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Yamaha YXZ10YEXH, Owner'S Manual

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4-41

4

Compression damping force

High speed compression damping force
To increase the compression damping force
and thereby harden the high speed compres-
sion damping, turn the compression damping
force adjusting bolt in direction (a). To de-
crease the compression damping force and
thereby soften the high speed compression
damping, turn the adjusting bolt in direction
(b).

YXZ10YEXH

YXZ10YESH

Low speed rebound damping setting

Minimum (soft):

4 turn(s) out from the fully turned in posi-
tion

Standard:

2 turn(s) out from the fully turned in posi-
tion

Maximum (hard):

Adjusting screw fully turned in

1. High speed compression damping force adjusting bolt

1. High speed compression damping force adjusting bolt

1

(a)

(b)

1

(a)

(b)

UB577AE0.book  Page 41  Wednesday, June 8, 2016  9:35 AM

Summary of Contents for YXZ10YEXH

Page 1: ...DIC183 B57 F8199 7A YXZ10YEXH YXZ10YESH OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information...

Page 2: ...1 1119 NC Schiphol Rijk The Netherlands Signature Akihiro Tsuzuki Date of Issue to which this declaration applies conforms to the essential health and safety requirements of Directive 2006 42 EC To ef...

Page 3: ...g of the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please co...

Page 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous sit...

Page 5: ...ck the laws and regulations in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited EBU33130 YXZ10YEXH YXZ10...

Page 6: ...pedal 4 21 Parking brake lever 4 21 YCC S system 4 22 Drive select lever and shift paddle 4 23 Fuel tank cap 4 24 Doors 4 25 Seats 4 25 Adjusting the driver seat position 4 27 Adjusting the steering...

Page 7: ...and reverse driving 6 3 Launch system operation 6 7 Selecting the drive mode 6 9 Parking 6 11 Loading 6 11 BASIC GUIDE FOR SAFE USE 7 1 KNOW YOUR VEHICLE 7 1 LEARNING TO OPERATE YOUR VEHICLE 7 12 PER...

Page 8: ...t switch 8 50 Cable inspection and lubrication 8 50 Pedal lubrication 8 51 Checking the stabilizer bushes 8 51 Upper and lower arm pivot lubrication left and right 8 52 Rear knuckle upper and lower pi...

Page 9: ...Storage 9 2 SPECIFICATIONS 10 1 CONSUMER INFORMATION 11 1 Identification number records 11 1 INDEX 12 1 UB577AE0 book Page 4 Wednesday June 8 2016 9 35 AM...

Page 10: ...labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a re...

Page 11: ...1 2 1 For Europe 2 1 3 4 5 4 5 6 13 2 8 9 2 14 12 7 2 15 11 10 16 UB577AE0 book Page 2 Wednesday June 8 2016 9 35 AM...

Page 12: ...1 3 1 23 22 20 21 18 19 17 UB577AE0 book Page 3 Wednesday June 8 2016 9 35 AM...

Page 13: ...of your body arms legs or head outside of the vehicle can be crushed by the cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on...

Page 14: ...d arms completely Inside the vehicle by holding the steering wheel or handhold YAMAHA 1XD K7761 10 AVERTISSEMENT Toute partie du corps bras jambes t te se trouvant hors de l habitacle risque d tre cra...

Page 15: ...on quilibr e et le plus bas possible dans la caisse une charge mal quilibr e augmente le risque de capotage Le mauvais usage de la caisse de chargement ou de l arceau de protection peut provoquer de...

Page 16: ...v hicule 1025 kg 2260 lbs maximum v hicule poids du pilote du passager des accessoires et charge PRESSION DE SERVICE DES PNEUS R gler les pneus froid YAMAHA B57 F1696 11 WARNING Improper tire pressur...

Page 17: ...cargo bed or vehicle When loaded with cargo Reduce speed and allow more room to stop Turn gradually and slowly Avoid hills and rough terrain Secure cargo so that it will not shift a loose load could...

Page 18: ...the handholds Do not try to stop a vehicle tipover using your arm or leg 5B4 K7762 00 WARNING WARNING AVERTISSEMENT Moving parts can crush and cut Do not operate engine with guard removed 2HC 77762 00...

Page 19: ...ding across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop Slow down before entering a tu...

Page 20: ...ou le volant Pieds Sur le plancher ou les repose pieds pr ts encaisser le choc porti re ferm e Head to Toe Safety Checklist YAMAHA 1XD F1558 00 Head Helmet and eye protection Body Seatbelt and protec...

Page 21: ...sque homologu une protection pour les yeux et une tenue de protection Le conducteur doit pouvoir rejoindre ais ment toutes les commandes alors qu il est en position assise son dos contre le dossier du...

Page 22: ...1 13 1 For Oceania 1 2 3 4 1 1 7 3 6 1 5 8 UB577AE0 book Page 13 Wednesday June 8 2016 9 35 AM...

