Yamaha YZF R1 Owner'S Manual Download Page 75

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-17

4. Remove the radiator cap.

WARNING! Never attempt to re-
move the radiator cap when the
engine is hot.

[EWA10381]

5. Remove the coolant drain bolt and

its gasket to drain the cooling sys-
tem.

6. Remove the coolant reservoir cov-

er by removing the bolts, and then
remove the coolant reservoir cap.

7. Remove the coolant reservoir by

removing the bolts, and then turn
the reservoir upside down to emp-
ty it.

8. After the coolant is completely

drained, thoroughly flush the cool-
ing system with clean tap water.

9. Install the coolant reservoir by in-

stalling the bolts.

10. Install the coolant drain bolt and its

new gasket, and then tighten the
bolt to the specified torque.

1. Radiator cap

1. Coolant drain bolt

2. Gasket

1. Coolant reservoir cover
2. Bolt

1. Coolant reservoir cap

1. Coolant reservoir
2. Bolt

Tightening torque:

Coolant drain bolt:

7 Nm (0.7 m·kgf, 5.1 ft·lbf)

U1KB11E0.book Page 17 Monday, August 8, 2011 11:14 AM

Summary of Contents for YZF R1

Page 1: ...DIC183 1KB 28199 11 YZFR1B C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 25 45 ...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U1KB11E0 book Page 1 Monday August 8 2011 11 14 AM ...

Page 3: ...ntain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancie...

Page 4: ...ntial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING N...

Page 5: ... Motor Corporation U S A 1st edition July 2011 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 25 45 U1KB11E0 book Page 2 Monday August 8 2011 11 14 AM ...

Page 6: ... 2 Engine break in 6 3 Parking 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing cowlings 7 9 Checking the spark plugs 7 11 Canister for California only 7 12 Engine oil and oil filter cartridge 7 13 Coolant 7 15 Air filter element 7 18 Checking the eng...

Page 7: ...lb 7 38 Auxiliary light 7 38 Supporting the motorcycle 7 39 Troubleshooting 7 39 Troubleshooting charts 7 41 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTOR...

Page 8: ...e They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 2 3 1 4 5 6 8 7 U1KB11E0 book Page 1 Monday August 8 2011 11 14 AM ...

Page 9: ... ATMOSPHERE 14B 21686 00 VACUUM HOSE ROUTING 1 4 3 2 14B 21684 00 INTAKE MANIFOLD PRESS SENSOR NOTICE Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 4B5 2815K 00 2 California only 1 3 California only U1KB11E0 book Page 2 Monday August 8 2011 11 14 AM ...

Page 10: ...clothing PREMIUM UNLEADED GASOLINE ONLY 91 Min Pump Octane R M 2 3JJ 28446 A1 1 kg 2 lbs 4BR 24877 A0 LOAD LIMIT Cold tire normal pressure should be set as follows Up to 90 kg 198 lbs load 250 kPa 2 50 kgf cm2 36 psi 290 kPa 2 90 kgf cm2 42 psi 90 kg 198 lbs 250 kPa 2 50 kgf cm2 36 psi 290 kPa 2 90 kgf cm2 42 psi maximum load 14B 21668 00 8 7 4 5 6 U1KB11E0 book Page 3 Monday August 8 2011 11 14 A...

Page 11: ...assenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when ...

Page 12: ...d contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The eng...

Page 13: ... of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires Never attach any...

Page 14: ...r front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles Certain access...

Page 15: ...ie downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs...

Page 16: ... absorber assembly compression damping force adjusting bolt for fast compression damping page 4 29 8 Shock absorber assembly compression damping force adjusting bolt for slow compression damping page 4 29 9 Shock absorber assembly spring preload adjusting screw page 4 29 10 Shock absorber assembly rebound damping force adjusting screw page 4 29 11 Engine oil drain bolt page 7 13 12 Coolant drain b...

Page 17: ...age 4 24 5 Battery page 7 32 6 Owner s tool kit page 7 2 7 Fuel tank cap page 4 21 8 Front fork rebound damping force adjusting screw page 4 27 9 Radiator cap page 7 15 10 Engine oil filler cap page 7 13 11 Engine oil level check window page 7 13 12 Rear brake light switch page 7 24 13 Rear brake fluid reservoir page 7 25 U1KB11E0 book Page 2 Monday August 8 2011 11 14 AM ...

