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Yamaha XZ10YMXH, Owner'S Manual

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Yamaha XZ10YMXH Owner'S Manual Download Page 92

5-2

5

Engine oil

• Check oil level.
• Fill with oil to proper level if necessary.

5-5, 8-15

Drivetrain

• Check front differential, transmission case, and rear final 

gear for leakage.

5-6, 5-6, 5-7, 8-26, 

8-29, 8-31

Coolant

• Check coolant level in reservoir.
• Fill with coolant if necessary.

5-6, 8-33

Accelerator pedal

• Check free play and for proper operation.

5-7

Seat belts

• Check for proper operation and belt wear.

5-7

Passenger handhold

• Check for stability and proper fastening.

5-7, 7-8

Steering

• Check for proper operation.

5-7

Shift lever

• Check for proper operation.

5-8

Fittings and fasteners

• Check all fittings and fasteners.

5-8

Instruments, lights and 
switches

• Check operation, and correct if necessary.

5-8, 8-63, 8-64

Wheels and tires

• Check tire pressure and for wear and damage.

5-8, 8-54, 8-56

Axle boots

• Check for damage.

8-35

ITEM

ROUTINE

PAGE

U2HC7ME0.book  Page 2  Monday, June 20, 2016  5:34 PM

Summary of Contents for XZ10YMXH

Page 1: ...DIC183 2HC F8199 7M YXZ10YMXH YXZ10YMSH OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information ...

Page 2: ... 101 1119 NC Schiphol Rijk The Netherlands Signature Akihiro Tsuzuki Date of Issue to which this declaration applies conforms to the essential health and safety requirements of Directive 2006 42 EC To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Title and or number a...

Page 3: ...ing of the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB03490 Please read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until you have attained adequate knowledge of its contro...

Page 4: ... safety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key info...

Page 5: ...heck the laws and regulations in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited EBU33130 YXZ10YMXH YXZ10YMSH OWNER S MANUAL 2016 by Yamaha Motor Co Ltd 1st edition March 2016 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohi...

Page 6: ...17 Reverse gear lock lever REV 4 18 Accelerator pedal 4 18 Clutch pedal 4 19 Brake pedal 4 19 Parking brake lever 4 20 Shift lever 4 21 Fuel tank cap 4 21 Doors 4 22 Seats 4 22 Adjusting the driver seat position 4 24 Adjusting the steering wheel position 4 24 Seat belts 4 25 Glove compartment 4 25 Storage compartments 4 26 Cup holders 4 28 Cargo bed 4 29 Flag pole bracket 4 30 Adjusting the front ...

Page 7: ...6 1 Engine break in 6 1 Starting the engine 6 2 Shift lever operation and reverse driving 6 3 Selecting the drive mode 6 7 Parking 6 9 Loading 6 9 BASIC GUIDE FOR SAFE USE 7 1 KNOW YOUR VEHICLE 7 1 LEARNING TO OPERATE YOUR VEHICLE 7 12 PERIODIC MAINTENANCE AND ADJUSTMENT 8 1 Owner s manual and tool kit 8 2 Periodic maintenance chart for the emission control system 8 4 General maintenance and lubri...

Page 8: ...e lever free play adjustment 8 49 Brake light switch adjustment 8 50 Cable inspection and lubrication 8 51 Pedal lubrication 8 51 Checking the stabilizer bushes 8 52 Upper and lower arm pivot lubrication left and right 8 52 Rear knuckle upper and lower pivot lubrication left and right 8 53 Drive shaft universal joint lubrication 8 53 Steering shaft lubrication 8 54 Wheel removal 8 54 Checking and ...

Page 9: ...CLEANING AND STORAGE 9 1 Cleaning 9 1 Storage 9 2 SPECIFICATIONS 10 1 CONSUMER INFORMATION 11 1 Identification number records 11 1 INDEX 12 1 U2HC7ME0 book Page 4 Monday June 20 2016 5 34 PM ...

Page 10: ...e labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer U2HC7ME0 book Page 1 Monday June 20 2016 5 34 PM ...

Page 11: ...1 2 1 For Europe 2 1 3 4 5 4 5 6 13 2 8 9 2 14 12 7 2 15 11 10 16 U2HC7ME0 book Page 2 Monday June 20 2016 5 34 PM ...

Page 12: ...1 3 1 18 19 17 23 22 20 21 U2HC7ME0 book Page 3 Monday June 20 2016 5 34 PM ...

Page 13: ...t of your body arms legs or head outside of the vehicle can be crushed by the cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on the steering wheel Do not try to stop a vehicle tipover using your arm or leg 5B4 K7761 00 WARNING 1HP F2259 21 1 YXZ10YMXH 1 YXZ10YMSH 2 3 U2HC7ME0 book Page 4 Monday June 20 2016 5 34 PM ...

Page 14: ...d arms completely Inside the vehicle by holding the steering wheel or handhold YAMAHA 1XD K7761 10 AVERTISSEMENT Toute partie du corps bras jambes tête se trouvant hors de l habitacle risque d être é crasée par l arceau de protection Si une roulade ou un capotage semble imminent caler les pieds sur le plancher ou sur les repose pieds et agripper le volant ou la poignée de maintien Ne jamais agripp...

Page 15: ...de façon équilibrée et le plus bas possible dans la caisse une charge mal équilibrée augmente le risque de capotage Le mauvais usage de la caisse de chargement ou de l arceau de protection peut provoquer de graves blessures ou la mort par suite d une perte de contrôle d un capotage ou d un accident quelconque Aucun passager dans la caisse de chargement AVERTISSEMENT La charge ne doit pas exéder 4 ...

Page 16: ... du véhicule 1025 kg 2260 lbs maximum véhicule poids du pilote du passager des accessoires et charge PRESSION DE SERVICE DES PNEUS Régler les pneus à froid YAMAHA B57 F1696 11 WARNING Improper tire pressure or overloading this vehicle may cause severe injury or death from loss of control or rollover Never set or allow tire pressure to be below the minimum Tire may dislodge from rim VEHICLE LOAD of...

Page 17: ...r the cargo bed or vehicle When loaded with cargo Reduce speed and allow more room to stop Turn gradually and slowly Avoid hills and rough terrain Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants Keep weight in the cargo bed centered side to side and as low as possible Top heavy loads increase the risk of a rollover Re...