Page 23: ...1 14 1 10 9 11 UB577AE0 book Page 14 Wednesday June 8 2016 9 35 AM...

Page 24: ...cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on the steering wheel Do not try to stop a vehicle tipover using your arm or le...

Page 25: ...rollover Never set or allow tire pressure to be below the minimum Tire may dislodge from rim VEHICLE LOAD of 0 kg 0 lb 195 kg 430 lbs Recommended FRONT REAR Minimum FRONT REAR 114 kPa 128 kPa 110 kPa...

Page 26: ...in severe injury or death from loss of control overturn or other accidents Maximum Load in Cargo Bed 300 lbs 136 kg Maximum Vehicle Load 699 lbs 317 kg Never carry passengers in cargo bed Any part of...

Page 27: ...ng across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop Slow down before entering a turn...

Page 28: ...se two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure whether he or she is wi...

Page 29: ...should wear seat belts properly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to rea...

Page 30: ...efore loading the cargo bed Do not overload the vehicle or cargo bed Refer to the labels on the vehicle for specific loading limits and recommended tire air pressure Keep heavier objects and the load...

Page 31: ...vehicle Abrupt maneuvers or aggressive driving even on flat open areas can cause loss of control including rollovers The YXZ1000R has higher ground clearance and other features to handle rugged terra...

Page 32: ...vehicle may tip or roll keep your body completely inside the protec tive structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering whe...

Page 33: ...oxide can cause headaches dizziness drowsiness nausea confusion and eventually death Carbon monoxide is a colorless odorless tasteless gas which may be present even if you do not see or smell any engi...

Page 34: ...can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket parts acce...

Page 35: ...h the performance ca pabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 8 55 for tire specifica...

Page 36: ...5 6 10 11 7 8 9 1 Front shock absorber 2 Brake fluid reservoir 3 YCC S clutch fluid reservoir 4 Door 5 Shoulder bolster 6 Driver seat belt 7 Cargo bed 8 Muffler 9 Exhaust pipe 10 Engine 11 Transmissi...

Page 37: ...ht view 1 2 3 7 8 4 5 6 9 1 Rear shock absorber 2 Engine oil tank 3 Air filter 4 Passenger seat belt 5 Battery 6 Fuses 7 Coolant reservoir 8 Headlight 9 Fuel tank cap UB577AE0 book Page 2 Wednesday Ju...

Page 38: ...5 13 11 9 10 14 12 1 Steering wheel 2 Shift paddle 3 Multi function meter unit 4 Shift paddle 5 Main switch 6 Drive select lever 7 Parking brake lever 8 Passenger handhold 9 Helmet indicator light 10...

Page 39: ...not be removed TIP The helmet indicator light comes on and stays on while the key is turned to on EBU31240 off All electrical circuits are switched off The key can be removed EBU31250 start The electr...

Page 40: ...c Power Steering warning light EPS 3 Differential gear lock indicator light DIFF LOCK 4 Parking brake indicator light P 5 Reverse indicator light R 6 Neutral indicator light N 7 Engine trouble warning...

Page 41: ...n 4WD with differential lock is selected is dis played TIP See pages 4 20 and 6 9 for more informa tion on selecting the drive mode Due to the synchronizing mechanism in the differential gear case the...

Page 42: ...rning light comes on in blue to inform the driver that the vehicle should be warmed up After the engine is started warm it up until the warning light goes off The vehicle can be operated normally when...

Page 43: ...he warning light can be checked by turning the key to on If the warning light does not come on initially when the key is turned to on or if the warning light remains on have a Yamaha dealer check the...

Page 44: ...come on and then go off have a Yamaha dealer check the elec trical circuit TIP If the indicator light stays on while driving ei ther release the accelerator pedal or further press down the accelerato...

Page 45: ...system The electrical circuit of the YCC S system warning light can be checked by turning the key to on If the warning light does not come on and then go off have a Yamaha dealer check the electrical...

Page 46: ...le rocking the vehicle back and forth push the shift rod and shift arm pivot downward or upward if the transmission was in reverse until the transmission is in neutral WARNING EWB04171 Turn the key to...

Page 47: ...their seat belt The indicator light stays on until the driver seat belt is properly latched If the indicator light does not come on when the key is turned to on or if the indicator light remains on af...

Page 48: ...lay Speedometer The speedometer shows the vehicle s travel ing speed The speedometer can be set to MPH or km h This also changes the odometer and tripmeter units between miles and kilometers To change...

Page 49: ...r min and above Odometer and tripmeters The odometer shows the total distance trav eled by the vehicle The odometer can be used for maintenance and service intervals The tripmeters show the distance...

Page 50: ...will reset and continue counting after 9999 9 is reached Clock hour meter voltage display and coolant temperature display The clock displays time in 12 hour format The hour meter shows the total time...

Page 51: ...e display to the clock 2 Push both the SELECT button and RESET button for three seconds The hour digits will start flashing 3 Push the RESET button to set the hours 4 Push the SELECT button and the mi...