Page 18: ... 17 2 Left handlebar switches page 4 15 3 Main switch steering lock page 4 1 4 Multi function meter unit page 4 7 5 Front brake fluid reservoir page 7 25 6 Right handlebar switches page 4 15 7 Throttle grip page 7 19 8 Brake lever page 4 17 U1KB11E0 book Page 3 Monday August 8 2011 11 14 AM ...

Page 19: ...o the high speed range Mode A Mode A offers a sportier engine re sponse in the low to mid speed range compared to mode STD Mode B Mode B offers response that is some what less sharp compared to mode STD for riding situations that require especially sensitive throttle operation EAU10460 Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to...

Page 20: ...he electrical systems will be switched off which may result in loss of control or an accident EAU10683 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key i...

Page 21: ...is also equipped with a self diagnosis device for the oil level detection circuit If a problem is detected in the oil level detection circuit the following cycle will be repeated until the malfunction is corrected The oil level warning light will flash ten times then go off for 2 5 seconds If this occurs have a Yamaha dealer check the vehicle EAU11365 Fuel level warning light This warning light co...

Page 22: ...s occurs stop the engine immediately and allow the en gine to cool The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit NOTICE ECA10021 Do n...

Page 23: ... 116 C 104 242 F Coolant temperature is dis played OK Go ahead with riding Above 117 C Above 243 F Coolant temperature flashes Warning light comes on Stop the vehicle and allow it to idle until the coolant temperature goes down If the temperature does not go down stop the engine See page 7 42 U1KB11E0 book Page 5 Monday August 8 2011 11 14 AM ...

Page 24: ... traction control system is set to a TCS mode other than OFF and the traction control system is operating the indicator light flashes If the traction control system disables while riding TCS OFF is displayed and the indicator warning light and en gine trouble warning light come on See page 4 18 for an explanation of the traction control system Try to reset the traction control system and the light...

Page 25: ... a traction control system mode dis play which shows the selected traction control system mode a self diagnosis device a display brightness and shift tim ing indicator light control mode TIP Be sure to turn the key to ON be fore using the SELECT and RE SET buttons except for setting the display brightness and shift timing indicator light control mode To switch the speedometer and odometer tripmete...

Page 26: ... SELECT button and then release it to start the clock To display the stopwatch To change the display to the stopwatch mode push the SELECT button and RESET button together To change the display back to the clock mode push the SELECT button and RE SET button together however this is not possible when the stopwatch is counting Standard measurement 1 Push the RESET button to start the stopwatch 2 Pus...

Page 27: ...lit time displays on the stopwatch 3 Push the SELECT button to switch the displayed split time in ascending order i e 1 2 3 4 and the RESET button to switch the displayed split time in de scending order i e 20 19 18 17 TIP To switch between the reverse chronological order mode and the speed mode push the SELECT button for at least one second to cancel the currently selected mode and then repeat st...

Page 28: ...r AVE_ _ _ MPG ODO TRIP 1 TRIP 2 TRIP F To reset a tripmeter select it by push ing the SELECT button and then push the RESET button for at least one second If you do not reset the fuel reserve trip meter manually it resets itself automat ically and the display returns to the prior mode after refueling and traveling 5 km 3 mi Instantaneous fuel consumption mode The instantaneous fuel consumption di...

Page 29: ...ond when one of the displays is shown To reset the average fuel consumption display select it by pushing the SE LECT button and then push the RE SET button for at least one second TIP After resetting an average fuel con sumption display _ _ _ is shown for that display until the vehicle has trav eled 1 km 0 6 mi Transmission gear display This display shows the selected gear The neutral position is ...

Page 30: ... Push the RESET button again to re turn to the coolant temperature display TIP Even if the air intake temperature is set to be displayed the coolant temperature warning light comes on if the engine overheats When the key is turned to ON the coolant temperature is auto matically displayed even if the air intake temperature was displayed prior to turning the key to OFF When the air intake temperatur...

Page 31: ... the key to ON and then re lease the SELECT button after five seconds The display bright ness function is selected 4 Push the SELECT button to switch the functions in the order below a Display brightness This function allows you to ad just the brightness of the dis plays and tachometer to suit the outside lighting conditions b Shift timing indicator light activ ity This function allows you to choo...