Page 18: ... the handholds Do not try to stop a vehicle tipover using your arm or leg 5B4 K7762 00 WARNING WARNING AVERTISSEMENT Moving parts can crush and cut Do not operate engine with guard removed 2HC 77762 00 Les pièces mobiles peuvent entrainer des coupures et des blessures par écrasement Ne pas faire fonctionner le moteur si le carter de protection est déposé 14 16 15 U2HC7ME0 book Page 9 Monday June 2...

Page 19: ...iding across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop Slow down before entering a turn Avoid abrupt maneuvers sideways sliding skidding or fishtailing and never do donuts Avoid loss of control and rollovers Do not put any par t of your body outside of the vehicle for any reason Keep...

Page 20: ...ien ou le volant Pieds Sur le plancher ou les repose pieds prêts à encaisser le choc portière fermée Head to Toe Safety Checklist YAMAHA 1XD F1558 00 Head Helmet and eye protection Body Seatbelt and protective clothing Hands Inside vehicle and holding the handhold or steering wheel Feet On floor or footrests ready to brace and door closed YAMAHA 2HC F178A 00 20 22 21 U2HC7ME0 book Page 11 Monday J...

Page 21: ...casque homologué une protection pour les yeux et une tenue de protection Le conducteur doit pouvoir rejoindre aisément toutes les commandes alors qu il est en position assise son dos contre le dossier du siège Les occupants doivent pouvoir rejoindre la poignée de maintien centrale alors que leurs pieds reposent à plat sur le plancher et qu ils sont assis le dos contre le dossier du siège Demeurer ...

Page 22: ...1 13 1 For Oceania 1 2 3 4 1 1 7 3 6 1 5 8 U2HC7ME0 book Page 13 Monday June 20 2016 5 34 PM ...

Page 23: ...1 14 1 10 9 11 U2HC7ME0 book Page 14 Monday June 20 2016 5 34 PM ...

Page 24: ...he cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on the steering wheel Do not try to stop a vehicle tipover using your arm or leg 5B4 K7761 00 WARNING 1HP F2259 21 2 1 U2HC7ME0 book Page 15 Monday June 20 2016 5 34 PM ...

Page 25: ...or rollover Never set or allow tire pressure to be below the minimum Tire may dislodge from rim VEHICLE LOAD of 0 kg 0 lb 195 kg 430 lbs Recommended FRONT REAR Minimum FRONT REAR 114 kPa 128 kPa 110 kPa 124 kPa VEHICLE LOAD of 195 kg 430 lbs 317 kg 699 lbs Recommended FRONT REAR Minimum FRONT REAR 114 kPa 169 kPa 110 kPa 165 kPa 16 5 psi 18 5 psi 16 psi 18 psi 16 5 psi 24 5 psi 16 psi 24 psi Vehic...

Page 26: ...t in severe injury or death from loss of control overturn or other accidents Maximum Load in Cargo Bed 300 lbs 136 kg Maximum Vehicle Load 699 lbs 317 kg Never carry passengers in cargo bed Any part of your body arms legs or head outside of the vehicle can be crushed by the cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on th...

Page 27: ...ding across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop Slow down before entering a turn Avoid abrupt maneuvers sideways sliding skidding or fishtailing and never do donuts Avoid loss of control and rollovers Do not put any par t of your body outside of the vehicle for any reason Keep ...

Page 28: ...hese two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure whether he or she is willing and able to follow these instructions Get to know your vehicle This off road vehicle will handle and maneuver differently from cars ATVs go carts golf cars and grounds keeping vehicles Follow ...

Page 29: ...r should wear seat belts properly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to reach and hold the passenger handhold in front of them Both driver and passenger should wear an approved motorcycle helmet that fits properly Both driver and passenger should also wear eye protection g...

Page 30: ... before loading the cargo bed Do not overload the vehicle or cargo bed Refer to the labels on the vehicle for specific loading limits and recommended tire air pressure Keep heavier objects and the load in general centered side to side and as low and as far for ward in the cargo bed as possible Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forwa...

Page 31: ...s that could enter the vehicle Abrupt maneuvers or aggressive driving even on flat open areas can cause loss of control including rollovers The YXZ1000R has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some other vehicles may not Avoid rollovers Use care when turning Turning the steering wheel too far or too fast can result in...

Page 32: ...e vehicle may tip or roll keep your body completely inside the protec tive structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold Do not put your hands or feet outside of the vehicle for any reason Your arm or leg could be crushed Do not try to stop a vehicle tipover using your arm or leg Do not operat...

Page 33: ...onoxide can cause headaches dizziness drowsiness nausea confusion and eventually death Carbon monoxide is a colorless odorless tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in encl...

Page 34: ...a can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket parts accessories and modifications While you may find aftermarket products similar in design and quality to genuine Yamaha Acces sories recognize that some aftermarket accessories or modifications are not su...

Page 35: ...tch the performance ca pabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 8 55 for tire specifications and more information on replacing your tires U2HC7ME0 book Page 8 Monday June 20 2016 5 34 PM ...

Page 36: ...2 3 4 5 6 10 11 7 8 9 1 Front shock absorber 2 Brake fluid reservoir 3 Clutch fluid reservoir 4 Door 5 Shoulder bolster 6 Driver seat belt 7 Cargo bed 8 Muffler 9 Exhaust pipe 10 Engine 11 Transmission U2HC7ME0 book Page 1 Monday June 20 2016 5 34 PM ...

Page 37: ...ight view 1 2 3 7 8 4 5 6 9 1 Rear shock absorber 2 Engine oil tank 3 Air filter 4 Passenger seat belt 5 Battery 6 Fuses 7 Coolant reservoir 8 Headlight 9 Fuel tank cap U2HC7ME0 book Page 2 Monday June 20 2016 5 34 PM ...

Page 38: ...12 10 8 9 13 11 14 1 Steering wheel 2 Reverse gear lock lever 3 Multi function meter unit 4 Main switch 5 Shift lever 6 Parking brake lever 7 Passenger handhold 8 Helmet indicator light 9 Seat belt indicator light 10 Light switch 11 On Command drive knob 12 Accelerator pedal 13 Brake pedal 14 Clutch pedal U2HC7ME0 book Page 3 Monday June 20 2016 5 34 PM ...