Page 52: ...ayed When the coolant temperature is between 122 C 252 F and 128 C 263 F the cool ant temperature display will flash In this case stop the vehicle in a safe place and let it idle for 10 minutes If the...

Page 53: ...ashes refuel as soon as possible TIP This fuel gauge is equipped with a self diag nosis system If a problem is detected in an electrical circuit all the display segments and fuel level warning indicat...

Page 54: ...s you to select the engine speed at which the in dicator light is deactivated To adjust the shift timing indicator light 1 Turn the key to off 2 Push and hold the MODE button 3 Turn the key to on and...

Page 55: ...e set between 7000 r min and 12000 r min The activation point can be set in increments of 500 r min The tachometer needle will start over at 7000 r min after 12000 r min 1 Push the RESET button to sel...

Page 56: ...andard multi function display mo de Error code display This model is equipped with a self diagnosis device for various electrical circuits If a problem is detected in any of those cir cuits the engine...

Page 57: ...cked as soon as possible in order to avoid en gine damage EBU35471 Light switch Set the switch to to turn on the low beam and the taillight Set the switch to to turn on the high beam and the taillight...

Page 58: ...wheels only 4WD four wheel drive Power is sup plied to the rear and front wheels DIFF LOCK four wheel drive with the dif ferential gear locked Power is supplied to the rear and front wheels with the...

Page 59: ...iver s seat Setting the parking brake lever will help keep the vehicle from moving while parked To set the parking brake pull the lever up ward firmly To release the parking brake pull slightly up war...

Page 60: ...ed using the drive select lever and the shift paddles The drive select lever is used to shift the transmission into forward drive first gear neutral and re verse gear The shift paddles are used to shi...

Page 61: ...re information on shift ing EBU36651 Drive select lever and shift paddle The drive select lever is used to shift the transmission into forward drive first gear neutral and reverse gear Use the shift p...

Page 62: ...information on shifting gears EBU31450 Fuel tank cap To open Remove the fuel tank cap by turning it coun terclockwise To close Install the fuel tank cap by turning it clock wise 1 Shift paddle 2 Shift...

Page 63: ...ard until it is securely latched Be sure the door is SE CURELY LATCHED AFTER CLOSING IT TIP When opening a door from the outside use the mark to locate the door handle EBU33461 Seats To remove a seat...

Page 64: ...ont of the cushion into the grommet while pushing the cushion downward Make sure the seats are properly secured before starting off WARNING A loose seat could cause the operator to lose control or cau...

Page 65: ...just the driver seat position and make sure it is locked in place before starting off EBU35002 Adjusting the steering wheel position The steering wheel position can be adjusted to suit the driver s pr...

Page 66: ...at belts properly while riding in the vehicle See page 7 5 for more information TIP If the transmission is shifted into forward gear without the driver seat belt being fastened a buzzer will sound EBU...

Page 67: ...ms like tools or sharply edged items di rectly in the glove compartment If they must be stored wrap them in appropriate cushioning material EBU35010 Storage compartments There are storage compartments...

Page 68: ...r explosion hazard To avoid injury or death never store fuel or flammable liq uids in this storage compartment EWB03230 NOTICE Do not exceed the specified maximum load limit for this storage com partm...

Page 69: ...aterial EBU31520 Cup holders Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their size and...

Page 70: ...5020 Cargo bed WARNING EWB03250 Never carry passengers in the cargo bed Do not exceed the specified maximum load limits Heavier cargo could cause loss of control because of improper weight balance The...

Page 71: ...speed rebound damping force adjusting bolt for YXZ10YESH a low speed rebound damping force adjusting screw for YXZ10YESH a high speed com pression damping force adjusting bolt and a low speed compress...

Page 72: ...in production the ac tual number of clicks or turns always repre sents the entire adjusting range To obtain a precise adjustment it would be advisable to check the number of clicks or turns of each da...

Page 73: ...eload the longer distance A is the lower the spring preload 1 Locknut 2 Special wrench 3 Spring preload adjusting nut 2 1 3 a b Spring preload setting Minimum soft Distance A 428 2 mm 16 86 in YXZ10YE...

Page 74: ...when the shock absorber transitions from the soft spring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossov...

Page 75: ...Turn the crossover adjusting nut in direc tion a to increase the crossover setting and in direction b to decrease the cross over setting 1 Distance B 2 Crossover locknut 3 Crossover adjusting nut 2 3...

Page 76: ...ance B 2 Crossover locknut 3 Crossover adjusting nut Crossover setting Minimum soft Distance A 47 6 mm 1 88 in Standard recommended Distance A 60 3 mm 2 38 in Maximum hard Distance A 73 0 mm 2 88 in 2...

Page 77: ...ound damping force and thereby harden the high speed rebound damping turn the rebound damping force adjusting bolt in direction a To decrease the rebound damping force and thereby soften the high spee...

