rated supply voltage of AC115V 50Hz and without load 2 The lowest achieving temperature is the temperature o...

Page 24: ...LB Earth leakage breaker EL Refrigerator error lamp SW Refrigerator switch PS Pressure switch TM Terminal board RC Running condenser ＣＭ X1 Relay SC Starting condenser OLR Overload relay FM Fan motor MC Temperature indicator CM Compressor motor Pt Pt sensor PTC PTC starter Black White Red ...

Page 25: ... plug CA30040200 Polyacetal Yamato Science ELB Power switch Earth leakage breaker LT00029774 NV L22GR 15A 30MA Mitsubishi Electric SW Refrigerator switch LT00021833 LLK35L1 OTAX X1 Relay A0089 AP3822K Panasonic MC Temperature indicator LT00034914 TTM 204Q RI RUV Toho Denshi EL Refrigerator error lamp W0062 BN5701 100V Red Sato Parts TF Transformer LT00033683 UD11 01KB2 Toyozumi ...

Page 26: ...hlorate and other perchlorates Potassium peroxide sodium peroxide barium peroxide and other inorganic peroxides Potassium nitrate sodium nitrate ammonium nitrate and other nitrates Sodium chlorite and other chlorites Calcium hypochlorite and other hypochlorites Flammable substances Ethyl ether gasoline acetaldehyde propylene chloride carbon disulfide and other substances with ignition point at a d...

Page 27: ...Before operating the unit Be sure to connect the ground wire Power supply is 10 Specifications Specification power supply P 6 P 6 P 20 2 Operation start Start operation 4 Installation procedures 5 Operation method Operation method P 8 P 11 12 Description 1 Operational descriptions Explain the customer about each assembly as per the operation manual 5 Operation method Operation method 1 Safety prec...

Page 28: ...ating instruction Never attempt to perform matters prohibited in this operation instruction Otherwise an unexpected accident may result Notice Descriptions in this operating instruction are subject to change without notice We will replace a manual with a missing page or paging disorder Instruction Manual Cold Trap CA301 First edition July 25 2016 Yamato Scientific America Inc 925 Walsh Avenue Sant...

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