Yamaha YZFR6X(C) 2008, Service Manual

Page: 208 / 434

CHECKING THE PRIMARY DRIVE GEAR .......................................... 5-42
CHECKING THE PRIMARY DRIVEN GEAR........................................ 5-42
CHECKING THE PULL LEVER SHAFT AND PULL ROD.................... 5-43
CHECKING THE OIL PUMP DRIVE SPROCKET
AND OIL PUMP DRIVE CHAIN ............................................................ 5-43
INSTALLING THE CLUTCH.................................................................. 5-43
SHIFT SHAFT ............................................................................................. 5-46
CHECKING THE SHIFT SHAFT .......................................................... 5-47
CHECKING THE STOPPER LEVER.................................................... 5-47
INSTALLING THE SHIFT SHAFT ......................................................... 5-47
OIL PUMP ................................................................................................... 5-48
REMOVING THE OIL PAN ................................................................... 5-51
CHECKING THE OIL PUMP ................................................................ 5-51
CHECKING THE RELIEF VALVE ......................................................... 5-51
CHECKING THE OIL PIPES ................................................................ 5-52
CHECKING THE OIL STRAINER......................................................... 5-52
ASSEMBLING THE OIL PUMP ............................................................ 5-52
INSTALLING THE OIL PAN .................................................................. 5-52
CRANKCASE ............................................................................................. 5-53
DISASSEMBLING THE CRANKCASE ................................................. 5-55
CHECKING THE CRANKCASE ........................................................... 5-55
CHECKING THE OIL PIPE................................................................... 5-55
CHECKING THE TIMING CHAIN ......................................................... 5-55
ASSEMBLING THE CRANKCASE .......................................................5-55
CONNECTING RODS AND PISTONS .......................................................5-57
REMOVING THE CONNECTING RODS AND PISTONS..................... 5-58
CHECKING THE CYLINDERS AND PISTONS .................................... 5-58
CHECKING THE PISTON RINGS ........................................................ 5-59
CHECKING THE PISTON PINS ........................................................... 5-60
CHECKING THE CONNECTING RODS .............................................. 5-61
INSTALLING THE CONNECTING RODS AND PISTONS ................... 5-62
CRANKSHAFT ........................................................................................... 5-65
REMOVING THE CRANKSHAFT JOURNAL BEARINGS ................... 5-66
CHECKING THE OIL NOZZLES .......................................................... 5-66
CHECKING THE CRANKSHAFT AND CONNECTING RODS ............ 5-66
INSTALLING THE CRANKSHAFT........................................................ 5-68
TRANSMISSION ......................................................................................... 5-69
REMOVING THE TRANSMISSION ...................................................... 5-73
CHECKING THE SHIFT FORKS .......................................................... 5-73
CHECKING THE SHIFT DRUM ASSEMBLY........................................ 5-73
CHECKING THE TRANSMISSION ...................................................... 5-74
ASSEMBLING THE MAIN AXLE AND DRIVE AXLE ........................... 5-74
INSTALLING THE TRANSMISSION..................................................... 5-75