Page 78: ...soft en the low speed rebound damping turn the adjusting screw in direction b 1 High speed rebound damping force adjusting bolt High speed rebound damping setting Minimum soft 4 turn s out from the fu...

Page 79: ...thereby soften the high speed compression damping turn the adjusting bolt in direction b YXZ10YEXH YXZ10YESH Low speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi...

Page 80: ...the low speed compression damping turn the adjusting screw in direction b YXZ10YEXH YXZ10YESH High speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standa...

Page 81: ...orber assembly to a Yamaha dealer for any service EBU36474 Adjusting the rear shock absorber as semblies The rear shock absorber assemblies are equipped with a spring preload adjusting nut a crossover...

Page 82: ...mum settings TIP Although the total number of clicks or turns of a damping force adjusting mechanism may not exactly match the following specifications due to small differences in production the ac tu...

Page 83: ...by measuring distance A shown in the illustra tion The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload 1 Locknut 2 Spring preload adjusting nu...

Page 84: ...9 56 in YXZ10YEXH 619 1 mm 24 37 in YXZ10YESH Standard Distance A 484 1 mm 19 06 in YXZ10YEXH 606 4 mm 23 87 in YXZ10YESH Maximum hard Distance A 471 4 mm 18 56 in YXZ10YEXH 593 7 mm 23 37 in YXZ10YES...

Page 85: ...t spring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the sp...

Page 86: ...tion b to decrease the cross over setting 1 Special tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 1 Distance B 2 Crossover locknut 3 Crossover adjusting nut Crossover setting Minimu...

Page 87: ...damping force adjusting screw in direction a to increase the rebound damping force and thereby harden the damp ing and in direction b to decrease the re bound damping force and thereby soften the dam...

Page 88: ...usting bolt in direction b Rebound damping setting Minimum soft 26 click s in direction b Standard 8 click s in direction b Maximum hard 1 click s in direction b With the adjusting screw fully turned...

Page 89: ...he compression damping force and thereby harden the high speed compres sion damping turn the compression damping force adjusting bolt in direction a To de crease the compression damping force and ther...

Page 90: ...soften the low speed compression damping turn the adjusting screw in direction b 1 High speed compression damping force adjusting bolt 1 High speed compression damping force adjusting bolt 1 a b 1 a...

Page 91: ...mbly to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure 1 Low speed compression damping force adjusting screw 1 Low speed compression damping f...

Page 92: ...ld only be used when the engine is running and the lights are turned off NOTICE ECB02250 Do not use accessories requiring more than the stated maximum capacity Do ing so may overload the circuit and c...

Page 93: ...hen the auxiliary DC jack is not being used cover it with the cap 1 Auxiliary DC jack cap 2 Auxiliary DC jack Maximum rated capacity for the auxiliary DC jack DC 12 V 10 A 120 W 2 1 UB577AE0 book Page...

Page 94: ...ehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following p...

Page 95: ...teering Check for proper operation 5 7 Drive select lever and shift paddles Check for proper operation 5 7 YCC S clutch Check operation Check fluid level in reservoir If necessary add specified brake...

Page 96: ...age 8 45 Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehi...

Page 97: ...d fuel immediately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you...

Page 98: ...discharge of this build up while refueling can cause a spark and ignite the gasoline EWB03270 EBU35680 Engine oil Make sure the engine oil is at the specified level Add oil as necessary See page 8 15...

Page 99: ...r Change the coolant every two years See page 8 33 NOTICE ECB02120 Hard water or salt water is harmful to the engine You may use soft water if you can not get distilled water EBU36020 Final gear Make...

Page 100: ...rious injury or death in a crash To help make sure your restraint systems are working properly after a crash have them in spected and any necessary replacements made as soon as possible EBU31810 Passe...

Page 101: ...tighten ing torque EBU31840 Instruments lights and switches Check that all instruments lights and switch es are working properly Correct if necessary EBU31851 Control cables When driving in cold weath...

Page 102: ...0 lb Front 114 0 kPa 1 140 kgf cm 16 5 psi Rear 128 0 kPa 1 280 kgf cm 18 5 psi Vehicle load 195 kg maximum 430 lb maximum Front 114 0 kPa 1 140 kgf cm 16 5 psi Rear 169 0 kPa 1 690 kgf cm 24 5 psi Mi...

Page 103: ...irt in the gauge could cause the first reading to be incorrect Tire wear limit When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire Maximum vehicle load 317 0 kg 699 lb Total we...

Page 104: ...s parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive eng...

Page 105: ...s N and the neutral indicator light should come on The engine can be started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 4 With...

Page 106: ...at a giv en speed for starting off accelerating climb ing hills engine braking etc Shift gears using the drive select lever and the shift paddles clutch operation is automatic Use the drive select le...