Page 39: ...annot be removed TIP The helmet indicator light comes on and stays on while the key is turned to on EBU31240 off All electrical circuits are switched off The key can be removed EBU31250 start The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts 1 Main switch 2 off 3 on 4 start 1 2 3 4 U2HC7ME0 book Page 1 Monday June 20 2016 5 34 PM...

Page 40: ...rse position 1 Shift timing indicator light 2 Electric Power Steering warning light EPS 3 Differential gear lock indicator light DIFF LOCK 4 Parking brake indicator light P 5 Reverse indicator light R 6 Neutral indicator light N 7 Engine trouble warning light 8 High beam indicator light 9 Coolant temperature warning light 10 Drivetrain icon 1 2 3 4 5 6 7 8 10 9 1 Helmet indicator light 2 Seat belt...

Page 41: ...hen 4WD with differential lock is selected is dis played TIP See pages 4 17 and 6 7 for more informa tion on selecting the drive mode Due to the synchronizing mechanism in the differential gear case the drivetrain icon may not come on until the vehicle starts moving When the On Command drive knob is set to DIFF LOCK or 4WD the drivetrain icon and the differential gear lock indicator light will fla...

Page 42: ...warning light comes on in blue to inform the driver that the vehicle should be warmed up After the engine is started warm it up until the warning light goes off The vehicle can be operated normally when the warning light is off The warning light comes on in red when the engine is overheating If the red light comes on stop the vehicle as soon as it is safe to do so and allow the engine to idle for ...

Page 43: ... the warning light can be checked by turning the key to on If the warning light does not come on initially when the key is turned to on or if the warning light remains on have a Yamaha dealer check the vehicle EBU33041 Electric Power Steering warning light EPS This warning light comes on when the key is turned to on and then goes off once the engine is started If the warning light re mains on or c...

Page 44: ...ight does not come on when the key is turned to on have a Yamaha dealer check the electrical circuit EBU31370 Seat belt indicator light The indicator light comes on when the key is turned to on to remind the occupants to fasten their seat belt The indicator light stays on until the driver seat belt is properly latched If the indicator light does not come on when the key is turned to on or if the i...

Page 45: ... display fuel gauge transmission gear display shift light control mode error code display 1 Tachometer 2 Transmission gear display 3 Shift timing indicator light 4 Speedometer 5 SELECT button 6 MODE button 7 RESET button 8 Clock Hour meter Voltage display Coolant temperature display 9 Fuel gauge 10 Odometer Tripmeter A Tripmeter B 1 2 3 4 5 6 10 9 8 7 U2HC7ME0 book Page 7 Monday June 20 2016 5 34 ...

Page 46: ...ECT button pushed and turn the key to on Tachometer The tachometer shows the engine speed in crankshaft revolutions per minute r min When the vehicle is first powered on the ta chometer needle will sweep once across the r min range and then return to zero r min in order to test the electrical circuit NOTICE ECB02920 Do not operate the engine in the tachome ter red zone 1 Speedometer 1 1 Tachometer...

Page 47: ... the distance that can be traveled with a full tank of gas etc Push the SELECT button to switch between the odometer ODO and the tripmeters TRIP A and TRIP B in the following order ODO TRIP A TRIP B ODO To reset a tripmeter set the display to the tripmeter you want to reset then push the RESET button for three seconds TIP The odometer will lock at 99999 The tripmeters will reset and continue count...

Page 48: ...the coolant temperature display in the following order CLOCK HOUR VOLTAGE coolant temperature CLOCK TIP If the engine overheats the coolant tempera ture warning light will come on and the cool ant temperature display will be automatically selected To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button for three seconds The hour digits will start flashing 3 P...

Page 49: ...and if the voltage is above 16 volts HI is displayed NOTICE ECB02050 If the voltage display indicates LO or HI there may be trouble with the battery charging circuit or the battery may be faulty If this occurs have a Yamaha dealer check or repair the vehicle Coolant temperature display This shows the coolant temperature from 0 C 32 F to 128 C 263 F in 1 C 1 F in crements When the coolant temperatu...

Page 50: ...ch the temperature units turn the key to off then hold the RESET button pushed and turn the key to on The coolant temperature varies with chang es in the weather and engine load Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The display segments of the fuel gauge disappear from F full towards E empty as the fuel level decreases When the last segment on the left disappears ...

Page 51: ...ed gear The neutral position is indicated by N and by the neutral indicator light N Shift light control mode The shift timing indicator light has three set tings which can be adjusted Flashing pattern this function allows you to choose whether or not the indicator light will come on and whether it should flash or stay on when activated 1 Transmission gear display 2 Neutral indicator light N 1 2 1 ...

Page 52: ...light stays on when activated The indicator light will con firm this setting by staying on Flash the indicator light flashes when activated The indicator light will con firm this setting by flashing four times per second Off the indicator light is deactivated in other words it does not come on or flash The indicator light will confirm this setting by flashing once every two seconds 2 Push the MODE...

Page 53: ...an be set between 7000 r min and 12000 r min The deactivation point can be set in increments of 500 r min Be sure to set the deactivation point to a higher engine speed than for the activation point otherwise the shift timing indicator light will not come on The tachometer needle will start over at 7000 r min after 12000 r min 1 Push the RESET button to select the desired engine speed for deactiva...

Page 54: ...de note the code number and have a Yamaha dealer check the vehicle NOTICE ECB00812 If the multi function display indicates an error code the vehicle should be checked as soon as possible in order to avoid en gine damage EBU35471 Light switch Set the switch to to turn on the low beam and the taillight Set the switch to to turn on the high beam and the taillight 1 Error code display 2 Engine trouble...

Page 55: ...move the battery and re charge it EBU31400 On Command drive knob 2WD 4WD DIFF LOCK This vehicle is equipped with an On Com mand drive knob to select the drive mode The knob has three positions 2WD 4WD and DIFF LOCK Select the appropriate drive according to terrain and conditions 2WD two wheel drive Power is supplied to the rear wheels only 4WD four wheel drive Power is sup plied to the rear and fr...

