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Yamaha YXZ1000RSS, Owner'S Manual

The Yamaha YXZ1000RSS Owner's Manual is available for free download at manualshive.com. This comprehensive manual provides detailed instructions and information on operating and maintaining your Yamaha YXZ1000RSS. Get the most out of your off-road adventures with this essential manual, easily accessible and at your fingertips.

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4-35

4

EBU36910

Adjusting the front shock absorber as-
semblies

The shock absorber assemblies are equipped
with a spring preload adjusting nut, a cross-
over adjusting nut, a high speed rebound
damping force adjusting bolt, a low speed re-
bound damping force adjusting screw, a high
speed compression damping force adjusting
bolt, and a low speed compression damping
force adjusting screw.

WARNING

EWB04140

Suspension components become hot
during operation. Never touch the com-
pression damping force adjusting bolt
and screw, the rebound damping force
adjusting bolt and screw, or the oil reser-
voir with your bare hand or skin until
suspension components have cooled.

Always adjust the shock absorber as-
semblies on the left and right side to the
same setting. Uneven adjustment can
cause poor handling and loss of stability,
which could lead to an accident.

 

NOTICE

ECB00091

Never turn an adjusting mechanism be-
yond the minimum and maximum settings.

 

TIP

Although the total number of clicks or turns of
a damping force adjusting mechanism may
not exactly match the following specifications
due to small differences in production, the ac-
tual number of clicks or turns always repre-
sents the entire adjusting range. To obtain a
precise adjustment, it would be advisable to
check the number of clicks or turns of each
damping force adjusting mechanism and to
modify the specifications as necessary.

 

UB5712E0.book  Page 35  Friday, October 21, 2016  10:19 AM

Summary of Contents for YXZ1000RSS

Page 1: ...DIC183 OWNER S MANUAL B57 F8199 12 LIT 11626 30 59 YXZ10YESH READ THIS MANUAL CAREFULLY It contains important safety information ...

Page 2: ...EBU31030 Read this manual carefully before operating this vehicle This manual should stay with this ve hicle if it is sold UB5712E0 book Page 1 Friday October 21 2016 10 19 AM ...

Page 3: ...the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB03490 Please read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until you have attained adequate knowledge of its controls and ...

Page 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key inform...

Page 5: ...laws and regulations in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all state off highway noise level and spark arrester laws and regulations EBU31111 YXZ10YESH OWNER S MANUAL 2016 by Yamaha Motor Corporation U S A 1st edition October 2016 All rights reserved Any reprinti...

Page 6: ...OCK 4 21 Accelerator pedal 4 21 Brake pedal 4 22 Parking brake lever 4 22 YCC S system 4 23 Drive select lever and shift paddle 4 24 Fuel tank cap 4 25 Doors 4 26 Seats 4 26 Adjusting the driver seat position 4 28 Adjusting the steering wheel position 4 28 Rearview mirror 4 29 Seat belts 4 29 Glove compartment 4 30 Storage compartments 4 31 Cup holders 4 33 Cargo bed 4 34 Flag pole bracket 4 34 Ad...

Page 7: ...TION 6 1 Engine break in 6 1 Starting the engine 6 2 Shifting and reverse driving 6 3 Launch system operation 6 7 Selecting the drive mode 6 9 Parking 6 11 Loading 6 11 BASIC GUIDE FOR SAFE USE 7 1 KNOW YOUR VEHICLE 7 1 LEARNING TO OPERATE YOUR VEHICLE 7 12 PERIODIC MAINTENANCE AND ADJUSTMENT 8 1 Owner s manual and tool kit 8 2 Periodic maintenance chart for the emission control system 8 4 General...

Page 8: ...arking brake lever free play adjustment 8 49 Brake light switch 8 51 Cable inspection and lubrication 8 51 Pedal lubrication 8 51 Checking the stabilizer bushes 8 52 Upper and lower arm pivot lubrication left and right 8 52 Rear knuckle upper and lower pivot lubrication left and right 8 53 Drive shaft universal joint lubrication 8 53 Steering shaft lubrication 8 54 Wheel removal 8 54 Checking and ...

Page 9: ...10 1 CONSUMER INFORMATION 11 1 Identification number records 11 1 NOISE REGULATION 11 4 MAINTENANCE RECORD 11 5 YAMAHA MOTOR CORPORATION U S A 2015 AND LATER MODEL SIDE SIDE LIMITED WARRANTY 11 6 YAMAHA EXTENDED SERVICE Y E S 11 8 INDEX 12 1 UB5712E0 book Page 4 Friday October 21 2016 10 19 AM ...

Page 10: ...1 1 1 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 2 3 4 1 1 8 3 7 6 1 9 10 5 UB5712E0 book Page 1 Friday October 21 2016 10 19 AM ...

Page 11: ...1 2 1 12 11 13 UB5712E0 book Page 2 Friday October 21 2016 10 19 AM ...

Page 12: ...ontain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer UB5712E0 book Page 3 Friday October 21 2016 10 19 AM ...

Page 13: ...et on the floorboards and keep your hands on the steering wheel Do not try to stop a vehicle tipover using your arm or leg 5B4 K7761 00 WARNING WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open 1HP F2259 01 2 1 UB5712E0 book Page 4 Friday October 21 2016 10 19 AM ...

Page 14: ... rollover Never set or allow tire pressure to be below the minimum Tire may dislodge from rim VEHICLE LOAD of 0 lb 0 kg 430 lbs 195 kg Recommended FRONT REAR Minimum FRONT REAR 16 5 psi 18 5 psi 16 psi 18 psi VEHICLE LOAD of 430 lbs 195 kg 699 lbs 317 kg Recommended FRONT REAR Minimum FRONT REAR 16 5 psi 24 5 psi 16 psi 24 psi 114 kPa 128 kPa 110 kPa 124 kPa 114 kPa 169 kPa 110 kPa 165 kPa Vehicle...

Page 15: ... stop Turn gradually and slowly Avoid hills and rough terrain Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants Keep weight in the cargo bed centered side to side and as low as possible Top heavy loads increase the risk of a rollover Read Owner s Manual before loading cargo bed Improper use of cargo bed or cage frame ca...

Page 16: ...MAHA MOTOR CORPORATION U S A certifies this ROV complies with the American National Standard for Recreational Off HighwayVehicles ANSI ROHVA 1 2014 Standard Date of manufacture B42 F4163 00 WARNING AVERTISSEMENT Moving parts can crush and cut Do not operate engine with guard removed 2HC 77762 00 Les pièces mobiles peuvent entrainer des coupures et des blessures par écrasement Ne pas faire fonction...

Page 17: ...ng across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop Slow down before entering a turn Avoid abrupt maneuvers sideways sliding skidding or fishtailing and never do donuts Avoid loss of control and rollovers Do not put any par t of your body outside of the vehicle for any reason Keep a ...

Page 18: ...se two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure whether he or she is willing and able to follow these instructions Get to know your vehicle This off road vehicle will handle and maneuver differently from cars ATVs go carts golf cars and grounds keeping vehicles Follow th...

Page 19: ...roperly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to reach and hold the passenger handhold in front of them Both driver and passenger should wear an approved motorcycle helmet that fits properly Both driver and passenger should also wear eye protection goggles or a face shield gl...

Page 20: ...efore loading the cargo bed Do not overload the vehicle or cargo bed Refer to the labels on the vehicle for specific loading limits and recommended tire air pressure Keep heavier objects and the load in general centered side to side and as low and as far for ward in the cargo bed as possible Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward...

Page 21: ... the vehicle Abrupt maneuvers or aggressive driving even on flat open areas can cause loss of control including rollovers The YXZ1000R has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some other vehicles may not Avoid rollovers Use care when turning Turning the steering wheel too far or too fast can result in a rollover Avoid ...

Page 22: ...vehicle may tip or roll keep your body completely inside the protec tive structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold Do not put your hands or feet outside of the vehicle for any reason Your arm or leg could be crushed Do not try to stop a vehicle tipover using your arm or leg Do not operate ...

Page 23: ...oxide can cause headaches dizziness drowsiness nausea confusion and eventually death Carbon monoxide is a colorless odorless tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclos...

Page 24: ...can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket parts accessories and modifications While you may find aftermarket products similar in design and quality to genuine Yamaha Acces sories recognize that some aftermarket accessories or modifications are not suit...

Page 25: ...h the performance ca pabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 8 55 for tire specifications and more information on replacing your tires UB5712E0 book Page 8 Friday October 21 2016 10 19 AM ...