Page 107: ...he shift paddle to downshift and then apply the accelerator pedal to resume normal op eration NOTICE ECB03370 Even with the transmission in the neutral position do not coast for long periods of time w...

Page 108: ...he engine has sufficiently slowed before shifting to a lower gear En gaging a lower gear when the engine speed is too high could make the wheels stop rotating and lose traction This could cause loss o...

Page 109: ...nue to apply the brake pedal 2 Check behind you 3 Shift the transmission into reverse TIP To shift into reverse the engine must be running and at idle speed When in reverse the transmission gear dis p...

Page 110: ...tions are present the engine is not warmed up or is overheat ing the driver seat belt is not latched the differential gear is locked DIFF LOCK is selected or the differential gear lock indi cator is f...

Page 111: ...e can celled If the indicator light is flashing release the accelerator pedal and let the engine return to idle speed When the indicator light goes off you may start off normally or retry acti vating...

Page 112: ...ed drive mode The drive mode icon and the DIFF LOCK indi cator light come on as follows Knob position Indication Drive mode none 2WD two wheel drive Drive power is supplied to the rear wheels only 4WD...

Page 113: ...rential gear is completely locked or unlocked Turning the steering wheel back and forth will help the differential gear lock to engage or dis engage To protect the drivetrain from damage vehicle speed...

Page 114: ...ease the risk of loss of control an overturn or other accident Do not pull objects other vehicles or tow a trailer this vehicle is not de signed for such operation Keep weight in the cargo bed centere...

Page 115: ...EBU33511 KNOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The YXZ1000R has higher ground clearance and other...

Page 116: ...or older with a valid motor ve hicle license Check country laws for mini mum age requirements The driver must be able to place both feet flat on the floorboard while seated upright with his her back a...

Page 117: ...passenger handhold Allow only one passenger in the vehicle and only in the designated passenger seat Do not carry any other passengers Do not car ry passengers in the cargo bed Do not allow someone t...

Page 118: ...work together and when properly used these features will help protect the occupants in the event of an accident If these features are not used prop erly they can cause injury 1 Seat belt 2 Shoulder bo...

Page 119: ...d outside of the vehicle can be crushed by the vehicle cage frame Seat belts Seat belts should be worn by the driver and passenger The driver must be sure that the passenger is belted before driving B...

Page 120: ...elt properly do the follow ing 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or...

Page 121: ...er your shoulder and across your chest The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract 6 Check if the seat belt shoulder position s...

Page 122: ...rm or hand on the door during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover Passenger handhold The passenger handhold is provid...

Page 123: ...passenger s preference Adjust the handhold position as follows 1 Remove the locking pins 2 Slide the handhold to the desired position and align the holes in the handhold bar with the holes in the han...

Page 124: ...e seats and shoulder bolsters are designed to help keep you in the vehicle Do not put your hand or arm on or outside of the shoul der bolster during operation Your hand or arm may be struck by objects...

Page 125: ...r palms on the out side of the steering wheel Similar to other off road vehicles if the YXZ1000R hits a deep rut or large obstacle the steering wheel could briefly jerk in one direction or back and fo...

Page 126: ...lowing to reduce risk of injury in an accident Approved motorcycle helmet that fits prop erly CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved...

Page 127: ...or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision Practice for new Yamaha YXZ1000R users Become familiar with the performance char acteristics of...

Page 128: ...rning Use care in turns turning the steering wheel too far or too fast can result in loss of control or a rollover Slow down before entering turns When making tight turns from a stand still or at slow...

Page 129: ...verse until you are thoroughly familiar with each operation Braking When slowing down or stopping take your foot off the accelerator pedal and press the brake pedal smoothly Abrupt or improper use of...

Page 130: ...apply the parking brake Parking on a slope The parking brake is located on the rear drive shaft When the drivetrain is in 2WD mode only the rear wheels will be locked Therefore switch the drive mode t...

Page 131: ...an affect handling as well as the recommended tire pressure See Load ing on page 6 11 and Tire pressure on page 5 8 EBU36680 Operation on different surfaces and terrains Go slowly and proceed with cau...

Page 132: ...e proper driving techniques to avoid rearward for ward or sideways rollovers on hills and slopes Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly Turn...

Page 133: ...o turn the vehicle around With your foot on the brake pedal look behind you and plan your descent Shift the transmission into reverse so you can use engine braking to slow your descent Release the bra...

Page 134: ...vehicle airborne as injury loss of control and damage to the vehicle could occur Pavement This vehicle is designed for off road use only Avoid paved surfaces Turn gradually and go slowly if you must d...

Page 135: ...the vehicle begin to slide sideways or fishtail back end sliding steer into the di rection of the slide if possible to regain direc tional control For example if you feel the back of the vehicle star...

Page 136: ...the area thoroughly Look from both your approach side and exit side If you believe you can continue safely choose the path that will allow you to get over the ob stacle and at as close to a right angl...

Page 137: ...ile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specifie...

Page 138: ...ce information included in this man ual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the o...

