REAR BRAKE
4-27
INSTALLING THE BRAKE CALIPER PISTON
1. Clean:
• Brake caliper
• Brake caliper piston seal
• Brake caliper piston dust seal
• Brake caliper piston
Use brake fluid for cleaning.
2. Install:
• Brake caliper piston seals “1”
• Brake caliper piston dust seal “2”
EWA33DD033
WARNING
Always use new brake caliper piston seal
and brake caliper piston dust seal.
TIP
• Apply the brake fluid on the brake caliper pis-
ton seal.
• Apply the silicone grease on the brake caliper
piston dust seal.
• Fit the brake caliper piston seals and brake
caliper piston dust seals onto the slot on
brake caliper correctly.
3. Install:
• Brake caliper piston “1”
TIP
Apply the brake fluid on the piston wall.
ECA33DD047
NOTICE
• Install the piston with its side “a” facing
the brake caliper.
• Never force to insert.
EAS1SL1156
INSTALLING THE REAR BRAKE CALIPER
1. Install:
• Rear brake caliper
• Rear brake caliper bracket
2. Install:
• Rear wheel
Refer to “REAR WHEEL” on page 4-7.
• Copper washers
• Brake hose
• Union bolt
EWA13530
WARNING
Proper brake hose routing is essential to in-
sure safe vehicle operation.Refer to“CABLE
ROUTING DIAGRAM” on page 2-33.
ECA14170
NOTICE
Make sure that a bend in its pipe portion “a”
is directed as shown and the brake hose
touches the projection “b” on the brake cal-
iper.
3. Install:
• Brake pad springs
• Brake pads
• Brake pad pin
• Brake pad pin plug
Refer to “CHECKING THE REAR BRAKE
PADS” on page 3-25.
4. Pour brake fluid to the brake fluid reservoir
up to the specified level.
EWA13090
New
New
2
1
1
a
1
Brake hose union bolt
30 Nm (3.0 m·kgf, 22 ft·lbf)
Brake pad pin
17 Nm (1.7 m·kgf, 12 ft·lbf)
Brake pad pin plug
2.5 Nm (0.25 m·kgf, 1.8 ft·lbf)
Recommended brake fluid
DOT 4
New
T
R
.
.
b
b
a
T
R
.
.
Summary of Contents for YZ450F(E) 2014
Page 4: ......
Page 10: ......
Page 12: ......
Page 16: ...LOCATION OF IMPORTANT LABELS 1 2 EUR ...
Page 17: ...LOCATION OF IMPORTANT LABELS 1 3 AUS NZL ZAF ...
Page 42: ...CLEANING AND STORAGE 1 28 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 76: ...CABLE ROUTING DIAGRAM 2 33 EAS1SL1064 CABLE ROUTING DIAGRAM ...
Page 78: ...CABLE ROUTING DIAGRAM 2 35 ...
Page 80: ...CABLE ROUTING DIAGRAM 2 37 ...
Page 82: ...CABLE ROUTING DIAGRAM 2 39 ...
Page 84: ...CABLE ROUTING DIAGRAM 2 41 ...
Page 86: ...CABLE ROUTING DIAGRAM 2 43 ...
Page 192: ...CHAIN DRIVE 4 66 ...
Page 270: ...TRANSMISSION 5 75 ...
Page 278: ...WATER PUMP 6 7 ...
Page 290: ......
Page 299: ...CHARGING SYSTEM 8 9 ...
Page 325: ...FUEL PUMP SYSTEM 8 35 ...
Page 326: ...ELECTRICAL COMPONENTS 8 36 EAS1SL1332 ELECTRICAL COMPONENTS EAS1SL1333 9 10 1 2 3 4 5 6 7 8 ...
Page 328: ...ELECTRICAL COMPONENTS 8 38 CHECKING THE SWITCHES B Y P Sb 2 1 ...
Page 329: ...ELECTRICAL COMPONENTS 8 39 1 Engine stop switch 2 Neutral switch ...
Page 338: ...ELECTRICAL COMPONENTS 8 48 ...
Page 346: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7 ...
Page 357: ......
Page 358: ...PRINTED IN JAPAN E PRINTED ON RECYCLED PAPER ...