Page 26: ... 5 6 10 11 7 8 9 1 Front shock absorber 2 Brake fluid reservoir 3 YCC S clutch fluid reservoir 4 Door 5 Shoulder bolster 6 Driver seat belt 7 Cargo bed 8 Muffler 9 Exhaust pipe 10 Engine 11 Transmission UB5712E0 book Page 1 Friday October 21 2016 10 19 AM ...

Page 27: ...ht view 1 2 3 7 8 4 5 6 9 1 Rear shock absorber 2 Engine oil tank 3 Air filter 4 Passenger seat belt 5 Battery 6 Fuses 7 Coolant reservoir 8 Headlight 9 Fuel tank cap UB5712E0 book Page 2 Friday October 21 2016 10 19 AM ...

Page 28: ...1 15 13 1 Steering wheel 2 Shift paddle 3 Multi function meter unit 4 Shift paddle 5 Main switch 6 Drive select lever 7 Parking brake lever 8 Interior light switch 9 Passenger handhold 10 Helmet indicator light 11 Seat belt indicator light 12 Light switch 13 On Command drive knob 14 Accelerator pedal 15 Brake pedal UB5712E0 book Page 3 Friday October 21 2016 10 19 AM ...

Page 29: ...not be removed TIP The helmet indicator light comes on and stays on while the key is turned to on EBU31240 off All electrical circuits are switched off The key can be removed EBU31250 start The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts 1 Main switch 2 off 3 on 4 start 1 2 3 4 UB5712E0 book Page 1 Friday October 21 2016 10 19 ...

Page 30: ...c Power Steering warning light EPS 3 Differential gear lock indicator light DIFF LOCK 4 Parking brake indicator light P 5 Reverse indicator light R 6 Neutral indicator light N 7 Engine trouble warning light 8 High beam indicator light 9 Half clutch indicator light 10 Launch system indicator light 11 YCC S system warning light 12 Coolant temperature warning light 13 Drivetrain icon 1 2 3 4 5 6 7 8 ...

Page 31: ...n 4WD with differential lock is selected is dis played TIP See pages 4 21 and 6 9 for more informa tion on selecting the drive mode Due to the synchronizing mechanism in the differential gear case the drivetrain icon may not come on until the vehicle starts moving When the On Command drive knob is set to DIFF LOCK or 4WD the drivetrain icon and the differential gear lock indicator light will flash...

Page 32: ...rning light comes on in blue to inform the driver that the vehicle should be warmed up After the engine is started warm it up until the warning light goes off The vehicle can be operated normally when the warning light is off The warning light comes on in red when the engine is overheating If the red light comes on stop the vehicle as soon as it is safe to do so and allow the engine to idle for ab...

Page 33: ...he warning light can be checked by turning the key to on If the warning light does not come on initially when the key is turned to on or if the warning light remains on have a Yamaha dealer check the vehicle EBU33041 Electric Power Steering warning light EPS This warning light comes on when the key is turned to on and then goes off once the engine is started If the warning light re mains on or com...

Page 34: ... come on and then go off have a Yamaha dealer check the elec trical circuit TIP If the indicator light stays on while driving ei ther release the accelerator pedal or further press down the accelerator pedal release or increase throttle to fully engage or disengage the clutch NOTICE ECB03351 Do not use the throttle accelerator pedal to hold the vehicle stationary when on an incline or navigating o...

Page 35: ...system The electrical circuit of the YCC S system warning light can be checked by turning the key to on If the warning light does not come on and then go off have a Yamaha dealer check the electrical circuit If the YCC S system warning light flashes when starting the engine wait 3 seconds for the light to stop flashing and then retry start ing the engine If an error in the YCC S sys tem prevents t...

Page 36: ...le rocking the vehicle back and forth push the shift rod and shift arm pivot downward or upward if the transmission was in reverse until the transmission is in neutral WARNING EWB04171 Turn the key to off before attempt ing to manipulate the shift rod Other wise the shift actuator may operate unexpectedly and cause injury Do not shift the transmission into neutral if the vehicle is stopped on an i...

Page 37: ...their seat belt The indicator light stays on until the driver seat belt is properly latched If the indicator light does not come on when the key is turned to on or if the indicator light remains on after the driver seat belt is properly latched have a Yamaha dealer check the electrical circuit EBU36533 Multi function meter unit The multi function meter unit is equipped with the following speedomet...

Page 38: ...lay Speedometer The speedometer shows the vehicle s travel ing speed The speedometer can be set to MPH or km h This also changes the odometer and tripmeter units between miles and kilometers To change the display be tween MPH and km h turn the key to off then hold the SELECT button pushed and turn the key to on 1 Speedometer 1 UB5712E0 book Page 10 Friday October 21 2016 10 19 AM ...

Page 39: ... r min and above Odometer and tripmeters The odometer shows the total distance trav eled by the vehicle The odometer can be used for maintenance and service intervals The tripmeters show the distance traveled since they were last reset The tripmeters can be used to record the distance traveled on a single trip or to estimate the distance that can be traveled with a full tank of gas etc 1 Tachomete...

Page 40: ... will reset and continue counting after 9999 9 is reached Clock hour meter voltage display and coolant temperature display The clock displays time in 12 hour format The hour meter shows the total time the en gine has been running The voltage display shows the battery volt age The coolant temperature display shows the temperature of the coolant 1 Clock Hour meter Voltage display Coolant temperature...

Page 41: ...e display to the clock 2 Push both the SELECT button and RESET button for three seconds The hour digits will start flashing 3 Push the RESET button to set the hours 4 Push the SELECT button and the mi nute digits will start flashing 5 Push the RESET button to set the minu tes 6 Push the SELECT button and then re lease it to start the clock Voltage display This display shows and the battery volt ag...

Page 42: ...ayed When the coolant temperature is between 122 C 252 F and 128 C 263 F the cool ant temperature display will flash In this case stop the vehicle in a safe place and let it idle for 10 minutes If the message HI flashes stop the engine and let it cool See page 8 67 TIP The coolant temperature display can be set to C or F To switch the temperature units turn the key to off then hold the RESET butto...

Page 43: ...ashes refuel as soon as possible TIP This fuel gauge is equipped with a self diag nosis system If a problem is detected in an electrical circuit all the display segments and fuel level warning indicator start flashing If this occurs have a Yamaha dealer check the electrical circuit Transmission gear display 1 Fuel level warning indicator 2 Fuel gauge 1 2 1 Transmission gear display 2 Neutral indic...

Page 44: ...s you to select the engine speed at which the in dicator light is deactivated To adjust the shift timing indicator light 1 Turn the key to off 2 Push and hold the MODE button 3 Turn the key to on and then re lease the MODE button after five sec onds After all segments of the display disappear and the shift timing indicator light comes on the shift timing indicator light can be adjusted To set the ...

Page 45: ...e set between 7000 r min and 12000 r min The activation point can be set in increments of 500 r min The tachometer needle will start over at 7000 r min after 12000 r min 1 Push the RESET button to select the desired engine speed for activating the indicator light 2 Push the MODE button to confirm the selected engine speed The shift timing indicator light flashes and the tachometer shows the curren...

Page 46: ...andard multi function display mo de Error code display This model is equipped with a self diagnosis device for various electrical circuits If a problem is detected in any of those cir cuits the engine trouble warning light and or the YCC S system warning light will come on or flash and the display will indicate an error code 1 Error code display 2 YCC S system error code display 3 Engine trouble w...

Page 47: ...cked as soon as possible in order to avoid en gine damage EBU35471 Light switch Set the switch to to turn on the low beam and the taillight Set the switch to to turn on the high beam and the taillight Set the switch to to turn off the head lights and taillight NOTICE ECB02061 Do not use the headlights with the engine turned off for an extended period of time The battery may discharge to the point ...

Page 48: ...arge it EBU36940 Interior light switch This vehicle is equipped with interior lights Push the upper side a of the interior light switch to turn on the interior lights and push the lower side b of the switch to turn off the lights 1 Interior light 1 1 Interior light switch a b 1 UB5712E0 book Page 20 Friday October 21 2016 10 19 AM ...

Page 49: ...and front wheels DIFF LOCK four wheel drive with the dif ferential gear locked Power is supplied to the rear and front wheels with the differen tial gear locked Unlike the 4WD mode all wheels turn at the same speed regardless of traction EBU31411 Accelerator pedal Press the accelerator pedal to increase en gine speed Spring tension returns the pedal to the rest position when released Always check ...