Page 139: ...have a torque wrench available during a service operation requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as neces sary UB577AE0 book Page 3 Wednesday...

Page 140: ...ey require special tools data and technical skills NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1...

Page 141: ...induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 8 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes f...

Page 142: ...imary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000 mi more often in we...

Page 143: ...Replace internal components of master cyl inder and calipers Every 2 years 11 Brake hoses Replace Every 4 years 12 Accelerator pedal Check operation and free play 13 Wheels Check balance runout and f...

Page 144: ...her damage and re place if necessary 18 Upper and lower arm pivots Lubricate with lithium soap based grease 19 Rear knuckle up per and lower piv ots Lubricate with lithium soap based grease 20 Drive s...

Page 145: ...e therefore have your YXZ1000R checked and serviced by your Yamaha dealer at regular intervals replace any damaged or visibly worn part immediately 22 Front and rear axle boots Check for cracks or oth...

Page 146: ...the original position and then install the bolts EBU35093 Panels The panels shown need to be removed to perform some of the maintenance jobs de scribed in this chapter Refer to this section each time...

Page 147: ...move the panel Remove the panel by pulling it up as shown To install the panel Place the panel in the original position 1 Panel A 2 Panel B 1 Panel C 1 2 1 1 Panel A 1 UB577AE0 book Page 11 Wednesday...

Page 148: ...el A 3 Remove the top cover by removing the quick fastener screw and the bolts 4 Remove the passenger seat cushion See page 4 25 5 Remove the passenger seat by removing the bolts 1 Top cover 2 Bolt 3...

Page 149: ...f as shown To install the panel 1 Place the panel in the original position and then install the bolts and the quick fastener screws 1 Passenger seat 2 Bolt 3 Seat belt 1 3 2 2 1 Panel B 2 Quick fasten...

Page 150: ...ion 3 Install the passenger seat cushion 4 Install the top cover by installing the bolts and quick fastener screw 5 Install panel A and the hood Panel C To remove the panel Remove the quick fastener s...

Page 151: ...to a nor mal operating temperature the engine oil temperature should reach 60 C 140 F then let the engine idle for a minimum of ten seconds before turning the engine off TIP If the engine is cold take...

Page 152: ...oil 1 Park the vehicle on a level surface 2 Remove panel C See page 8 10 3 Remove the engine oil tank cover by re moving the bolts 4 Start the engine warm it up for several minutes and then turn it of...

Page 153: ...damage and re place it if necessary 8 Remove the oil tank drain bolt and its gasket to drain the engine oil from the oil tank 1 Engine oil tank filler cap 1 Cylinder head cap 1 1 1 Engine oil tank fil...

Page 154: ...ark is stamped on the crankcase near the engine oil drain bolt for easy identifi cation 11 Install the engine oil drain bolt engine oil tank drain bolt and their new gaskets and then tighten the bolts...

Page 155: ...on any parts af ter the engine and exhaust system have cooled down NOTICE ECB03020 Do not use oils with a diesel specifica tion of CD or oils of a higher quality than specified In addition do not use...

Page 156: ...ast ten mi nutes and then check the oil level and correct it if necessary 18 Install the engine oil tank cover by install ing the bolts 19 Install the panel To change the engine oil and oil filter 1 P...

Page 157: ...e the en gine oil section for the oil draining procedure 6 Remove the oil filter cartridge with an oil filter wrench Make sure that the O ring is removed together with the oil filter car tridge If the...

Page 158: ...TIP Make sure that the O ring is properly seated 8 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Oil filter cartridg...

Page 159: ...ine oil tank cover and panel C TIP Refer to steps 11 19 of the To change the engine oil section for the oil filling procedure 10 Slide the front portion of the center bot tom panel into place as shown...

Page 160: ...24 8 11 Install the center bottom panel bolts and then tighten them to the specified torque 1 Center bottom panel 1 1 Bolt A 2 Bolt B 3 Bolt C 1 2 3 UB577AE0 book Page 24 Wednesday June 8 2016 9 35 A...

Page 161: ...hem to the specified torque 1 Bolt A 2 Bolt B 3 Bolt C Tightening torques Bolt A 7 N m 0 7 kgf m 5 1 lb ft Bolt B 7 N m 0 7 kgf m 5 1 lb ft Bolt C 7 N m 0 7 kgf m 5 1 lb ft 1 3 2 3 1 Rear bottom panel...

Page 162: ...nsmission If necessary clean the filler cap and surrounding area To check the transmission oil level 1 Park the vehicle on a level surface 2 Remove panel B page 8 10 3 Remove the transmission oil fill...

Page 163: ...he transmission oil filler cap 7 Install the panel To change the transmission oil 1 Park the vehicle on a level surface 2 Remove panel B page 8 10 3 Place an oil pan under the transmission case to col...

Page 164: ...use oils with a diesel specifica tion of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher In order to prevent clutch slippage do not mix...