Page 56: ...erse this model is equipped with a reverse gear lock mecha nism To release the lock and be able to shift the transmission into reverse pull this lever towards you TIP See page 6 5 for information on driving in re verse EBU31411 Accelerator pedal Press the accelerator pedal to increase en gine speed Spring tension returns the pedal to the rest position when released Always check that the accelerato...

Page 57: ...the clutch release the clutch pedal The clutch pedal should be pressed rapidly and released slowly for smooth clutch operation EBU31420 Brake pedal Press the brake pedal to slow or stop the ve hicle 1 Accelerator pedal 1 1 Clutch pedal 1 U2HC7ME0 book Page 19 Monday June 20 2016 5 34 PM ...

Page 58: ...rake pull the lever up ward firmly To release the parking brake pull slightly up ward on the lever press the release button and then push the lever all the way down TIP Spring tension helps return the lever to the released position If you drive the vehicle with the parking brake engaged a buzzer will sound 1 Brake pedal 1 1 Release button 2 Parking brake lever 1 2 U2HC7ME0 book Page 20 Monday June...

Page 59: ...s used in combination with the clutch pedal when shifting See page 6 3 for shift lever operation EBU31450 Fuel tank cap To open Remove the fuel tank cap by turning it coun terclockwise To close Install the fuel tank cap by turning it clock wise 1 Shift lever 1 1 Fuel tank cap 1 U2HC7ME0 book Page 21 Monday June 20 2016 5 34 PM ...

Page 60: ...nward until it is securely latched Be sure the door is SE CURELY LATCHED AFTER CLOSING IT TIP When opening a door from the outside use the mark to locate the door handle EBU33461 Seats To remove a seat cushion lift the front of the cushion and then pull the cushion off 1 Door 2 Handle 3 mark 1 3 2 U2HC7ME0 book Page 22 Monday June 20 2016 5 34 PM ...

Page 61: ...front of the cushion into the grommet while pushing the cushion downward Make sure the seats are properly secured before starting off WARNING A loose seat could cause the operator to lose control or cau se the operator or passenger to fall EWB03510 1 Driver seat cushion 1 Passenger seat cushion 1 1 U2HC7ME0 book Page 23 Monday June 20 2016 5 34 PM ...

Page 62: ...Adjust the driver seat position and make sure it is locked in place before starting off EBU35002 Adjusting the steering wheel position The steering wheel position can be adjusted to suit the driver s preference WARNING Never adjust the steering wheel position while operating the vehicle otherwise the steering wheel may suddenly change posi tion which may lead to an accident EWB04000 To adjust the ...

Page 63: ...s wear the seat belts properly while riding in the vehicle See page 7 5 for more information TIP If you shift the transmission into gear without wearing your seatbelt a buzzer will sound EBU31501 Glove compartment This vehicle is equipped with a glove com partment 1 Steering wheel position adjusting lever 1 1 Seat belt 1 1 U2HC7ME0 book Page 25 Monday June 20 2016 5 34 PM ...

Page 64: ...tems like tools or sharply edged items di rectly in the glove compartment If they must be stored wrap them in appropriate cushioning material EBU35010 Storage compartments There are storage compartments located in the center console under the passenger seat and behind the driver seat To access the storage compartment under the passenger seat remove the seat cushion see page 4 22 for more informati...

Page 65: ... or explosion hazard To avoid injury or death never store fuel or flammable liq uids in this storage compartment EWB03230 NOTICE Do not exceed the specified maximum load limit for this storage com partment ECB02090 1 Storage compartment 1 Storage compartment 1 1 1 Storage compartment 1 U2HC7ME0 book Page 27 Monday June 20 2016 5 34 PM ...

Page 66: ... material EBU31520 Cup holders Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their size and shape WARNING EWB03240 Never ride with any open or glass con tainers in the cup holders otherwise the contents may spill and the glass contain ers may be thrown about and break and possibly injure p...

Page 67: ...BU35020 Cargo bed WARNING EWB03250 Never carry passengers in the cargo bed Do not exceed the specified maximum load limits Heavier cargo could cause loss of control because of improper weight balance There are four cargo hooks in the cargo bed For additional loading information see page 6 9 1 Cup holder 1 1 Cargo hook Maximum load limit 136 0 kg 300 lb 1 1 U2HC7ME0 book Page 29 Monday June 20 2016...

Page 68: ... speed rebound damp ing force adjusting bolt for YXZ10YMSH a low speed rebound damping force adjusting screw for YXZ10YMSH a high speed com pression damping force adjusting bolt and a low speed compression damping force ad justing screw WARNING EWB04140 Suspension components become hot during operation Never touch the com pression damping force adjusting bolt and screw the rebound damping force ad...

Page 69: ...s in production the ac tual number of clicks or turns always repre sents the entire adjusting range To obtain a precise adjustment it would be advisable to check the number of clicks or turns of each damping force adjusting mechanism and to modify the specifications as necessary Spring preload 1 Loosen the locknut 2 Turn the spring preload adjusting nut in direction a to increase the spring pre lo...

Page 70: ...preload the longer distance A is the lower the spring preload 1 Locknut 2 Special wrench 3 Spring preload adjusting nut 2 1 3 a b Spring preload setting Minimum soft Distance A 428 2 mm 16 86 in YXZ10YMXH 504 8 mm 19 87 in YXZ10YMSH Standard Distance A 415 5 mm 16 36 in YXZ10YMXH 492 1 mm 19 37 in YXZ10YMSH Maximum hard Distance A 402 8 mm 15 86 in YXZ10YMXH 479 4 mm 18 87 in YXZ10YMSH U2HC7ME0 bo...

Page 71: ...g when the shock absorber transitions from the soft spring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring preload adjusting ring to the bottom of the crossover adjusting ring 1 Distance A 1 Distance A 1 1 Tightening torque Locknut 41 N m 4 1 kgf m 30 ...

Page 72: ... 2 Turn the crossover adjusting nut in direc tion a to increase the crossover setting and in direction b to decrease the cross over setting 1 Distance B 2 Crossover locknut 3 Crossover adjusting nut 2 3 1 1 Special tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 U2HC7ME0 book Page 34 Monday June 20 2016 5 34 PM ...