Page 50: ...iver s seat Setting the parking brake lever will help keep the vehicle from moving while parked To set the parking brake pull the lever up ward firmly To release the parking brake pull slightly up ward on the lever press the release button and then push the lever all the way down 1 Accelerator pedal 1 1 Brake pedal 1 UB5712E0 book Page 22 Friday October 21 2016 10 19 AM ...

Page 51: ...ed using the drive select lever and the shift paddles The drive select lever is used to shift the transmission into forward drive first gear neutral and re verse gear The shift paddles are used to shift through the forward gears When the drive select lever or shift paddles are moved a signal is sent to the MCU motor control unit which disengages the clutch the ECU engine control unit adjusts ignit...

Page 52: ...re information on shift ing EBU36651 Drive select lever and shift paddle The drive select lever is used to shift the transmission into forward drive first gear neutral and reverse gear Use the shift paddles to shift through the for ward gears Pull and release the shift paddle to shift up Pull and release the shift paddle to shift down 1 Drive select lever 1 UB5712E0 book Page 24 Friday October 21 ...

Page 53: ...information on shifting gears EBU31450 Fuel tank cap To open Remove the fuel tank cap by turning it coun terclockwise To close Install the fuel tank cap by turning it clock wise 1 Shift paddle 2 Shift paddle 2 1 1 Fuel tank cap 1 UB5712E0 book Page 25 Friday October 21 2016 10 19 AM ...

Page 54: ...ard until it is securely latched Be sure the door is SE CURELY LATCHED AFTER CLOSING IT TIP When opening a door from the outside use the mark to locate the door handle EBU33461 Seats To remove a seat cushion lift the front of the cushion and then pull the cushion off 1 Door 2 Handle 3 mark 1 3 2 UB5712E0 book Page 26 Friday October 21 2016 10 19 AM ...

Page 55: ...ont of the cushion into the grommet while pushing the cushion downward Make sure the seats are properly secured before starting off WARNING A loose seat could cause the operator to lose control or cau se the operator or passenger to fall EWB03510 1 Driver seat cushion 1 Passenger seat cushion 1 1 UB5712E0 book Page 27 Friday October 21 2016 10 19 AM ...

Page 56: ...just the driver seat position and make sure it is locked in place before starting off EBU35002 Adjusting the steering wheel position The steering wheel position can be adjusted to suit the driver s preference WARNING Never adjust the steering wheel position while operating the vehicle otherwise the steering wheel may suddenly change posi tion which may lead to an accident EWB04000 To adjust the st...

Page 57: ...e rearview mirror before starting off EBU36810 Seat belts This vehicle is equipped with three point seat belts for the driver and passenger Always wear the seat belts properly while riding in the vehicle See page 7 5 for more information 1 Steering wheel position adjusting lever 1 1 Rearview mirror 1 UB5712E0 book Page 29 Friday October 21 2016 10 19 AM ...

Page 58: ...love compartment be sure to wrap them in a plas tic bag so that they will not get wet When washing the vehicle be careful not to let any water enter the glove compartment NOTICE ECB02071 To protect from damage do not put metal items like tools or sharply edged items di rectly in the glove compartment If they must be stored wrap them in appropriate cushioning material 1 Seat belt 1 1 UB5712E0 book ...

Page 59: ...ole under the passenger seat and behind the driver seat To access the storage compartment under the passenger seat remove the seat cushion see page 4 26 for more information 1 Unlock 2 Open 1 2 1 Storage compartment 1 Storage compartment 1 1 UB5712E0 book Page 31 Friday October 21 2016 10 19 AM ...

Page 60: ...ceed the specified maximum load limit for this storage com partment ECB02090 When storing any documents in the storage compartments be sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to let any water enter the storage compartments 1 Storage compartment 1 Maximum load limit Storage compartment behind driver seat 4 5 kg 10 lb 1 Storage compart...

Page 61: ...he cup holders depending on their size and shape WARNING EWB03240 Never ride with any open or glass con tainers in the cup holders otherwise the contents may spill and the glass contain ers may be thrown about and break and possibly injure people in the vehicle dur ing sudden braking or an accident Do not place any other items than seal able plastic containers in the cup hold ers otherwise they ma...

Page 62: ...mproper weight balance There are four cargo hooks in the cargo bed For additional loading information see page 6 11 EBU35660 Flag pole bracket This model is equipped with a flag pole brack et NOTICE ECB03010 Do not use the flag pole bracket as a cargo hook 1 Cargo hook Maximum load limit 136 0 kg 300 lb 1 1 1 Flag pole bracket 1 1 UB5712E0 book Page 34 Friday October 21 2016 10 19 AM ...

Page 63: ...in until suspension components have cooled Always adjust the shock absorber as semblies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability which could lead to an accident NOTICE ECB00091 Never turn an adjusting mechanism be yond the minimum and maximum settings TIP Although the total number of clicks or turns of a damping force adjusting ...

Page 64: ...dealer to make this adjustment The spring preload setting is determined by measuring distance A shown in the illustra tion The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload 1 Locknut 2 Special wrench 3 Spring preload adjusting nut 2 1 3 a b Spring preload setting Minimum soft Distance A 504 8 mm 19 87 in Standard Distance A 492 1 mm 19 37...

Page 65: ... shock absorber transitions from the soft spring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring preload adjusting ring to the bottom of the crossover adjusting ring 1 Distance A Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 UB5712E0 book Page ...

Page 66: ... Turn the crossover adjusting nut in direc tion a to increase the crossover setting and in direction b to decrease the cross over setting 1 Distance B 2 Crossover locknut 3 Crossover adjusting nut 2 3 1 1 Special tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 UB5712E0 book Page 38 Friday October 21 2016 10 19 AM ...

Page 67: ...ance B 2 Crossover locknut 3 Crossover adjusting nut Crossover setting Minimum soft Distance A 47 6 mm 1 88 in Standard recommended Distance A 60 3 mm 2 38 in Maximum hard Distance A 73 0 mm 2 88 in 2 3 1 b a Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Special tool 2 Torque wrench 3 Crossover locknut 2 1 3 90 UB5712E0 book Page 39 Friday October 21 2016 10 19 AM ...

Page 68: ...rease the rebound damping force and thereby harden the low speed rebound damping turn the rebound damping force adjusting screw in direction a To decrease the rebound damping force and thereby soft en the low speed rebound damping turn the adjusting screw in direction b 1 High speed rebound damping force adjusting bolt 1 a b High speed rebound damping setting Minimum soft 4 turn s out from the ful...

Page 69: ...ng force and thereby soften the high speed compression damping turn the adjusting bolt in direction b 1 Low speed rebound damping force adjusting screw Low speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting screw fully turned in 1 a b 1 High speed compression damping force adjust...

Page 70: ...n direction b High speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting bolt fully turned in 1 Low speed compression damping force adjusting screw Low speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the f...

Page 71: ...rs in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EBU36920 Adjusting the rear shock absorber as semblies The rear shock absorber assemblies are equipped with a spring preload adjusting nut a crossover adjusting nut a high speed re bound da...

Page 72: ...mum settings TIP Although the total number of clicks or turns of a damping force adjusting mechanism may not exactly match the following specifications due to small differences in production the ac tual number of clicks or turns always repre sents the entire adjusting range To obtain a precise adjustment it would be advisable to check the number of clicks or turns of each damping force adjusting m...

Page 73: ...lower the spring preload 3 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten it to the specified torque ECB00082 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 3 2 a b Spring preload setting Minimum soft Distance A 619 1 mm 24 37 in Standard Distance A 606 4 mm 23 87 in Maximum hard Distance A 593 7 mm 23 37 in 1 D...

Page 74: ...similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring preload adjusting ring to the bottom of the crossover adjusting ring 1 Loosen the crossover locknut as shown Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Distance B 2 Crossover locknut 3 Crossover adjusting nut 2 3 1 UB5712E0 book Page 46 Friday October 21 2016 10 19 AM...

Page 75: ...tion b to decrease the cross over setting 1 Special tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 1 Distance B 2 Crossover locknut 3 Crossover adjusting nut Crossover setting Minimum soft Distance A 98 4 mm 3 88 in Standard recommended Distance A 111 1 mm 4 38 in Maximum hard Distance A 123 8 mm 4 88 in 2 3 1 b a UB5712E0 book Page 47 Friday October 21 2016 10 19 AM ...