Page 32: ...cator light stays on when activated This setting is selected when the indicator light stays on The indicator light flashes when activated This setting is selected when the indicator light flashes four times per second The indicator light is deacti vated in other words it does not come on or flash This setting is selected when the indicator light flashes once every two seconds 2 Push the SELECT but...

Page 33: ...ator light remains deactivated 1 Push the RESET button to select the desired engine speed for deac tivating the indicator light 2 Push the SELECT button to con firm the selected engine speed The control mode changes to the shift timing indicator light bright ness function To adjust the shift timing indicator light brightness 1 Push the RESET button to select the desired indicator light bright ness...

Page 34: ... cy such as when the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU41700 The engine trouble warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction EAU47494 Drive mode swi...

Page 35: ...ation with the clutch lever when shifting the gears of the 6 speed con stant mesh transmission equipped on this motorcycle EAU33851 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip The brake lever is equipped with a brake lever position adjusting knob To adjust the distance between the brake lever and the handleba...

Page 36: ... assists by regulating engine power as needed un til traction is restored The traction con trol system indicator warning light flashes to let the rider know that traction control has engaged WARNING EWA15431 The traction control system is not a substitute for riding appropriately for the conditions Traction control cannot prevent loss of traction due to excessive speed when entering turns when acc...

Page 37: ...r the throttle grip must be com pletely closed The traction control sys tem cannot be turned on or off while the vehicle is moving NOTICE ECA16800 Use only the specified tires See page 7 20 Using different sized tires will prevent the traction control system from controlling tire rotation accurately Setting the traction control system WARNING EWA16070 Changing settings while riding can distract th...

Page 38: ...ouble warning light should go off after the motorcycle reaches at least 20 km h 12 mi h If the traction control system indicator warning light and or engine trouble warning light still remain on after resetting the motorcycle may still be ridden however have a Yamaha dealer check the motorcycle as soon as possible NOTICE ECA17731 Keep any type of magnets in cluding magnetic pick up tools magnetic ...

Page 39: ...g fuel is a fire hazard EAU13221 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi ...

Page 40: ...he valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use premium unleaded gaso line with a pump octane number R M 2 of 91 or higher or a research octane number of 95 or higher If knocking or pinging occurs use a gasoline of a different brand Use of un leaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of ...

Page 41: ...m WARNING EWA10862 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing any maintenance work Do not allow...

Page 42: ...he seat down to lock it in place 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat 2 Pull up the corners on the rear of the rider seat as shown remove the bolts with the hexagon wrench located on the bottom of the pas senger seat and then pull the seat off To install the rider seat 1 Insert the projections into the seat holders as shown then place the seat in the ori...

Page 43: ...elmet to the helmet holder 1 Remove the passenger seat See page 4 24 2 Attach the helmet to the helmet holder and then securely install the passenger seat WARNING Never ride with a helmet at tached to the helmet holder since the helmet may hit ob jects causing loss of control and possibly an accident EWA10161 To release the helmet from the hel met holder Remove the passenger seat remove the helmet...

Page 44: ...not to let any water enter the storage compartment WARNING EWA10961 Do not exceed the load limit of 1 kg 2 lb for the storage com partment Do not exceed the maximum load of 189 kg 417 lb for the ve hicle EAU47442 Rider footrest position The rider footrests can be adjusted to one of two positions to suit the rider s preference Have a Yamaha dealer ad just the position of the rider footrests Left si...

Page 45: ...s equipped with a re bound damping force adjusting screw and the left front fork leg with a com pression damping force adjusting screw NOTICE ECA10101 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the sp...

Page 46: ...g turn the adjusting screw in direction a To decrease the com pression damping force and thereby soften the compression damping turn the adjusting screw in direction b TIP Be sure to perform this adjustment on the left front fork leg Spring preload setting Minimum soft 0 Standard 2 Maximum hard 5 1 Rebound damping force adjusting screw Rebound damping setting Minimum soft 25 click s in direction b...

Page 47: ... force adjusting bolt for slow compression damping NOTICE ECA10101 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting screw in direction a To decrease the spring preload and there by soften the suspension turn the ad justing screw in direction b Rebound damp...

