CAMSHAFTS
5-14
6. Rotate the crankshaft a few times to
release the timing chain tensioner rod.
NOTE:
If the engine is not disassembled, set the
engine stop switch to “
”, and then crank the
engine a few times by pressing the start switch
for approximately 0.5–1.0 second each time.
7. Check that the timing chain is taut. If the
chain is slack, reinstall the timing chain ten-
sioner.
NOTE:
If the engine is not disassembled, start the
engine and check for any abnormal noise. If
any abnormal noise is heard, reinstall the tim-
ing chain tensioner.
8. Check:
• TDC mark “a”
Make sure the TDC mark on the pickup
rotor is aligned with the crankcase mating
surface “b”.
• Camshaft sprocket match mark “c”
Make sure the marks on the camshaft
sprockets are aligned with the edge of the
cylinder head “d”.
Out of alignment
→
Adjust.
Refer to the installation steps above.
9. Measure:
• Valve clearance
Out of specification
→
Adjust.
Refer to “ADJUSTING THE VALVE
CLEARANCE” on page 3-4.
10. Install:
• Cylinder head cover gasket
• Cylinder head cover
NOTE:
• Apply bond TB1541B “1” onto the mating
surfaces of the cylinder head cover and cylin-
der head cover gasket.
• Apply bond TB1215B “2” onto the mating
surfaces of the cylinder head cover gasket
and cylinder head.
• Tighten the cylinder head cover bolts stages
and in a crisscross pattern.
a
b
Cylinder head cover bolt
12 Nm (1.2 m·kg, 8.9 ft·lb)
New
1
1
1
2
Summary of Contents for YZFR6X(C) 2008
Page 1: ...SERVICE MANUAL YZFR6X C 13S 28197 10 LIT 11616 21 61 2008 ...
Page 6: ......
Page 8: ......
Page 57: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS 1 2 3 4 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 1 2 3 4 8 7 6 5 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 2 3 4 5 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 5 4 3 2 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 3 1 2 5 4 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 1 3 2 ...
Page 71: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 40 1 Oil pipe 2 Main axle 3 Drive axle ...
Page 72: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 1 2 3 4 ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 43 A A 2 1 3 4 5 6 7 8 6 13 8 9 15 14 9 10 11 12 ...
Page 76: ...CABLE ROUTING 2 45 EAS20430 CABLE ROUTING ...
Page 78: ...CABLE ROUTING 2 47 60 20 AA BB CC E E B D D B A A C C C ...
Page 80: ...CABLE ROUTING 2 49 ...
Page 82: ...CABLE ROUTING 2 51 ...
Page 84: ...CABLE ROUTING 2 53 ...
Page 86: ...CABLE ROUTING 2 55 ...
Page 88: ...CABLE ROUTING 2 57 ...
Page 90: ...CABLE ROUTING 2 59 A A ...
Page 92: ...CABLE ROUTING 2 61 ...
Page 95: ......
Page 135: ......
Page 206: ...CHAIN DRIVE 4 71 1 2 3 a a New ...
Page 209: ......
Page 240: ...PICKUP ROTOR 5 31 ...
Page 286: ...TRANSMISSION 5 77 ...
Page 300: ...WATER PUMP 6 13 ...
Page 316: ...AIR INDUCTION SYSTEM 7 15 EAS27040 AIR INDUCTION SYSTEM 2 1 2 4 3 4 3 6 4 5 A A ...
Page 323: ......
Page 324: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 330: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 336: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 339: ...CHARGING SYSTEM 8 16 ...
Page 340: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 344: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 351: ...SIGNALING SYSTEM 8 28 ...
Page 352: ...COOLING SYSTEM 8 29 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 355: ...COOLING SYSTEM 8 32 ...
Page 356: ...FUEL INJECTION SYSTEM 8 33 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 395: ...FUEL INJECTION SYSTEM 8 72 ...
Page 396: ...FUEL PUMP SYSTEM 8 73 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 399: ...FUEL PUMP SYSTEM 8 76 ...
Page 400: ...ELECTRICAL COMPONENTS 8 77 EAS27970 ELECTRICAL COMPONENTS ...
Page 402: ...ELECTRICAL COMPONENTS 8 79 1 5 4 3 2 6 7 8 9 10 12 13 11 14 15 16 17 18 ...
Page 404: ...ELECTRICAL COMPONENTS 8 81 EAS27980 CHECKING THE SWITCHES ...
Page 431: ......
Page 432: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...