Page 76: ... and thereby harden the high speed rebound damping turn the rebound damping force adjusting bolt in direction a To decrease the rebound damping force and thereby soften the high speed rebound damping turn the adjusting bolt in direction b Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Special tool 2 Torque wrench 3 Crossover locknut 2 1 3 90 1 High speed rebound damping force adjusting bolt...

Page 77: ...ion b High speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting bolt fully turned in 1 Low speed rebound damping force adjusting screw Low speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 1 1 2 turn s out from the fully turned in p...

Page 78: ...increase the compression damping force and thereby harden the low speed compres sion damping turn the compression damping force adjusting screw in direction a To de crease the compression damping force and thereby soften the low speed compression damping turn the adjusting screw in direction b 1 High speed compression damping force adjusting bolt 1 a b High speed compression damping setting Minimu...

Page 79: ...excessive gas pressure Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha dealer for any service 1 Low speed compression damping force adjusting screw Low speed compression damping setting Minimum soft 4 turn s out from the full...

Page 80: ...ccessories are used without the en gine running the battery may discharge Do not use an automotive cigarette light er or other accessories with a plug that gets hot because the jack can be dam aged 1 Set the light switch to off 2 Turn the accessory off 3 Start the engine See page 6 2 4 Open the auxiliary DC jack cap and then insert the accessory power plug into the jack 5 Turn the accessory on 6 W...

Page 81: ...ehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Brakes Check operation free play fluid level and fluid leakage Fill with DOT 4 brake fluid if necessary 5 3 8 44 8 51 Parking brake Check for proper operation condition and fre...

Page 82: ...teering Check for proper operation 5 7 Drive select lever and shift paddles Check for proper operation 5 8 YCC S clutch Check operation Check fluid level in reservoir If necessary add specified brake fluid to specified level Check hydraulic system for leakage 5 8 Fittings and fasteners Check all fittings and fasteners 5 8 Instruments lights and switches Check operation and correct if necessary 5 8...

Page 83: ...age 8 46 Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check the operation of the brakes at the start of every drive Test the brakes at slow speed after starting out to make sure they are work ing properly ...

Page 84: ...ediately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your ...

Page 85: ...with the fuel dispenser nozzle Keep fuel dispenser nozzle in contact with container inlet when fill ing WARNING Never refill a fuel container in the bed of any vehicle Fire may result from a build up of static electricity The discharge of this build up while refueling can cause a spark and ignite the gasoline EWB03270 EBU35680 Engine oil Make sure the engine oil is at the specified level Add oil a...

Page 86: ... bring the level up to maximum level mark If coolant is not avail able add distilled water Change the coolant every two years See page 8 34 NOTICE ECB02120 Hard water or salt water is harmful to the engine You may use soft water if you can not get distilled water EBU36020 Final gear Make sure there is no oil leaking from the final gear case EBU36030 Differential gear Make sure there is no oil leak...

Page 87: ...ler repair as necessary for proper operation A crash can damage the restraint systems in your vehicle A damaged restraint system may not properly protect the person using it resulting in serious injury or death in a crash To help make sure your restraint systems are working properly after a crash have them in spected and any necessary replacements made as soon as possible EBU31810 Passenger handho...

Page 88: ...mooth have a Yamaha dealer service the vehicle EBU35700 Fittings and fasteners Always check the tightness of chassis and wheel fittings and fasteners before starting off Take the vehicle to a Yamaha dealer or re fer to the Service Manual for correct tighten ing torque EBU31840 Instruments lights and switches Check that all instruments lights and switch es are working properly Correct if necessary ...

Page 89: ... tire to dis lodge from the rim under severe driving conditions EWB03960 Set tire pressures to the following specifica tions Recommended tire pressure Vehicle load 0 195 kg 0 430 lb Front 114 0 kPa 1 140 kgf cm 16 5 psi Rear 128 0 kPa 1 280 kgf cm 18 5 psi Vehicle load 195 kg maximum 430 lb maximum Front 114 0 kPa 1 140 kgf cm 16 5 psi Rear 169 0 kPa 1 690 kgf cm 24 5 psi Minimum tire pressure Veh...

Page 90: ...irt in the gauge could cause the first reading to be incorrect Tire wear limit When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire Maximum vehicle load 317 0 kg 699 lb Total weight of operator passenger acces sories and cargo 1 Tire pressure gauge 1 1 Tire wear limit 1 UB5712E0 book Page 10 Friday October 21 2016 10 19 AM ...

Page 91: ...s parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engine heating must be avoided However momentary 2 3 seconds maxi mum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substa...

Page 92: ...s N and the neutral indicator light should come on The engine can be started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 4 With your foot off the accelerator pedal start the engine by turning the key to start If the engine fails to start release the key and then try starting it again Wait a few seconds before the next attempt...

Page 93: ... at a giv en speed for starting off accelerating climb ing hills engine braking etc Shift gears using the drive select lever and the shift paddles clutch operation is automatic Use the drive select lever to shift the trans mission into forward drive first gear neutral and reverse gear as shown Use the shift pad dles to shift through the forward gears as shown 1 Drive select lever 2 Neutral positio...

Page 94: ...he shift paddle to downshift and then apply the accelerator pedal to resume normal op eration NOTICE ECB03370 Even with the transmission in the neutral position do not coast for long periods of time with the engine off The transmission is properly lubricated only when the engine is running Inadequate lubrication may damage the transmission To start out and accelerate 1 Take your foot off the accel...

Page 95: ...he engine has sufficiently slowed before shifting to a lower gear En gaging a lower gear when the engine speed is too high could make the wheels stop rotating and lose traction This could cause loss of control an accident and inju ry It could also cause engine or drivetrain damage Recommended shift points The recommended shift points during accel eration and deceleration are shown in the fol lowin...

Page 96: ...nue to apply the brake pedal 2 Check behind you 3 Shift the transmission into reverse TIP To shift into reverse the engine must be running and at idle speed When in reverse the transmission gear dis play should show R and the reverse indi cator light should come on The reverse buzzer will sound while the transmission is in reverse 4 Release the parking brake if applied 1 Drive select lever 2 Rever...

Page 97: ...tions are present the engine is not warmed up or is overheat ing the driver seat belt is not latched the differential gear is locked DIFF LOCK is selected or the differential gear lock indi cator is flashing the parking brake is applied an engine or system malfunction is detect ed a warning light is on To activate the launch system 1 Confirm that the front wheels and steer ing wheel are pointed st...

Page 98: ...e can celled If the indicator light is flashing release the accelerator pedal and let the engine return to idle speed When the indicator light goes off you may start off normally or retry acti vating the launch system 5 When ready release both shift paddles at the same time and further press the ac celerator pedal to launch the vehicle TIP When the clutch has completely engaged the launch system a...

Page 99: ...ed drive mode The drive mode icon and the DIFF LOCK indi cator light come on as follows Knob position Indication Drive mode none 2WD two wheel drive Drive power is supplied to the rear wheels only 4WD four wheel drive Drive power is supplied to the front and rear wheels DIFF LOCK four wheel drive with the differential gear locked Drive power is supplied to the front and rear wheels and the differe...

Page 100: ...rential gear is completely locked or unlocked Turning the steering wheel back and forth will help the differential gear lock to engage or dis engage To protect the drivetrain from damage vehicle speed is limited until the differential gear lock has properly transitioned UB5712E0 book Page 10 Friday October 21 2016 10 19 AM ...

Page 101: ...ease the risk of loss of control an overturn or other accident Do not pull objects other vehicles or tow a trailer this vehicle is not de signed for such operation Keep weight in the cargo bed centered side to side and as low and as far for ward as possible Top heavy loads in crease the risk of overturn Make sure that cargo is securely fas tened down a loose load could change handling unexpectedly...

Page 102: ...t EBU33491 KNOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The YXZ1000R has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some vehicles may not This would include vehicles made primarily for pavement roads improved paths or grounds keep...

Page 103: ... be able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is not in use to prevent unauthorized use of the machine Parents Many states have implemented new motor vehicle licensing requirements for young driv ers These requirements are in response to the disproport...

Page 104: ... carry any other passengers Do not car ry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety seats or booster seats in the YXZ1000R The seat belt is not designed to restrain au tomotive child safety seats Occupant protection system WARNING EWB03350 Do not make changes to the occupant pro tection s...