Page 48: ... b 1 Rebound damping force adjusting screw Rebound damping setting Minimum soft 20 click s in direction b Standard 15 click s in direction b Maximum hard 3 click s in direction b With the adjusting screw fully turned in direction a 1 a b 1 Compression damping force adjusting bolt for fast compression damping 2 Compression damping force adjusting bolt for slow compression damping 1 2 a b Compressio...

Page 49: ...shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EAU15181 Luggage str...

Page 50: ...off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU44892 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing ...

Page 51: ... Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switc...

Page 52: ...ints ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or dam age and check hose connections 4 21 4 23 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 13 Coolant Check coolant level in reservoir If necessa...

Page 53: ...ttle grip free play and lubricate cable and grip housing 7 19 7 29 Control cables Make sure that operation is smooth Lubricate if necessary 7 28 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 26 7 28 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 20 7 22 Brake and shift pedals Make s...

Page 54: ...tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 32 ITEM CHECKS PAGE U1KB11E0 book Page 3 Monday August 8 2011 11 14 AM ...

Page 55: ... pushing the start switch an engine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU51870 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear wi...

Page 56: ...ble for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not ...

Page 57: ...recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various...

Page 58: ...eat may cause discoloration of the exhaust pipe but this is normal EAU17213 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn inc...

Page 59: ...n performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 2 for more in formation about carbon monox ide WARNING EWA15460 Brake discs calipers ...

Page 60: ...he owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit 1 U1KB11E0 book Page 2 Monday August 8 2...

Page 61: ... 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crank...

Page 62: ...ys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months U1KB11E0 book Page 4 Monday August 8 2011 11 14 AM ...

Page 63: ... or replace cable 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Wheels Check runout and for damage Replace if necessary 7 Tires Check tread depth and f...

Page 64: ... based grease Every 16000 mi 25000 km 12 Steering damper Check operation and for oil leak age 13 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 14 Brake lever pivot shaft Apply silicone grease lightly 15 Brake pedal pivot shaft Apply lithium soap based grease lightly 16 Clutch lever pivot shaft Apply lithium soap based grease lightly 17 Shift pedal pivot shaft Appl...

Page 65: ...il Change warm engine before draining 24 Engine oil filter car tridge Replace 25 Cooling system Check hoses for cracks or dam age Replace if necessary Change with ethylene glycol anti freeze coolant every 24 months Change 26 Front and rear brake switches Check operation 27 Control cables Apply Yamaha chain and cable lube or engine oil thoroughly No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 100...

Page 66: ...l the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 28 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 29 Lights signals and switches Check operation Adjust headlight be...

Page 67: ...h time a cowl ing needs to be removed and installed EAU47252 Cowlings A and B To remove a cowling 1 Remove the quick fastener screws and the quick fasteners and then take the cowling off 2 Disconnect the turn signal light lead coupler 1 Cowling A 2 Cowling C 1 2 1 Cowling B 2 Cowling D 2 1 1 Quick fastener screw 1 Cowling A 2 Cowling B 3 Quick fastener 1 1 2 3 1 3 U1KB11E0 book Page 9 Monday Augus...

Page 68: ...and D To remove a cowling 1 Remove cowling A if removing cowling C or cowling B if remov ing cowling D See page 7 9 2 Remove the quick fastener screws 3 Slide the cowling forward to un hook its projection from the slot and then pull the cowling off 1 Turn signal light lead coupler 1 Slot 2 Projection 1 2 1 1 Slot 2 Projection 1 2 1 Cowling C 2 Quick fastener screw 1 Slot 2 Projection 2 2 2 2 1 1 2...

Page 69: ... addition the condition of the spark plugs can re veal the condition of the engine The porcelain insulator around the cen ter electrode of each spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally and all spark plugs installed in the en gine should have the same color If any spark plug shows a distinctly different color the engine could be operating im pro...

Page 70: ...amaged The spark plug cap may be difficult to remove because the rubber seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EAU19681 Canister for California only This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before oper...

Page 71: ... The engine oil should be between the minimum and maximum level marks 4 If the engine oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter cartridge replace ment 1 Remove cowlings C and D See page 7 9 2 Start the engine warm it up for several minutes and then turn it off 3 Place an ...

Page 72: ... to the specified torque with a torque wrench 8 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque 9 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap 1 Oil filter cartridge 2 Oil filter wrench 1 2 1 O ring 1 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf...

