5-33
SWINGARM
HANDLING NOTE
Support the machine securely so
there is no danger of it falling over.
REMOVING THE BEARING
1. Remove:
• Bearing "1"
Remove the bearing by pressing its
outer race.
CHECKING THE SWINGARM
1. Inspect:
• Bearing "1"
• Bushing "2"
Free play exists/unsmooth revolu-
tion/rust
→
Replace bearing and
bushing as a set.
2. Inspect:
• Oil seal "3"
Damage
→
Replace.
CHECKING THE RELAY ARM
1. 5294Inspect:
• Bearing "1"
• Collar "2"
Free play exists/unsmooth revolu-
tion/rust
→
Replace bearing and
collar as a set.
2. Inspect:
• Oil seal "3"
Damage
→
Replace.
CHECKING THE CONNECTING
ROD
1. Inspect:
• Bearing "1"
• Collar "2"
Free play exists/unsmooth revolu-
tion/rust
→
Replace bearing and
collar as a set.
2. Inspect:
• Oil seal "3"
Damage
→
Replace.
INSTALLING THE BEARING AND
OIL SEAL
1. Install:
• Bearing "1"
• Oil seal "2"
To swingarm.
• Apply the molybdenum disulfide
grease on the bearing when install-
ing.
• Install the bearing by pressing it on
the side having the manufacture's
marks or numbers.
• First install the outer and then the
inner bearings to a specified depth
from inside.
2. Install:
• Bearing "1"
• Washer "2"
• Oil seal "3"
To relay arm.
• Apply the molybdenum disulfide
grease on the bearing when install-
ing.
• Install the bearing by pressing it on
the side having the manufacture's
marks or numbers.
• Apply the molybdenum disulfide
grease on the washer.
3. Install:
• Bearing "1"
• Oil seal "2"
To connecting rod.
• Apply the molybdenum disulfide
grease on the bearing when install-
ing.
• Install the bearing by pressing it on
the side having the manufacture's
marks or numbers.
INSTALLING THE SWINGARM
1. Install:
• Bushing "1"
• Thrust bearing "2"
• Oil seal "3"
• Collar "4"
To swingarm "5".
Apply the molybdenum disulfide
grease on the bushings, thrust bear-
ings, oil seal lips and contact surfaces
of the collar and thrust bearing.
Installed depth of bear-
ings:
Outer "a": Zero mm
(Zero in)
Inner "b": 6.5 mm (0.26
in)
Installed depth of bear-
ings "a":
Zero mm (Zero in)
Installed depth of bear-
ings "a":
Zero mm (Zero in)
Summary of Contents for YZ450F(Y)
Page 4: ......
Page 39: ...2 17 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Page 59: ...3 13 ENGINE INTAKE EXHAUST ...
Page 91: ...4 21 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Page 110: ...4 40 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...
Page 189: ......