Page 105: ...l not protect occupants in all rollovers or accidents Body parts outside of vehicle can be struck by passing objects or crushed during vehicle rollover Do not put your hands or feet outside of the vehicle for any reason Do not hold onto the door cage frame or shoulder bolster Wear your seat belt and helmet If you think or feel that the vehicle may tip or roll do not put your hands or feet outside ...

Page 106: ...ng operation You may also fall completely out or be partial ly ejected from the vehicle which may lead to being crushed between the ground and the vehicle Wearing the seat belt helps you re main in the vehicle the doors and passenger handhold are not a substitute for using a seat belt A crash can damage the restraint systems in your vehicle A damaged restraint system may not properly protect the p...

Page 107: ...ds together along its long edges in order to more eas ily adjust its location up or down along the length of the belt 3 Push the latch plate into the buckle until it clicks Pull up on the latch plate to make sure it is secure 4 Put the lap portion of the belt low on your hips Pull up on the shoulder part so the belt is snug across your hips Be sure the seat belt is not caught on the shoulder bolst...

Page 108: ...ot 7 To release the buckle firmly press the re lease button Doors The doors are designed to reduce the likeli hood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover The doors may also re duce intrusion of objects into the occupant area Make sure the door is securely latched before operation Do not place your arm or hand on the door during ...

Page 109: ...ihood that the pas senger puts a hand outside the vehicle if the vehicle begins to tip The driver should make sure the passenger is holding onto the handhold with both hands before operating the vehicle Adjusting the handhold position The handhold can be adjusted to one of three positions to suit the passenger s preference UB5712E0 book Page 8 Friday October 21 2016 10 19 AM ...

Page 110: ...oles in the handhold bar with the holes in the handhold supports 3 Insert the pins into the holes and secure them with the wire loops Make sure that the handhold is properly secured before starting off 1 Passenger handhold 2 Locking pin 1 2 1 Handhold support 2 Handhold bar 2 1 1 UB5712E0 book Page 9 Friday October 21 2016 10 19 AM ...

Page 111: ...oorboard allows you to brace your feet which helps you keep your body in the vehicle in the event of an accident or rollover Keep your feet on the floorboard during operation Steering wheel Keep both hands on the steering wheel Do not hold the steering wheel with your thumbs inside the rim Keep your palms on the out side of the steering wheel Similar to other off road vehicles if the YXZ1000R hits...

Page 112: ... quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip the steering wheel so that your thumbs will not be hit by the spokes As an example see the illustra tion CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE UB5712E0 book Page 11 Friday October 21 2016 10 19 AM ...

Page 113: ...uries if any part of you is outside the vehicle or protective structure during a rollover Help protect you if outside objects intrude inside the vehicle during operation Help protect you in the event of impact with an obstacle or other vehicle Wear eye protection when operating or riding in the vehicle to reduce the risk of a serious accident or injury Eye protection such as a face shield or goggl...

Page 114: ...gher speeds until you are thoroughly familiar with the operation and handling of the vehicle Remember driv ing aggressively or making abrupt maneuvers even on flat open areas can cause side roll overs Become familiar with the way the vehicle han dles in the various drive modes Start off with two wheel drive 2WD then four wheel drive 4WD and finally four wheel drive with the differential locked DIF...

Page 115: ...ol and avoid rollover For example if you feel the back of the vehicle start to slide to your right steer to the right If you think or feel that the vehicle may tip or roll keep your body completely inside the protective structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold Do not put your hands or fee...

Page 116: ...celerator and allow the drivetrain and engine to absorb vehicle speed Downshift as necessary Ap plication of the brakes provides additional stopping power Leaving the vehicle Do not get out of the vehicle while the engine is running Take the key with when you leave the vehicle There is a serious risk of injury or death because Children or other unauthorized persons may attempt to operate the vehic...

Page 117: ...nue to apply the brake pedal 2 Switch the drive mode to DIFF LOCK and shift into first gear when parking up hill or reverse gear when parking down hill TIP You may need to turn the steering wheel left and right to help the differential lock into pla ce 3 Stop the engine turn the key to off 4 With the brake pedal still being applied set the parking brake 5 Finally get out of the vehicle and block t...

Page 118: ... Your Yamaha YXZ1000R has higher ground clearance and other features to handle rug ged terrain and as a result can overturn in situations where some vehicles may not Abrupt maneuvers or aggressive driving can cause loss of control including rollovers even on flat open areas These rollovers can result in crushed limbs and other serious inju ries or death to drivers or passengers When operating the ...

Page 119: ...ice first on gentle slopes before at tempting steeper hills Always check the terrain carefully before attempting any hill To climb a hill you need traction momentum and steady throttle For more traction and control for climbing steeper and or rougher slopes shift into low gear and select 4WD or DIFF LOCK Travel fast enough to main tain momentum but not so fast that you can not react to changes in ...

Page 120: ...could cause the vehicle to slide If you are sliding or skidding try to steer in the direction the vehicle is sliding to regain con trol For example if you feel the back of the vehicle start to slide to your right steer to the right If you must turn on the hill to avoid an obsta cle do so slowly and carefully If the vehicle starts to tip immediately steer in the downhill direction if there are no o...

Page 121: ...urn To reduce your risk of drowning or other injuries use care when crossing through water Wet brakes may have reduced effectiveness After leaving the water test the brakes If nec essary apply the brakes several times to let friction dry them out NOTICE ECB02950 After driving your vehicle in water be sure to drain the trapped water by removing the check hoses at the bottom of the air filter case W...

Page 122: ...d To reduce the risk of fire during operation or after leaving the vehicle do not let brush grass and other materials collect under the vehicle near the muffler or exhaust pipe or next to other hot parts Check under the vehicle after operating in areas where combustible materials may have collected Do not idle or park the vehicle in long dry grass or other dry ground cover Encountering obstacles I...

Page 123: ...tion about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path UB5712E0 book Page 22 Friday October 21 2016 10 19 AM ...

Page 124: ...ile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire or...

Page 125: ...ce information included in this man ual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the owner s tool kit are sufficient for this purpose except that a torque wrench is also necessary to properly tighten nuts and bolts 1 Owner s manual 1 1 Owner s tool kit 2 Tire pressure gauge 1 2 UB5712E...

Page 126: ... have a torque wrench available during a service operation requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as neces sary UB5712E0 book Page 3 Friday October 21 2016 10 19 AM ...

Page 127: ...ey require special tools data and technical skills NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hose for cracks or damage Replace if necessary 2 Valves Check valve clearance and adjust if neces sary Every 5000 km 3200 mi 3 Spark plugs Check condition Adjust gap and clean Rep...

Page 128: ... induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 8 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 UB5712E0 book Page 5 Friday October 21 2016 10 19 AM ...

Page 129: ...imary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000 mi more often in wet or dusty condi tions 3 Engine oil Change warm engine before draining 4 Engine oil filter cartridge Replace 5 Transmission oil Check oil level and for leakage Change 6 Final gear oil Dif ferential ge...

Page 130: ... Replace internal components of master cyl inder and calipers Every 2 years 11 Brake hoses Replace Every 4 years 12 Accelerator pedal Check operation and free play 13 Wheels Check balance runout and for damage Balance wheel if necessary Replace wheel if damaged or if runout is over specified limits Check and tighten the bead lock for equipped models Every 500 km 300 mi NO ITEM ROUTINE INITIAL EVER...

Page 131: ...her damage and re place if necessary 18 Upper and lower arm pivots Lubricate with lithium soap based grease 19 Rear knuckle up per and lower piv ots Lubricate with lithium soap based grease 20 Drive shaft uni versal joint Lubricate with lithium soap based grease 21 Engine mount Check for cracks or damage Check bolt tightness NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km ...

Page 132: ...e therefore have your YXZ1000R checked and serviced by your Yamaha dealer at regular intervals replace any damaged or visibly worn part immediately 22 Front and rear axle boots Check for cracks or other damage and re place if necessary 23 Fittings and fas teners Check all chassis fittings and fasteners Correct if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi...

Page 133: ...the original position and then install the bolts EBU36930 Panels The panels shown need to be removed to perform some of the maintenance jobs de scribed in this chapter Refer to this section each time a panel needs to be removed and installed 1 Hood 2 Bolt 1 2 2 UB5712E0 book Page 10 Friday October 21 2016 10 19 AM ...

Page 134: ...he panel 1 Unhook the projections as shown 2 Disconnect the interior light couplers and then remove the panel 1 Panel A 2 Panel B 1 Panel C 1 2 1 1 Panel A 2 Projection 1 2 2 UB5712E0 book Page 11 Friday October 21 2016 10 19 AM ...