Page 165: ...el and change the final gear oil at the intervals specified in the general maintenance and lubrication chart Checking the final gear oil level 1 Park the vehicle on a level surface 2 Remove the final...

Page 166: ...fi nal gear oil drain bolt and their gasket to drain the oil 4 Install the drain bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill with the recommended final gear oil...

Page 167: ...U36060 Differential gear oil Check the oil level and change the differential gear oil at the intervals specified in the gener al maintenance and lubrication chart Checking the differential gear oil le...

Page 168: ...torque Changing the differential gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the differential gear case to collect the used oil 3 Remove the differential gear oil filler b...

Page 169: ...rential gear oil filler bolt and its gasket and then tighten the bolt to the specified torque 8 Check for oil leakage If oil leakage is found check for the cause EBU35110 Coolant Check the coolant lev...

Page 170: ...are harmful to the engine If water has been used instead of coolant replace it with coolant as soon as possible otherwise the cooling system will not be protected against frost and corro sion If water...

Page 171: ...king the spark plugs The spark plug is an important engine com ponent which should be periodically checked preferably by a Yamaha dealer Since heat and deposits will cause any spark plug to slowly ero...

Page 172: ...amaha dealer check the vehicle If a spark plug shows signs of electrode ero sion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should b...

Page 173: ...p fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EBU35423 Air filter maintenance This model is...

Page 174: ...ility of unfiltered air entering the engine NOTICE ECB02270 Never operate the engine with the air filter element removed Doing so would allow unfiltered air to enter causing rapid en gine wear and pos...

Page 175: ...oam air filter 4 Remove the foam air filter element from the air filter frame 1 Air filter case cover 2 Air filter case cover lock 3 Match mark 2 1 3 1 Foam air filter 1 UB577AE0 book Page 39 Wednesda...

Page 176: ...not twist the foam materi al when squeezing it ECB02970 7 Wash the foam material in warm soapy water to remove remaining solvent then rinse thoroughly with plain warm water 8 Squeeze out the excess w...

Page 177: ...r case cover and lock it into place by turning the air filter case cover lock clockwise TIP Make sure that the match mark on the cover lock is aligned with the close match mark on the air filter case...

Page 178: ...pped and the exhaust system is cool before cleaning the spark arrester Do not start the engine while cleaning the ex haust system 1 Remove the tailpipe cover by removing the tailpipe cover bolts 1 Air...

Page 179: ...portion of the tailpipe and inside of the tailpipe housing 5 Install the gasket and then insert the tail pipe into the muffler and align the bolt holes 6 Install the tailpipe bolts and tighten them to...

Page 180: ...ould be performed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or ad justed brakes could lead to a loss in brak ing ability and an accident EBU35150 Checking the front and re...

Page 181: ...he wear indicator groove has al most disappeared have a Yamaha dealer re place the brake pads as a set EBU36610 Checking the brake and YCC S clutch fluid levels Before starting off check that the brak...

Page 182: ...CC S clutch system reducing braking or YCC S clutch performance Clean the filler caps before removing Use only DOT 4 brake fluid from a sealed container Use only the specified brake fluid other wise t...

Page 183: ...the YCC S clutch system for leakage If the brake or YCC S clutch fluid level goes down suddenly have a Yamaha dealer check and repair the vehicle before any further opera tion EBU36550 Brake and YCC S...

Page 184: ...e should be no brake drag If the brakes feel soft or spongy this could indicate air in the brake system Have a Yamaha dealer check the brake system if necessary EBU35820 Checking the accelerator pedal...

Page 185: ...free play The maximum free play is equal to one click of the parking brake lever If neces sary adjust the free play as follows 3 Remove panel B See page 8 10 4 Release the parking brake lever 5 Slide...

Page 186: ...ht switch is a component of the YCC S system it must be adjusted by a Yamaha dealer who has the necessary professional knowledge and experience EBU35930 Cable inspection and lubrication WARNING EWB033...

Page 187: ...nsure smooth operation EBU32582 Checking the stabilizer bushes The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance and lubrication chart H...

Page 188: ...pper and lower arm pivot lubrication left and right Lubricate the upper and lower arm pivots with a grease gun Front Rear Recommended lubricant Lithium soap based grease UB577AE0 book Page 52 Wednesda...

Page 189: ...e shaft universal joint lubrication Lubricate the drive shaft universal joint with a grease gun EBU32600 Steering shaft lubrication Lubricate the pivot points Recommended lubricant Lithium soap based...

Page 190: ...e 3 Remove the nuts from the wheel 4 Remove the wheel EBU35832 Checking and tightening the bead lock YXZ10YESH Check the bead lock at the intervals specified in the general maintenance and lubrication...

Page 191: ...all four tires at the same time If that is not possible you must replace the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING EWB...

Page 192: ...with a VRLA Valve Regulated Lead Acid battery There is no need to check the electrolyte or to add dis tilled water However the battery lead con nections need to be checked and if necessary tightened W...

