VALVES AND VALVE SPRINGS
5-27
c. After installing the valve guide, expand the
hole in the valve guide with the valve guide
remover & installer set (ø5.5) “3” to obtain the
proper valve-stem-to-valve-guide clearance.
TIP
After replacing the valve guide, reface the valve
seat.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
3. Eliminate:
•
Carbon deposits
(from the valve face and valve seat)
4. Check:
•
Valve face
Pitting/wear
Grind the valve face.
•
Valve stem end
Mushroom shape or diameter larger than the
body of the valve stem
Replace the valve.
5. Measure:
•
Valve stem runout
Out of specification
Replace the valve.
TIP
•
When installing a new valve, always replace
the valve guide.
•
If the valve is removed or replaced, always re-
place the valve stem seal.
EAM30092
CHECKING THE VALVE SEATS
1. Eliminate:
•
Carbon deposits
(from the valve face and valve seat)
2. Check:
•
Valve seat
Pitting/wear
Replace the cylinder head.
3. Measure:
•
Valve seat contact width “a”
Out of specification
Replace the cylinder
head.
Valve guide remover & installer
set (ø5.5)
90890-04016
Valve guide remover (5.5 mm)
YM-01122
Valve guide installer (ø5.5)
90890-04015
Valve guide installer (5.5 mm)
YM-04015
Valve guide reamer (5.5 mm)
90890-01196
Valve guide reamer (5.5 mm)
YM-01196
2
2
2
1
1
Valve stem runout
0.010 mm (0.0004 in)
Valve seat contact width (intake)
0.90–1.10 mm (0.0354–0.0433 in)
Limit
1.5 mm (0.06 in)
Valve seat contact width (ex-
haust)
0.90–1.10 mm (0.0354–0.0433 in)
Limit
1.5 mm (0.06 in)
Summary of Contents for YZ450FX 2019
Page 7: ...EAM20162 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY ...
Page 10: ......
Page 12: ......
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 20 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 ...
Page 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 26 1 Connecting rod 2 Oil nozzle 3 Crankshaft ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 73: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 30 1 Oil filter element 2 Oil pump 3 Oil strainer ...
Page 74: ...CABLE ROUTING DIAGRAM 2 31 EAM20152 CABLE ROUTING DIAGRAM ...
Page 76: ...CABLE ROUTING DIAGRAM 2 33 ...
Page 78: ...CABLE ROUTING DIAGRAM 2 35 ...
Page 80: ...CABLE ROUTING DIAGRAM 2 37 ...
Page 82: ...CABLE ROUTING DIAGRAM 2 39 ...
Page 84: ...CABLE ROUTING DIAGRAM 2 41 ...
Page 86: ...CABLE ROUTING DIAGRAM 2 43 ...
Page 126: ...ELECTRICAL SYSTEM 3 38 ...
Page 178: ...FRONT FORK 4 50 1 ...
Page 196: ...CHAIN DRIVE 4 68 ...
Page 274: ...TRANSMISSION 5 75 ...
Page 282: ...WATER PUMP 6 7 ...
Page 295: ......
Page 296: ...IGNITION SYSTEM 8 1 EAM20142 IGNITION SYSTEM EAM30277 CIRCUIT DIAGRAM ...
Page 300: ...ELECTRIC STARTING SYSTEM 8 5 EAM20143 ELECTRIC STARTING SYSTEM EAM30279 CIRCUIT DIAGRAM ...
Page 304: ...CHARGING SYSTEM 8 9 EAM20144 CHARGING SYSTEM EAM30282 CIRCUIT DIAGRAM ...
Page 307: ...CHARGING SYSTEM 8 12 ...
Page 308: ...SIGNALING SYSTEM 8 13 EAM20154 SIGNALING SYSTEM EAM30348 CIRCUIT DIAGRAM ...
Page 312: ...COOLING SYSTEM For JPN 8 17 EAM20155 COOLING SYSTEM For JPN EAM30350 CIRCUIT DIAGRAM ...
Page 315: ...COOLING SYSTEM For JPN 8 20 ...
Page 316: ...FUEL INJECTION SYSTEM 8 21 EAM20145 FUEL INJECTION SYSTEM EAM30284 CIRCUIT DIAGRAM ...
Page 341: ...FUEL INJECTION SYSTEM 8 46 ...
Page 342: ...FUEL PUMP SYSTEM 8 47 EAM20146 FUEL PUMP SYSTEM EAM30287 CIRCUIT DIAGRAM ...
Page 345: ...FUEL PUMP SYSTEM 8 50 ...
Page 346: ...ELECTRICAL COMPONENTS 8 51 EAM20147 ELECTRICAL COMPONENTS 1 2 3 4 6 7 8 9 5 ...
Page 348: ...ELECTRICAL COMPONENTS 8 53 1 2 3 4 5 11 10 6 7 8 9 ...
Page 372: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7 ...
Page 382: ...CHASSIS 10 9 ...
Page 384: ......
Page 387: ...YZ450FXK 2019 WIRING DIAGRAM B3J 28199 10_W D indd 1 2018 04 18 11 44 57 ...
Page 388: ...YZ450FXK 2019 WIRING DIAGRAM B3J 28199 10_W D indd 2 2018 04 18 11 44 57 ...