Page 135: ...ace the panel in the original position Panel B To remove the panel 1 Remove the hood See page 8 10 2 Remove panel A 3 Remove the top cover by removing the quick fastener screw and the bolts 1 Interior light coupler 1 1 UB5712E0 book Page 12 Friday October 21 2016 10 19 AM ...

Page 136: ...e passenger seat by removing the bolts 6 Remove the quick fastener screws and the bolts and then pull the panel off as shown 1 Top cover 2 Bolt 3 Quick fastener screw 2 3 1 1 Passenger seat 2 Bolt 3 Seat belt 1 3 2 2 UB5712E0 book Page 13 Friday October 21 2016 10 19 AM ...

Page 137: ...stall the passenger seat by installing the bolts and then tighten them to the spec ified torque TIP Make sure that the seat frame is properly secured 1 Panel B 2 Quick fastener screw 3 Bolt 1 2 2 3 2 3 3 1 Panel B Tightening torque Passenger seat bolt 32 N m 3 2 kgf m 23 lb ft 1 UB5712E0 book Page 14 Friday October 21 2016 10 19 AM ...

Page 138: ... install the panel Place the panel in the original position and then install the quick fastener screws EBU35434 Engine oil and oil filter Check the engine oil level before each opera tion In addition change the oil and replace the filter at the intervals specified in the gen eral maintenance and lubrication chart To check the engine oil level 1 Park the vehicle on a level surface 2 Remove panel C ...

Page 139: ...tick back into the oil tank without screwing it in and then remove it again to check the oil level TIP The engine oil level should be between the tip of the dipstick and the maximum level mark 6 If the oil level is not between the tip of the dipstick and the maximum level mark add sufficient oil of the recommended type to raise it to the correct level 7 Check the O ring for damage and re place it ...

Page 140: ... the engine warm it up for several minutes and then turn it off 5 Place an oil pan or use a trough or funnel beneath the oil tank to collect the used engine oil 6 Remove the engine oil tank filler cap and the cylinder head cap 1 Engine oil tank cover 2 Bolt 1 2 1 Engine oil tank filler cap 1 Cylinder head cap 1 1 UB5712E0 book Page 17 Friday October 21 2016 10 19 AM ...

Page 141: ...oil from the oil tank 9 Place an oil pan under the engine to col lect the used engine oil 10 Remove the engine oil drain bolt and its gasket to drain the oil from the engine 1 Engine oil tank filler cap 2 O ring 3 Cylinder head cap 3 2 1 2 1 Engine oil tank drain bolt 2 Gasket 2 1 UB5712E0 book Page 18 Friday October 21 2016 10 19 AM ...

Page 142: ...nd then install and tighten the en gine oil tank filler cap and the cylinder head cap 13 Start the engine warm it up for several minutes and then turn it off 14 Remove the engine oil tank filler cap and then add sufficient oil of the recommend ed type to raise it to the maximum level mark on the dipstick 1 Engine oil drain bolt 2 Gasket 3 mark 1 2 3 Tightening torques Engine oil drain bolt 10 N m ...

Page 143: ...while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 17 Turn the engine off wait at least ten mi nutes and then check the oil level and correct it if necessary 18 Install the engine oil tank cover by install ing the bolts 19 Install the panel To change the engine oil and oil filter 1 Park the vehicle on a level surface 2 Loosen the left and ri...

Page 144: ... remov ing the bolts 4 Remove the bolts and then slide the cen ter bottom panel rearward to remove it 1 Left side panel 2 Right side panel 3 Bolt 3 1 3 2 1 Rear bottom panel 2 Bolt 2 1 2 2 UB5712E0 book Page 21 Friday October 21 2016 10 19 AM ...

Page 145: ...s removed together with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may occur TIP An oil filter wrench is available from a Yamaha dealer 7 Apply a light coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 1 Center bottom panel 2 Bolt 2 2 2 2 2 1 1 Oil filter cartridge 2 Oil filter wrench 2...

Page 146: ...ed amount of the recommended engine oil Check the engine oil level and the vehicle for oil leakage Install the en gine oil tank cover and panel C TIP Refer to steps 11 19 of the To change the engine oil section for the oil filling procedure 1 O ring Tightening torque Oil filter cartridge 17 N m 1 7 kgf m 12 lb ft 1 1 Torque wrench 1 UB5712E0 book Page 23 Friday October 21 2016 10 19 AM ...

Page 147: ...as shown and then hook the left and right sides of the center bottom panel into place 11 Install the center bottom panel bolts and then tighten them to the specified torque 1 Center bottom panel 1 1 Center bottom panel 1 UB5712E0 book Page 24 Friday October 21 2016 10 19 AM ...

Page 148: ...ghtening them to the specified torque 1 Bolt A 2 Bolt B 3 Bolt C 1 2 3 1 Bolt A 2 Bolt B 3 Bolt C Tightening torques Bolt A 7 N m 0 7 kgf m 5 1 lb ft Bolt B 7 N m 0 7 kgf m 5 1 lb ft Bolt C 7 N m 0 7 kgf m 5 1 lb ft 1 3 2 3 UB5712E0 book Page 25 Friday October 21 2016 10 19 AM ...

Page 149: ...he transmis sion oil at the intervals specified in the general maintenance and lubrication chart 1 Rear bottom panel 2 Bolt A 3 Bolt B Tightening torques Bolt A 7 N m 0 7 kgf m 5 1 lb ft Bolt B 7 N m 0 7 kgf m 5 1 lb ft 3 1 2 2 1 Bolt B Tightening torque Bolt B 7 N m 0 7 kgf m 5 1 lb ft 1 1 UB5712E0 book Page 26 Friday October 21 2016 10 19 AM ...

Page 150: ... dipstick off with a clean rag in sert it back into the transmission case without screwing it in and then remove it again to check the oil level TIP The transmission oil level should be between the tip of the dipstick and the maximum level mark 4 If the oil level is at or below the tip of the dipstick add sufficient oil of the recom mended type to raise it to the correct lev el 1 Transmission oil ...

Page 151: ...e used oil 4 Remove the transmission oil filler cap and then the transmission oil drain bolt and its gasket to drain the oil from the transmission case 5 Install the transmission oil drain bolt and new gasket and then tighten the bolt to the specified torque 6 Check the O ring for damage and re place it if necessary 1 Transmission oil drain bolt 2 Gasket Tightening torque Transmission oil drain bo...

Page 152: ...on oil 9 Park the vehicle on a level surface stop the engine and then check the transmis sion case for oil leakage TIP If oil is leaking confirm that the transmission oil filler cap is properly installed and then have a Yamaha dealer check the transmission 10 Check the transmission oil level and cor rect if necessary 11 Install the panel EBU36050 Final gear oil Check the oil level and change the f...

Page 153: ...t for damage and re place it if necessary 5 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque Changing the final gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the final gear case to collect the used oil 3 Remove the final gear oil filler bolt the fi nal gear oil drain bolt and their gasket to drain the oil 1 Final gear oil 2 Gask...

Page 154: ...y be used instead 6 Check the oil filler bolt gasket for dam age and replace it if necessary 7 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque 8 Check for oil leakage If oil leakage is found check for the cause 1 Final gear oil drain bolt 2 Gasket Tightening torque Final gear oil drain bolt 23 N m 2 3 kgf m 17 lb ft 2 1 Recommended oil SAE 80 API GL 4 H...

Page 155: ... should be up to the brim of the filler hole 3 If the level is low add sufficient oil of the recommended type to raise it to the specified level NOTICE Be sure no for eign material enters the differential gear case ECB00412 4 Check the gasket for damage and re place it if necessary 5 Install the differential gear oil filler bolt and its gasket and then tighten the bolt to the specified torque 1 Di...

Page 156: ...al gear case with the recommended oil NOTICE Be sure no foreign material enters the differential gear case ECB00412 TIP GL 4 is a quality and additive rating GL 5 rated hypoid gear oils may also be used If desired an SAE 80W 90 hypoid gear oil may be used instead Tightening torque Differential gear oil filler bolt 23 N m 2 3 kgf m 17 lb ft 1 Differential gear oil drain bolt 2 Gasket 1 2 Tightening...

Page 157: ...g the coolant level 1 Park the vehicle on a level surface 2 Remove the hood See page 8 10 3 Check the coolant level when the engine is cold the coolant level will vary with en gine temperature TIP The coolant level in the coolant reservoir should be between the minimum and maxi mum level marks 4 If the coolant level is at or below the mini mum level mark remove the coolant res ervoir cap and add c...