Page 193: ...Ventilate when charging or using in a closed space Keep batteries away from sparks flames cigarettes or other sourc es of ignition To remove the battery 1 Turn the key to off 2 Remove panel A See page...

Page 194: ...charger is required Using a con ventional battery charger will damage the battery To store the battery If the vehicle will not be used for more than one month remove the battery fully charge it and t...

Page 195: ...ing Jump starting the vehicle should be avoided The battery should be removed and charged instead WARNING EWB03430 To avoid battery explosion and or serious damage to the electrical system Do not conn...

Page 196: ...rged battery and the other end of the negative lead to an unpainted metal sur face of the passenger seat frame near the center console in the YXZ1000R 6 Start the engine Refer to Starting the engine o...

Page 197: ...1 Main fuse 2 EPS fuse 3 Fuse box 4 Fuel injection system fuse 5 Fuel injection system spare fuse 1 2 3 4 5 1 Headlight fuse HEAD 2 Signaling system fuse SIGNAL 3 Four wheel drive motor fuse DIFF 4 B...

Page 198: ...l in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 Specified fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A Headli...

Page 199: ...he headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam only the top half of each lamp will illuminate When the headlights are set to high beam b...

Page 200: ...a quick easy procedure for making checks If your vehicle requires any repair take it to a Yamaha deal er The skilled technicians at a Yamaha dealer ship have the tools experience and know how to prop...

Page 201: ...8 65 8 Gasoline or gasoline vapors can ignite or explode causing severe injury or property damage UB577AE0 book Page 65 Wednesday June 8 2016 9 35 AM...

Page 202: ...aha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check...

Page 203: ...e recommended coolant tap water can be used temporarily provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the coola...

Page 204: ...es several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause wa...

Page 205: ...another high quality fuel stabilizer prod uct Follow the instructions on the prod uct label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the...

Page 206: ...move the battery and charge it Store it in a dry place and recharge it once a month Do not store the battery in an ex cessively warm or cold place less than 0 C 30 F or more than 30 C 90 F Use of fuel...

Page 207: ...YXZ10YESH_EUR FRA GBR YXZ10YEXH Uncertainty of measurement 3 0 dB A YXZ10YESH_EUR FRA GBR YXZ10YEXH Vibration on seat EN1032 ISO5008 Will not exceed 0 5 m s YXZ10YESH_EUR FRA GBR YXZ10YEXH Uncertainty...

Page 208: ...80 API GL 4 Hypoid gear oil Quantity 0 47 L 0 50 US qt 0 41 Imp qt Differential gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 18 L 0 19 US qt 0 16 Imp qt Coolant quantity Coolant reservoir...

Page 209: ...d 1 speed reverse Operation Right hand operation Reverse gear 37 15 2 467 1st 35 17 2 059 2nd 34 22 1 545 3rd 31 26 1 192 4th 25 26 0 962 5th 25 31 0 806 Chassis Frame type Steel tube frame Caster ang...

Page 210: ...imum 430 lb maximum Front 110 0 kPa 1 100 kgf cm 16 0 psi Rear 165 0 kPa 1 650 kgf cm 24 0 psi Front wheel Wheel type Cast wheel Rim size 14 x 6 5AT Rear wheel Wheel type Cast wheel Rim size 14 x 8 0A...

Page 211: ...indicator light LED Differential gear lock indicator light LED EPS warning light LED Helmet Seat belt indicator light 14 V 0 85 W 2 Shift timing indicator light LED Half clutch indicator light LED Lau...

Page 212: ...pre cautions are required Factors that influence the actual level of exposure of work force in clude the characteristics of the work room the other sources of noise etc i e the num ber of machines an...

Page 213: ...ATION NUMBER MODEL LABEL INFORMATION EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identification number is used to identify your vehic...

Page 214: ...11 2 11 1 Model label 1 UB577AE0 book Page 2 Wednesday June 8 2016 9 35 AM...

Page 215: ...warning light 4 4 Cup holders 4 31 D Differential gear lock indicator light 4 3 Differential gear oil Periodic maintenance 8 31 Differential gear Pre operation check 5 6 Doors 4 25 Drive mode selecti...

Page 216: ...g brake lever free play adjusting 8 49 Parking brake pads checking 8 45 Passenger handhold Pre operation check 5 7 Pedal lubrication 8 51 R Rear knuckle upper and lower pivot lubrication 8 53 Reverse...

Page 217: ...64 Troubleshooting charts 8 66 U Upper and lower arm pivot lubrication 8 52 V Valve clearance 8 44 Vehicle identification number 11 1 W Wheel installation 8 56 Wheel removal 8 54 Y YCC S clutch 8 47 Y...

Page 218: ...Original instructions PRINTED IN USA 2016 06 0 3 1 CR E UB577AE0 book Page 1 Wednesday June 8 2016 9 35 AM...

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