Page 73: ... engine off and have a Yamaha dealer check the vehicle 11 Turn the engine off wait a few min utes until the oil settles and then check the oil level and correct it if necessary 12 Install the cowlings EAU20070 Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAU38173 To...

Page 74: ...em will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10472 4 Install the reservoir cap and then install the coolant reservoir cover by installing the bolts EAU47303 To change the coolant 1 Place the vehicle on a l...

Page 75: ...bolts and then turn the reservoir upside down to emp ty it 8 After the coolant is completely drained thoroughly flush the cool ing system with clean tap water 9 Install the coolant reservoir by in stalling the bolts 10 Install the coolant drain bolt and its new gasket and then tighten the bolt to the specified torque 1 Radiator cap 1 Coolant drain bolt 2 Gasket 1 1 2 1 Coolant reservoir cover 2 Bo...

Page 76: ...hicle for coolant leakage If coolant is leaking have a Yamaha dealer check the cooling system 16 Install the coolant reservoir cover by installing the bolts 17 Install the cowlings EAU36764 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the air filter element Antifreeze water mixtu...

Page 77: ...hrottle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Engin...

Page 78: ...model WARNING EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Tire air pressure ...

Page 79: ...sign otherwise the handling characteristics of the motorcy cle may be different which could lead to an accident Always make sure that the valve caps are securely installed to prevent air pressure leakage Use only the tire valves and valve cores listed below to avoid tire deflation during a high speed ride After extensive tests only the tires list ed below have been approved for this model by Yamah...

Page 80: ...warpage or oth er damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire...

Page 81: ...hten the locknut EAU37913 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14211 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the v...

Page 82: ...The front brake calipers are equipped with two sets of brake pads Each front brake pad is provided with one or two wear indicator grooves which allow you to check the brake pad wear without having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that a wear indicator groove almost appears have a Yamaha dealer replace the bra...

Page 83: ... deteriorate causing leak age Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECA17640 Brake fluid may damage painted sur faces or plastic parts Alway...

Page 84: ...e intervals listed below or whenever they are damaged or leak ing Oil seals Replace every two years Brake hoses Replace every four years EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary EAU22774 To check the drive chain slack 1 Place the motorcycle on the side stand TIP When checking and adjusting the drive chain slack there should be no...

Page 85: ...her vital parts of the motorcycle and can lead to chain slippage or breakage To prevent this from occurring keep the drive chain slack with in the specified limits ECA10571 TIP Using the alignment marks on each side of the swingarm make sure that both drive chain pullers are in the same position for proper wheel alignment 3 Tighten the axle nut then the lock nuts to their specified torques 4 Make ...

Page 86: ...ipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they may contain substances that could damage the O rings ECA11111 EAU23095 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the...

Page 87: ...stalled Even though the cover is installed correctly it does not completely protect the cable from water entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU44273 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked befor...

Page 88: ...d should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10731 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricants Brake lever Silicone ...

Page 89: ...eck the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds ...

Page 90: ...a Yamaha dealer check or repair the steering EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU51960 Battery The battery is located under the rider seat See page 4...

Page 91: ...d touching the cover and the battery positive terminal at the same time with a tool will cause a short cir cuit and sparks To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories NOTICE ECA16521 To charge a VRLA Valv...

Page 92: ...stem fuse and the fuse boxes which contain the fuses for the individual circuits are located under the rider seat See page 4 24 TIP To access the fuel injection system fuse remove the starter relay cover by pulling it upward 1 Fuel injection system fuse 2 Fuel injection system spare fuse 3 Fuse box 4 Main fuse 1 2 3 4 1 Ignition fuse 2 Signaling system fuse 3 Electronic throttle valve fuse 4 Backu...

Page 93: ...TICE ECA10650 Take care not to damage the follow ing parts Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do ...

Page 94: ...ace a new headlight bulb into po sition and then secure it with the bulb holder 5 Connect the headlight coupler 6 Install the headlight bulb cover by turning it clockwise 7 Have a Yamaha dealer adjust the headlight beam if necessary 1 Do not touch the glass part of the bulb 1 Headlight bulb cover 1 1 Headlight coupler 1 Headlight bulb 2 Headlight bulb holder 1 1 2 U1KB11E0 book Page 36 Monday Augu...