Page 158: ...f the coolant as soon as possible otherwise the ef fectiveness of the coolant will be re duced ECB01012 5 Install the reservoir cap 6 Install the hood when finished servicing the vehicle TIP The radiator fan automatically switches on or off according to the temperature of the coolant in the radiator If the engine overheats see page 8 67 for instructions EBU32400 Axle boots Check the axle boots for...

Page 159: ...ould be a me dium to light tan color the ideal color when the vehicle is ridden normally and all spark plugs installed in the engine should have a similar color If any spark plug shows a dis tinctly different color the engine could be op erating improperly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode ero s...

Page 160: ... possible NOTICE ECB02900 Do not use any tools to remove or install the spark plug cap otherwise the ignition coil coupler may be damaged The spark plug cap may be difficult to remove be cause the rubber seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in 1 Spark plug gap ...

Page 161: ... Whenever air filter maintenance is performed check the air inlet for obstructions and the air filter case for dirt and foreign matter check the air filter case check hoses for dirt or water and clean as necessary check the air filter case joints and the rub ber joints to and from the throttle body for proper fit and sealing tighten all fittings securely to avoid the pos sibility of unfiltered air...

Page 162: ...l C page 8 10 2 Remove the air filter case cover by turn ing the air filter case cover lock counter clockwise TIP Make sure that the match mark on the cover lock is aligned with the open match mark on the air filter case cover 3 Remove the foam air filter 1 Air filter case cover 2 Air filter case cover lock 3 Match mark 2 1 3 UB5712E0 book Page 39 Friday October 21 2016 10 19 AM ...

Page 163: ...oline or other flammable solvents to clean the air fil ter element can cause a fire or explo sion which could lead to serious injury EWB03360 6 Squeeze out the excess solvent NOTICE Do not twist the foam materi al when squeezing it ECB02970 1 Foam air filter 1 1 Foam air filter element 2 Air filter frame 1 2 UB5712E0 book Page 40 Friday October 21 2016 10 19 AM ...

Page 164: ...ear and replace if damaged or heavily worn 10 Thoroughly apply Yamalube foam air fil ter oil or other quality liquid foam air fil ter do not use a spray type product to the foam material The foam air filter ele ment should be wet but not dripping 11 Pull the foam air filter element over its frame 12 Install the air filter 13 Install the air filter case cover and lock it into place by turning the a...

Page 165: ...EBU35130 Cleaning the air filter case check hoses There is a check hose on each side of the air filter case If dust or water collects in a check hose empty the hose and clean the air filter element and air filter case 1 Match mark 1 1 Air filter case check hose 1 Air filter case check hose 1 1 UB5712E0 book Page 42 Friday October 21 2016 10 19 AM ...

Page 166: ...aust system 1 Remove the tailpipe cover by removing the tailpipe cover bolts 2 Remove the tailpipe bolts 3 Remove the tailpipe by pulling it out of the muffler and then remove the gasket 4 Tap the tailpipe lightly and then use a wire brush to remove any carbon depos its from the spark arrester portion of the tailpipe and inside of the tailpipe housing 1 Tailpipe cover 2 Tailpipe cover bolt 1 2 2 1...

Page 167: ...lting in improper fuel air supply or engine noise To prevent this the valve clear ance must be adjusted regularly This adjust ment however should be left to a professional Yamaha service technician EBU32470 Brakes Replacement of brake components requires professional knowledge Brake service should be performed by a Yamaha dealer 1 Gasket 2 Spark arrester 3 Tailpipe Tightening torque Tailpipe bolt ...

Page 168: ... place the brake pads as a set The wheels need to be removed to check the brake pads See pages 8 54 8 56 for wheel removal and installation procedures EBU32490 Checking the parking brake pads Each brake pad is provided with a wear indi cator groove which allows you to check the brake pad wear without having to disassem ble the brake If a brake pad has worn to the point that the wear indicator groo...

Page 169: ...sary TIP The brake and YCC S clutch fluid reser voirs are located under the hood page 8 10 For an accurate reading make sure the ve hicle is parked on a level surface 1 Parking brake pad wear indicator groove 1 1 Brake fluid reservoir 2 YCC S clutch fluid reservoir 3 Minimum level mark Specified fluid for brake and YCC S clutch systems DOT 4 brake fluid 3 3 1 2 UB5712E0 book Page 46 Friday October...

Page 170: ...areful that water or dust does not enter the brake or YCC S clutch fluid reservoir when refilling Water will signif icantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECB01161 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake ...

Page 171: ...to check the YCC S clutch fluid level and check the hy draulic system for leakage before each drive If the YCC S clutch plates wear out shifting becomes rough or clutch slippage will occur causing poor acceleration If any of the above occurs have a Yamaha dealer check the YCC S clutch EBU32530 Checking the brake pedal Have a Yamaha dealer check the brakes at the intervals specified in the periodic...

Page 172: ...ent Periodically check the parking brake lever free play and adjust it if necessary 1 Shift the transmission into first gear 2 Check the parking brake lever free play The maximum free play is equal to one click of the parking brake lever If neces sary adjust the free play as follows 1 Brake pedal 2 No brake pedal free play Accelerator pedal free play 10 0 25 0 mm 0 39 0 98 in 1 2 1 Accelerator ped...

Page 173: ...ut 7 Turn the adjusting nut in direction a to increase the free play or in direction b to decrease the free play 8 Tighten the locknut and then slide the rubber cover to its original position 9 Install the panel 1 Parking brake lever free play 1 1 Rubber cover 2 Adjusting nut 3 Locknut 1 b a 3 2 UB5712E0 book Page 50 Friday October 21 2016 10 19 AM ...

Page 174: ...ct operation which may cause an accident or injury In spect control cables frequently and re place damaged cables Corrosion can result when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Lubricate the cable ends If the cables do not operate smoothly ask a Yamaha dealer to re place them EBU36760 Pedal lubrication The pivoting parts of the brake and acce...

Page 175: ... periodic maintenance and lubrication chart Have a Yamaha dealer replace the stabilizer bushes if necessary Front Rear EBU35211 Upper and lower arm pivot lubrication left and right Lubricate the upper and lower arm pivots with a grease gun Recommended lubricant Lithium soap based grease UB5712E0 book Page 52 Friday October 21 2016 10 19 AM ...

Page 176: ...nuckle upper and lower pivots with a grease gun EBU35220 Drive shaft universal joint lubrication Lubricate the drive shaft universal joint with a grease gun Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease UB5712E0 book Page 53 Friday October 21 2016 10 19 AM ...

Page 177: ...l 1 Loosen the wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame 3 Remove the nuts from the wheel 4 Remove the wheel Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease UB5712E0 book Page 54 Friday October 21 2016 10 19 AM ...

Page 178: ...aced Tighten the bead lock bolts to the specified torque in a crisscross pattern EBU32620 Tire replacement Always use the same size and type of tires recommended in this owner s manual The tires that came with your Yamaha YXZ1000R 1 Wheel nut 1 1 1 Bead lock 2 Bolt Tightening torque Bead lock bolts 17 N m 1 7 kgf m 12 lb ft 1 2 2 2 2 UB5712E0 book Page 55 Friday October 21 2016 10 19 AM ...

Page 179: ... of control The tires listed below have been approved by Yamaha Motor Manufacturing Corporation of America for this model EBU33090 Wheel installation 1 Install the wheel and the nuts 2 Lower the vehicle so that the wheel is on the ground 3 Tighten the wheel nuts in a crisscross pattern to the specified torque WARNING EWB03400 Do not reverse the rims on your Yamaha YXZ1000R to widen the track width...

Page 180: ...ctrolyte In case of accidental contact with battery electrolyte EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention WARNING EWB03420 Batteries may produce explosive gases Ventilate when charging or using in a closed space...

Page 181: ...re the positive lead ECB01002 5 Pull the battery out of its compartment To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have dis charged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories 1 Battery holding plate 2 Bolt 1 2 2 1 Positive battery lead red 2 Negative battery lead...

Page 182: ...a month and fully charge it if necessary NOTICE ECB00941 Always keep the battery charged Storing a discharged battery can cause perma nent battery damage To install the battery TIP Be sure the battery is fully charged 1 Place the battery in its compartment 2 Connect the positive battery lead first then the negative battery lead by install ing their bolt NOTICE When installing the battery the main ...