Page 73: ...stance B 2 Crossover locknut 3 Crossover adjusting nut Crossover setting Minimum soft Distance A 47 6 mm 1 88 in Standard recommended Distance A 60 3 mm 2 38 in Maximum hard Distance A 73 0 mm 2 88 in 2 3 1 b a Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Special tool 2 Torque wrench 3 Crossover locknut 2 1 3 90 U2HC7ME0 book Page 35 Monday June 20 2016 5 34 PM ...

Page 74: ...ebound damping force and thereby harden the high speed rebound damping turn the rebound damping force adjusting bolt in direction a To decrease the rebound damping force and thereby soften the high speed rebound damping turn the adjusting bolt in direction b 1 Rebound damping force adjusting screw 1 a b Rebound damping setting Minimum soft 26 click s in direction b Standard 12 click s in direction...

Page 75: ...y soft en the low speed rebound damping turn the adjusting screw in direction b 1 High speed rebound damping force adjusting bolt High speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting bolt fully turned in 1 a b 1 Low speed rebound damping force adjusting screw 1 a b U2HC7ME0 bo...

Page 76: ...nd thereby soften the high speed compression damping turn the adjusting bolt in direction b YXZ10YMXH YXZ10YMSH Low speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting screw fully turned in 1 High speed compression damping force adjusting bolt 1 High speed compression damping forc...

Page 77: ...n the low speed compression damping turn the adjusting screw in direction b YXZ10YMXH YXZ10YMSH High speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting bolt fully turned in 1 Low speed compression damping force adjusting screw 1 Low speed compression damping force adjusting s...

Page 78: ...sorber assembly to a Yamaha dealer for any service EBU36474 Adjusting the rear shock absorber as semblies The rear shock absorber assemblies are equipped with a spring preload adjusting nut a crossover adjusting nut for YXZ10YMSH a rebound damping force adjusting screw for YXZ10YMXH a high speed rebound damp ing force adjusting bolt for YXZ10YMSH a low speed rebound damping force adjusting screw f...

Page 79: ...ximum settings TIP Although the total number of clicks or turns of a damping force adjusting mechanism may not exactly match the following specifications due to small differences in production the ac tual number of clicks or turns always repre sents the entire adjusting range To obtain a precise adjustment it would be advisable to check the number of clicks or turns of each damping force adjusting...

Page 80: ...d by measuring distance A shown in the illustra tion The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 3 2 a b 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 3 2 a b U2HC7ME0 book Page 42 Monday June 20 2016 5 34 PM ...

Page 81: ... 19 56 in YXZ10YMXH 619 1 mm 24 37 in YXZ10YMSH Standard Distance A 484 1 mm 19 06 in YXZ10YMXH 606 4 mm 23 87 in YXZ10YMSH Maximum hard Distance A 471 4 mm 18 56 in YXZ10YMXH 593 7 mm 23 37 in YXZ10YMSH 1 Distance A 1 Distance A 1 1 U2HC7ME0 book Page 43 Monday June 20 2016 5 34 PM ...

Page 82: ...oft spring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring preload adjusting ring to the bottom of the crossover adjusting ring 1 Loosen the crossover locknut as shown Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Distance B 2 Crossover locknut...

Page 83: ...ection b to decrease the cross over setting 1 Special tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 1 Distance B 2 Crossover locknut 3 Crossover adjusting nut Crossover setting Minimum soft Distance A 98 4 mm 3 88 in Standard recommended Distance A 111 1 mm 4 38 in Maximum hard Distance A 123 8 mm 4 88 in 2 3 1 b a U2HC7ME0 book Page 45 Monday June 20 2016 5 34 PM ...

Page 84: ...nd damping force adjusting screw in direction a to increase the rebound damping force and thereby harden the damp ing and in direction b to decrease the re bound damping force and thereby soften the damping Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Special tool 2 Torque wrench 3 Crossover locknut 2 1 3 90 1 Rebound damping force adjusting screw 1 a b U2HC7ME0 book Page 46 Monday June 2...

Page 85: ...djusting bolt in direction b Rebound damping setting Minimum soft 26 click s in direction b Standard 8 click s in direction b Maximum hard 1 click s in direction b With the adjusting screw fully turned in di rection a 1 High speed rebound damping force adjusting bolt High speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully...

Page 86: ... the compression damping force and thereby harden the high speed compres sion damping turn the compression damping force adjusting bolt in direction a To de crease the compression damping force and thereby soften the high speed compression damping turn the adjusting bolt in direction b 1 Low speed rebound damping force adjusting screw 1 a b Low speed rebound damping setting Minimum soft 4 turn s o...

Page 87: ...by soften the low speed compression damping turn the adjusting screw in direction b 1 High speed compression damping force adjusting bolt 1 High speed compression damping force adjusting bolt 1 a b 1 a b High speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 1 1 2 YXZ10YMXH 2 YXZ10YMSH turn s out from the fully turned in position Maximum hard A...

Page 88: ...sembly to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure 1 Low speed compression damping force adjusting screw 1 Low speed compression damping force adjusting screw 1 a b 1 a b Low speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 1 1 2 YXZ10YMXH 2 YXZ10YMSH turn s out from the fully tur...

Page 89: ...ould only be used when the engine is running and the lights are turned off NOTICE ECB02250 Do not use accessories requiring more than the stated maximum capacity Do ing so may overload the circuit and cau se the fuse to blow If accessories are used without the en gine running the battery may discharge Do not use an automotive cigarette light er or other accessories with a plug that gets hot becaus...

Page 90: ... When the auxiliary DC jack is not being used cover it with the cap 1 Auxiliary DC jack cap 2 Auxiliary DC jack Maximum rated capacity for the auxiliary DC jack DC 12 V 10 A 120 W 2 1 U2HC7ME0 book Page 52 Monday June 20 2016 5 34 PM ...

Page 91: ...ind any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Brakes Check operation free play fluid level and fluid leakage Fill with DOT 4 brake fluid if necessary 5 3 8 44 8 50 Clutch Check operation free play fluid level and fluid leakage Fill with ...

Page 92: ...ion 5 7 Seat belts Check for proper operation and belt wear 5 7 Passenger handhold Check for stability and proper fastening 5 7 7 8 Steering Check for proper operation 5 7 Shift lever Check for proper operation 5 8 Fittings and fasteners Check all fittings and fasteners 5 8 Instruments lights and switches Check operation and correct if necessary 5 8 8 63 8 64 Wheels and tires Check tire pressure a...