Page 95: ...y removing the screw 2 Remove the turn signal light bulb socket together with the bulb by turning it counterclockwise 3 Remove the burnt out bulb by pull ing it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by turning it clockwise 6 Install the turn signal light unit by installing the screw 1 Turn signal light unit 2 Screw 2 1 1 Turn signal light bulb socket 1...

Page 96: ...4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing it in 6 Install the license plate light unit by installing the screws EAU44940 Auxiliary light This model is equipped with an LED type auxiliary light If the auxiliary light does not come on have a Yamaha dealer check it 1 License plate light unit 2 Screw 1 2 1 License plate light bulb 2 License plate light ...

Page 97: ...jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU25871 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart...

Page 98: ...RIODIC MAINTENANCE AND ADJUSTMENT 7 40 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage U1KB11E0 book Page 40 Monday August 8 2011 11 14 AM ...

Page 99: ...er check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns o...

Page 100: ...ped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for le...

Page 101: ...utlets with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Alway...

Page 102: ...mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corro...

Page 103: ... any remaining dirt 6 Touch up minor paint damage caused by stones etc 7 Wax all painted surfaces 8 Let the motorcycle dry completely before storing or covering it WARNING EWA11131 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac eto...

Page 104: ...spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark p...

Page 105: ...MOTORCYCLE CARE AND STORAGE 8 5 8 TIP Make any necessary repairs before storing the motorcycle U1KB11E0 book Page 5 Monday August 8 2011 11 14 AM ...

Page 106: ...cartridge replacement 3 93 L 4 15 US qt 3 46 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 73 L 2 89 US qt 2 40 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline only Fuel tank capacity 18 0 L 4 76 US gal 3 96 Imp gal Fuel reserve amount...

Page 107: ...kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT6 00 Front brake Type Dual disc brake Operation Right hand operation Specified brake fluid DOT 4 Rear brake Type Single disc brake Operation Right foot ...

Page 108: ... indicator light LED Oil level warning light LED Turn signal indicator light LED Fuel level warning light LED Coolant temperature warning light LED Engine trouble warning light LED Shift timing indicator light LED Traction control system indicator warning light LED Fuses Main fuse 50 0 A Headlight fuse 20 0 A Signaling system fuse 10 0 A Ignition fuse 15 0 A Radiator fan fuse 10 0 A 2 Fuel injecti...

Page 109: ...ntification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and m...

Page 110: ...when ordering spare parts from a Yamaha dealer EAU48540 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed on the air filter case cover This label shows specifications related to exhaust emissions as re quired by federal law state law and En vironment Canada 1 Model label 1 1 Vehicle Emission Control Information label 1 U1KB11E0 book Page 2 Monda...

Page 111: ... and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seve...

Page 112: ...icle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc E...

Page 113: ...inder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km ...

Page 114: ...RMATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U1KB11E0 book Page 6 Monday August 8 2011 11 14 AM ...

Page 115: ...r warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha ...

Page 116: ...y later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires war...

Page 117: ...ed repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing...

Page 118: ...ked protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U1KB11E0 book Page 10 Monday August 8 2011 11 14 AM ...

Page 119: ...ng 7 34 H Handlebar switches 4 15 Headlight bulb replacing 7 35 Helmet holder 4 25 High beam indicator light 4 3 Horn switch 4 16 I Identification numbers 10 1 Ignition circuit cut off system 4 32 Indicator lights and warning lights 4 3 K Key identification number 10 1 L Labels location 1 1 License plate light bulb replacing 7 38 Luggage strap holders 4 31 M Main switch steering lock 4 1 Maintenan...

Page 120: ...ontrol system switch 4 16 Troubleshooting 7 39 Troubleshooting charts 7 41 Turn signal indicator lights 4 3 Turn signal light bulb replacing 7 37 Turn signal switch 4 16 V Valve clearance 7 19 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 32 Wheels 7 22 U1KB11E0 book Page 2 Monday August 8...

Page 121: ...Genuine Yamaha Accessories will fit right and perform right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technici...

Page 122: ...PRINTED IN JAPAN 2011 08 0 9 2 CR E DIC183 PRINTED ON RECYCLED PAPER ...

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