Page 183: ...reverse the polarity of the jumper cables when connecting to the batteries However if the vehicle must be jump started proceed as follows 1 Turn the key to off 2 Remove panel A See page 8 10 3 Remove the passenger seat cushion See page 4 26 4 Using a charged 12 volt battery connect the positive lead of the jumper cable to the positive terminal of the battery in the YXZ1000R and the other end of th...

Page 184: ...ery and then disconnect the positive lead of the jumper cable from the charged battery and the battery in the YXZ1000R 8 Install the seat cushion and the panel EBU35252 Fuse replacement The main fuse the fuel injection system fuse the EPS fuse and the fuse box are located under panel A See page 8 10 1 Jumper cable negative lead 1 1 Main fuse 2 EPS fuse 3 Fuse box 4 Fuel injection system fuse 5 Fue...

Page 185: ...ING Always use a fuse of the specified amperage Never use any material in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 1 Headlight fuse HEAD 2 Signaling system fuse SIGNAL 3 Four wheel drive motor fuse DIFF 4 Backup fuse BACK UP for clock 5 Ignition fuse IGNITION 6 Radiator fan motor fuse FAN 7 Spare fuse 8 Accessory fuse...

Page 186: ...use and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam only the top half of each lamp will illuminate When the headlights are set to high beam both halves of each lamp will illuminate Specified fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A Headlight fuse 15 0 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Signaling system fuse 10 0 A Four ...

Page 187: ...ion b EBU35271 Tail brake light This model is equipped with an LED tail brake light there are no replaceable bulbs If the tail brake light does not come on check the fuses and then have a Yamaha dealer check the vehicle EBU36960 Interior lights This model is equipped with LED interior lights There are no user replaceable bulbs 1 Headlight beam adjusting screw a b 1 1 Headlight beam adjusting screw...

Page 188: ...res any repair take it to a Yamaha deal er The skilled technicians at a Yamaha dealer ship have the tools experience and know how to properly service your vehicle Use only genuine Yamaha parts on your vehicle Imita tion parts may look like Yamaha parts but they are often inferior Consequently they have a shorter service life and can lead to ex pensive repair bills WARNING EWB03450 When checking th...

Page 189: ...aha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the el...

Page 190: ...e recommended coolant tap water can be used temporarily provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the coolant reservoir and or radiator Level is OK Level is low check the cooling system for leakage No leakage Leakage Ask a Yamaha dealer to inspect and repair the cooling system Add coolant See TIP Restart t...

Page 191: ...es several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electri cal devices Many expensive repair bills have resulted from improper high pressure detergent applications such as t...

Page 192: ... or equivalent product Follow the instruc tions on the product label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour one ta blespoon of fresh engine oil into each cyl inder and then re install the spark plugs Remove the spark plug wires and ground them Operate the electric starter to turn the engine over several times ...

Page 193: ...he battery in an ex cessively warm or cold place more than 30 C 90 F or less than 0 C 32 F Use of Fuel Med Rx or another high quality fuel stabilizer eliminates the need to drain the fuel system Consult a Yamaha dealer if the fuel system needs to be drained UB5712E0 book Page 3 Friday October 21 2016 10 19 AM ...

Page 194: ...ment 998 cm Bore stroke 80 0 66 2 mm 3 15 2 61 in Compression ratio 11 3 1 Starting system Electric starter Lubrication system Dry sump Engine oil Recommended brand YAMALUBE Type SAE 5W 30 10W 30 10W 40 15W 40 20W 40 or 20W 50 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter cartridge replacement 2 50 L 2 64 US qt 2 20 Imp qt 0 10 3...

Page 195: ...rk 0 31 L 0 33 US qt 0 28 Imp qt Radiator including all routes 3 75 L 3 96 US qt 3 30 Imp qt Air filter Air filter element Wet element Secondary air filter element Oil coated paper element Fuel Recommended fuel Regular unleaded gasoline only Fuel tank capacity 34 0 L 8 98 US gal 7 48 Imp gal Fuel injection Throttle body ID mark 2HC1 00 Spark plug s Manufacturer model NGK CR9EB Spark plug gap 0 7 0...

Page 196: ...g Maximum loading limit 317 0 kg 699 lb Total weight of operator passenger cargo and accessories Tire air pressure measured on cold tires Recommended Vehicle load 0 195 kg 0 430 lb Front 114 0 kPa 1 140 kgf cm 16 5 psi Rear 128 0 kPa 1 280 kgf cm 18 5 psi Vehicle load 195 kg maximum 430 lb maximum Front 114 0 kPa 1 140 kgf cm 16 5 psi Rear 169 0 kPa 1 690 kgf cm 24 5 psi Minimum Vehicle load 0 195...

Page 197: ... wishbone Spring shock absorber type Coil spring gas oil damper Wheel travel 410 mm 16 2 in Rear suspension Type Double wishbone Spring shock absorber type Coil spring gas oil damper Wheel travel 432 mm 17 0 in Electrical system Ignition system TCI Charging system AC magneto Battery Model U1 H11L Voltage capacity 12 V 28 0 Ah Bulb voltage wattage quantity Headlight LED Interior light LED Tail brak...

Page 198: ...lf clutch indicator light LED Launch system indicator light LED YCC S system warning light LED Fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A EPS fuse 40 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Accessory fuse 10 0 A YCC S motor control fuse 30 0 A Backup fuse 10 0 A Four wheel drive motor fuse 10 0 A Radiator fan motor fus...

Page 199: ...rence in case the vehicle is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame 1 Key identi...

Page 200: ...l be needed to order spare parts from your Yamaha dealer EBU32820 Vehicle Emission Control Information label The Vehicle Emission Control Information la bel is affixed at the location in the illustration This label shows specifications related to ex haust emissions as required by federal law state law and Environment Canada 1 Vehicle identification number 1 1 Model label 1 UB5712E0 book Page 2 Fri...

Page 201: ...11 3 11 1 Vehicle Emission Control Information label 1 UB5712E0 book Page 3 Friday October 21 2016 10 19 AM ...

Page 202: ...ose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system Muf...

Page 203: ...he maintenance work is required It is not acceptable proof of mainte nance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 320 200 20 3 1300 800 80 6 2500 1500 160 12 5000 3000 320 18 7500 4500 480 24 10000 6000 640 30 12500 8000 800 36 15000 9500 960 42 17500 11000 1120 48 20000 12500 1280 54 22500 14000 1440 60 25000 15500 1600 UB57...

Page 204: ...days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha Side x Side vehicle covered by this warranty that the vehicle is designed built and equipped so as to conform at the time ...

Page 205: ...any later date 3 Each Yamaha Side x Side dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha Side x Side dealer for the policy to remain effective CUSTOMER SERVICE If your machine r...

Page 206: ...pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging w...

Page 207: ...Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your Vehicle Identification Number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 UB5712E0 book Page 9 Friday October ...

Page 208: ...ing light 4 4 Cup holders 4 33 D Differential gear lock indicator light 4 3 Differential gear oil Periodic maintenance 8 32 Differential gear Pre operation check 5 6 Doors 4 26 Drive mode selecting 6 9 Driver seat position 4 28 Drive select lever and shift paddles Pre operation check 5 8 Drive shaft universal joint lubrication 8 53 Drivetrain icon 4 3 E Engine break in 6 1 Engine oil and oil filte...

Page 209: ...nd drive knob 4 21 Owner s manual and tool kit 8 2 P Panels 8 10 Parking 6 11 Parking brake indicator light 4 3 Parking brake lever 4 22 Parking brake lever free play adjusting 8 49 Parking brake pads checking 8 45 Passenger handhold Pre operation check 5 7 Pedal lubrication 8 51 R Rear knuckle upper and lower pivot lubrication 8 53 Rearview mirror 4 29 Reverse indicator light 4 2 S Safety informa...

Page 210: ... Pre operation check 5 6 Troubleshooting 8 65 Troubleshooting charts 8 66 U Upper and lower arm pivot lubrication 8 52 V Valve clearance 8 44 Vehicle Emission Control Information label 11 2 Vehicle identification number 11 1 W Warranty extended 11 8 Warranty limited 11 6 Wheel installation 8 56 Wheel removal 8 54 Y YCC S clutch 8 48 YCC S clutch Pre operation check 5 8 YCC S system 4 23 YCC S syst...

Page 211: ... right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manu...

Page 212: ...DIC183 PRINTED IN USA 2016 10 0 4 1 CR E ...

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