Page 93: ...e fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check the operation of the brakes at the start of every drive Test the brakes at slow speed after starting out to make sure they are work ing properly If the brakes do not provide proper braking performan...

Page 94: ...fueling turn off the engine and be sure that no one is sitting in the vehi cle Never refuel while smoking or while in the vicinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dry ers 2 Do not overfill the fuel tank Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up...

Page 95: ... vehicle Always place a portable fuel container on the ground before filling it Before removing the container cap touch the container with the fuel dispenser nozzle Keep fuel dispenser nozzle in contact with container inlet when fill ing WARNING Never refill a fuel container in the bed of any vehicle Fire may result from a build up of static electricity The discharge of this build up while refueli...

Page 96: ...y if it is be tween the minimum and maximum level marks on the coolant reservoir If the coolant level is at or below the minimum level mark add additional coolant to bring the level up to maximum level mark If coolant is not avail able add distilled water Change the coolant every two years See page 8 33 NOTICE ECB02120 Hard water or salt water is harmful to the engine You may use soft water if you...

Page 97: ...mud that could affect operation Have a Yamaha dealer repair as necessary for proper operation A crash can damage the restraint systems in your vehicle A damaged restraint system may not properly protect the person using it resulting in serious injury or death in a crash To help make sure your restraint systems are working properly after a crash have them in spected and any necessary replacements m...

Page 98: ...struments lights and switch es are working properly Correct if necessary EBU31851 Control cables When driving in cold weather always make sure all control cables work smoothly before starting off WARNING Control cables can freeze in cold weather and you could be unable to control the vehicle EWB03280 EBU35331 Tires Check tire pressure regularly to make sure it is at the recommended specifications ...

Page 99: ...psi Rear 128 0 kPa 1 280 kgf cm 18 5 psi Vehicle load 195 kg maximum 430 lb maximum Front 114 0 kPa 1 140 kgf cm 16 5 psi Rear 169 0 kPa 1 690 kgf cm 24 5 psi Minimum tire pressure Vehicle load 0 195 kg 0 430 lb Front 110 0 kPa 1 100 kgf cm 16 0 psi Rear 124 0 kPa 1 240 kgf cm 18 0 psi Vehicle load 195 kg maximum 430 lb maximum Front 110 0 kPa 1 100 kgf cm 16 0 psi Rear 165 0 kPa 1 650 kgf cm 24 0...

Page 100: ... dirt in the gauge could cause the first reading to be incorrect Tire wear limit When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire Maximum vehicle load 317 0 kg 699 lb Total weight of operator passenger acces sories and cargo 1 Tire pressure gauge 1 1 Tire wear limit 1 U2HC7ME0 book Page 10 Monday June 20 2016 5 34 PM ...

Page 101: ...ous parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engine heating must be avoided However momentary 2 3 seconds maxi mum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a subs...

Page 102: ...neutral indicator light should come on The engine can be started in any gear if the clutch pedal is applied However it is recommended to shift into neutral before starting the engine 4 With your foot off the accelerator pedal start the engine by turning the key to start If the engine fails to start release the key and then try starting it again Wait a few seconds before the next attempt Each attem...

Page 103: ...celerator pedal apply the clutch and then repeatedly move the shift lever forward until it stops When it stops it will be in first gear Move the shift lever rearward slightly to reach the neu tral position and then release the clutch NOTICE ECB03040 Even with the transmission in the neutral position do not coast for long periods of time with the engine off The transmis sion is properly lubricated ...

Page 104: ...on gears have properly engaged 4 Release the brake pedal 5 Press the accelerator pedal gradually and at the same time release the clutch pedal slowly 6 Once the vehicle has attained adequate speed release the accelerator pedal and at the same time quickly press the clutch pedal 7 Shift the transmission into second gear Make sure not to shift the transmission into neutral 8 Press the accelerator pe...

Page 105: ...eration and deceleration are shown in the ta ble below To drive in reverse WARNING EWB03300 Before you shift into reverse make sure there are no obstacles or people behind you When it is safe to proceed go slowly Hitting an obstacle or person could result in serious injury or death 1 Stop the vehicle and continue to apply the brake pedal 2 Check behind you 3 Press the clutch pedal and pull the re ...

Page 106: ... lever and the parking brake if applied 6 Check behind you and then release the brake pedal 7 Press the accelerator pedal gradually and release the clutch pedal slowly Continue to watch to the rear while driving in re verse 1 Reverse gear lock lever REV 1 Shift lever 2 Reverse gear 1 1 2 R 1 N 2 3 4 5 U2HC7ME0 book Page 6 Monday June 20 2016 5 34 PM ...

Page 107: ...cted drive mode The drive mode icon and the DIFF LOCK indi cator light come on as follows Knob position Indication Drive mode none 2WD two wheel drive Drive power is supplied to the rear wheels only 4WD four wheel drive Drive power is supplied to the front and rear wheels DIFF LOCK four wheel drive with the differential gear locked Drive power is supplied to the front and rear wheels and the diffe...

Page 108: ...ferential gear is completely locked or unlocked Turning the steering wheel back and forth will help the differential gear lock to engage or dis engage To protect the drivetrain from damage vehicle speed is limited until the differential gear lock has properly transitioned U2HC7ME0 book Page 8 Monday June 20 2016 5 34 PM ...

Page 109: ...crease the risk of loss of control an overturn or other accident Do not pull objects other vehicles or tow a trailer this vehicle is not de signed for such operation Keep weight in the cargo bed centered side to side and as low and as far for ward as possible Top heavy loads in crease the risk of overturn Make sure that cargo is securely fas tened down a loose load could change handling unexpected...

Page 110: ... EBU35763 KNOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The YXZ1000R has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some vehicles may not This would include vehicles made primarily for pavement roads improved paths or grounds keepi...

Page 111: ...6 or older with a valid motor ve hicle license Check country laws for mini mum age requirements The driver must be able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is not in use to prevent unauthorized use of the machine Parents Many countries have implemente...

Page 112: ...he passenger handhold Allow only one passenger in the vehicle and only in the designated passenger seat Do not carry any other passengers Do not car ry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety seats or booster seats in the YXZ1000R The seat belt is not designed to restrain au tomotive ch...

Page 113: ...s work together and when properly used these features will help protect the occupants in the event of an accident If these features are not used prop erly they can cause injury 1 Seat belt 2 Shoulder bolster 3 Door 3 2 1 1 1 Passenger handhold 2 Shoulder bolster 3 Door 3 2 1 U2HC7ME0 book Page 4 Monday June 20 2016 5 34 PM ...

Page 114: ...ead outside of the vehicle can be crushed by the vehicle cage frame Seat belts Seat belts should be worn by the driver and passenger The driver must be sure that the passenger is belted before driving Be sure the seat belt is not twisted is close fitting across the hips and chest and is latched securely Do not wear the seat belt across the abdo men or stomach Do not put the seat belt behind the ba...

Page 115: ... belt properly do the follow ing 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or any equipment you are carrying 2 If the latch plate is not positioned in the correct location along the seat belt squeeze the latch plate ends together along its long edges in order to more eas ily ...

Page 116: ...over your shoulder and across your chest The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract 6 Check if the seat belt shoulder position suits the size of the driver and passenger To lower the belt insert the belt into the seat belt height adjuster slot as shown To raise the belt remove the belt from the height adjuster slot 1 Buckle ...

Page 117: ... arm or hand on the door during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover Passenger handhold The passenger handhold is provided to grip during operation to maintain proper position and balance Holding onto the handhold helps to reduce the likelihood that the pas senger puts a hand outside the vehicle if the vehicle begins...

Page 118: ...he passenger s preference Adjust the handhold position as follows 1 Remove the locking pins 2 Slide the handhold to the desired position and align the holes in the handhold bar with the holes in the handhold supports 1 Passenger handhold 2 Locking pin 1 2 U2HC7ME0 book Page 9 Monday June 20 2016 5 34 PM ...

Page 119: ...The seats and shoulder bolsters are designed to help keep you in the vehicle Do not put your hand or arm on or outside of the shoul der bolster during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover 1 Handhold support 2 Handhold bar 2 1 1 1 Wire loop 1 U2HC7ME0 book Page 10 Monday June 20 2016 5 34 PM ...

Page 120: ...our thumbs inside the rim Keep your palms on the outside of the steering wheel Similar to other off road vehicles if the YXZ1000R hits a deep rut or large obstacle the steering wheel could briefly jerk in one di rection or back and forth as the tires and ve hicle respond to the obstacle This quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip ...

Page 121: ...ol lowing to reduce risk of injury in an accident Approved motorcycle helmet that fits prop erly CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved shirt or jacket 4 Gloves 5 Long pants 6 Over the ankle boots 1 2 3 4 5 6 U2HC7ME0 book Page 12 Monday June 20 2016 5 34 PM ...

Page 122: ...or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision Practice for new Yamaha YXZ1000R users Become familiar with the performance char acteristics of the vehicle in a large flat area that is free of obstacles and other vehicles Practice controlling the accelerator pedal clutch brakes steering and shift lever Drive at slow speeds with gradual accele...

Page 123: ...Turning Use care in turns turning the steering wheel too far or too fast can result in loss of control or a rollover Slow down before entering turns When making tight turns from a stand still or at slow speeds avoid sudden or hard acceleration Driving aggressively or making abrupt maneuvers even on flat open areas can cause side rollovers Avoid sideways slid ing skidding or back wheel sliding and ...

Page 124: ...re verse until you are thoroughly familiar with each operation Braking When slowing down or stopping take your foot off the accelerator pedal and press the brake pedal smoothly Abrupt or improper use of the brakes can cause the tires to lose traction reducing control of the vehicle and increasing the possibility of an accident Braking ability is affected by type of terrain In most cases gradual ap...

Page 125: ...s apply the parking brake Parking on a slope The parking brake is located on the rear drive shaft When the drivetrain is in 2WD mode only the rear wheels will be locked Therefore switch the drive mode to DIFF LOCK before stopping the engine to lock all four wheels when parking In addition to the parking brake leave the transmission in gear to help prevent the vehicle from rolling If you park on a ...

Page 126: ...Vehicle loading can affect handling as well as the recommended tire pressure See Load ing on page 6 9 and Tire pressure on page 5 8 EBU35572 Operation on different surfaces and terrains Go slowly and proceed with caution when op erating on an unfamiliar surface or terrain This vehicle may handle differently in certain types of terrains or on certain surfaces You may come upon hidden rocks bumps or...

Page 127: ...Use proper driving techniques to avoid rearward for ward or sideways rollovers on hills and slopes Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly Turn downhill immediately if you feel the vehicle may tip If you think or feel the vehicle may tip or roll Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steer...

Page 128: ... around With your foot on the brake pedal look behind you and plan your descent Press the clutch pedal and shift the transmission into reverse so you can use engine braking to slow your descent Re lease the brake and clutch and then begin to coast down the hill Use engine braking as much as possible gently applying the brakes when necessary Downhill Check the terrain carefully before going downhil...

Page 129: ...e vehicle airborne as injury loss of control and damage to the vehicle could occur Pavement This vehicle is designed for off road use only Avoid paved surfaces Turn gradually and go slowly if you must drive on pavement Water If you must cross shallow slow moving water up to the depth of the vehicle s floorboard choose your path carefully to avoid sharp drop offs large rocks or slippery surfaces th...

Page 130: ...l the vehicle begin to slide sideways or the back wheels slide during a turn steer into the direction of the slide if possible to re gain directional control For example if you feel the back of the vehicle start to slide to your right steer to the right Brush or wooded areas When operating in areas with brush or trees watch carefully on both sides and above the vehicle for obstacles such as branch...

Page 131: ...t the area thoroughly Look from both your approach side and exit side If you believe you can continue safely choose the path that will allow you to get over the ob stacle and at as close to a right angle as pos sible to minimize vehicle tipping Go only fast enough to maintain your momentum but still give yourself plenty of time to react to chang es in conditions If there is any question about your...

Page 132: ...while using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire ...

Page 133: ...vice information included in this man ual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the owner s tool kit are sufficient for this purpose except that a torque wrench is also necessary to properly tighten nuts and bolts 1 Owner s manual 1 1 Owner s tool kit 2 Tire pressure gauge 1 2 U2HC7...

Page 134: ...ot have a torque wrench available during a service operation requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as neces sary U2HC7ME0 book Page 3 Monday June 20 2016 5 34 PM ...

Page 135: ...they require special tools data and technical skills NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hose for cracks or damage Replace if necessary 2 Valves Check valve clearance and adjust if neces sary Every 5000 km 3200 mi 3 Spark plugs Check condition Adjust gap and clean R...

Page 136: ...ir induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 8 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 U2HC7ME0 book Page 5 Monday June 20 2016 5 34 PM ...

Page 137: ...Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000 mi more often in wet or dusty condi tions 3 Engine oil Change warm engine before draining 4 Engine oil filter cartridge Replace 5 Transmission oil Check oil level and for leakage Change 6 Final gear oil Dif ferential ...

Page 138: ... the limit 10 Brake fluid and internals Change the brake fluid Replace internal components of master cyl inder and calipers Every 2 years 11 Brake hoses Replace Every 4 years 12 Accelerator pedal Check operation and free play 13 Reverse lock re lease cable Check operation and adjust or replace if necessary NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800...

Page 139: ...kage Correct if necessary 17 Steering system Check operation and for looseness Replace if damaged Check toe in Adjust if necessary 18 Stabilizer bushes Check for cracks or other damage and re place if necessary 19 Upper and lower arm pivots Lubricate with lithium soap based grease 20 Rear knuckle up per and lower piv ots Lubricate with lithium soap based grease NO ITEM ROUTINE INITIAL EVERY Whiche...

Page 140: ... dealer at regular intervals replace any damaged or visibly worn part immediately 21 Drive shaft uni versal joint Lubricate with lithium soap based grease 22 Engine mount Check for cracks or damage Check bolt tightness 23 Front and rear axle boots Check for cracks or other damage and re place if necessary 24 Fittings and fas teners Check all chassis fittings and fasteners Correct if necessary NO I...

Page 141: ...n the original position and then install the bolts EBU35093 Panels The panels shown need to be removed to perform some of the maintenance jobs de scribed in this chapter Refer to this section each time a panel needs to be removed and installed 1 Hood 2 Bolt 1 2 2 U2HC7ME0 book Page 10 Monday June 20 2016 5 34 PM ...

Page 142: ...remove the panel Remove the panel by pulling it up as shown To install the panel Place the panel in the original position 1 Panel A 2 Panel B 1 Panel C 1 2 1 1 Panel A 1 U2HC7ME0 book Page 11 Monday June 20 2016 5 34 PM ...

Page 143: ...anel A 3 Remove the top cover by removing the quick fastener screw and the bolts 4 Remove the passenger seat cushion See page 4 22 5 Remove the passenger seat by removing the bolts 1 Top cover 2 Bolt 3 Quick fastener screw 2 3 1 U2HC7ME0 book Page 12 Monday June 20 2016 5 34 PM ...

Page 144: ...off as shown To install the panel 1 Place the panel in the original position and then install the bolts and the quick fastener screws 1 Passenger seat 2 Bolt 3 Seat belt 1 3 2 2 1 Panel B 2 Quick fastener screw 3 Bolt 1 2 2 3 2 3 3 U2HC7ME0 book Page 13 Monday June 20 2016 5 34 PM ...

Page 145: ...ition 3 Install the passenger seat cushion 4 Install the top cover by installing the bolts and quick fastener screw 5 Install panel A and the hood Panel C To remove the panel Remove the quick fastener screws and then pull the panel off as shown 1 Panel B Tightening torque Passenger seat bolt 32 N m 3 2 kgf m 23 lb ft 1 1 Panel C 2 Quick fastener screw 1 2 2 2 U2HC7ME0 book Page 14 Monday June 20 2...

Page 146: ...p to a nor mal operating temperature the engine oil temperature should reach 60 C 140 F then let the engine idle for a minimum of ten seconds before turning the engine off TIP If the engine is cold take the vehicle for a short drive or let it idle for approximately ten minutes before checking the engine oil level 4 Remove the engine oil tank filler cap and wipe the dipstick with a clean rag 5 Inse...

Page 147: ...e oil 1 Park the vehicle on a level surface 2 Remove panel C See page 8 10 3 Remove the engine oil tank cover by re moving the bolts 4 Start the engine warm it up for several minutes and then turn it off 5 Place an oil pan or use a trough or funnel beneath the oil tank to collect the used engine oil 1 Engine oil tank filler cap 2 O ring 3 Engine oil dipstick 4 Maximum level mark 5 Tip of the engin...

Page 148: ...r damage and re place it if necessary 8 Remove the oil tank drain bolt and its gasket to drain the engine oil from the oil tank 1 Engine oil tank filler cap 1 Cylinder head cap 1 1 1 Engine oil tank filler cap 2 O ring 3 Cylinder head cap 3 2 1 2 U2HC7ME0 book Page 17 Monday June 20 2016 5 34 PM ...

Page 149: ... mark is stamped on the crankcase near the engine oil drain bolt for easy identifi cation 11 Install the engine oil drain bolt engine oil tank drain bolt and their new gaskets and then tighten the bolts to the specified torques 1 Engine oil tank drain bolt 2 Gasket 2 1 1 Engine oil drain bolt 2 Gasket 3 mark 1 2 3 U2HC7ME0 book Page 18 Monday June 20 2016 5 34 PM ...

Page 150: ...l on any parts af ter the engine and exhaust system have cooled down NOTICE ECB03020 Do not use oils with a diesel specifica tion of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign material en ters the oil tank Tightening torques Engine oil drain bolt 10 N m 1 0 kgf m 7 2 lb ft Engine oil tank drain bolt 16 ...

Page 151: ...least ten mi nutes and then check the oil level and correct it if necessary 18 Install the engine oil tank cover by install ing the bolts 19 Install the panel To change the engine oil and oil filter 1 Park the vehicle on a level surface 2 Loosen the left and right side panels by removing the bolt as shown 3 Remove the rear bottom panel by remov ing the bolts 1 Left side panel 2 Right side panel 3 ...

Page 152: ...nge the en gine oil section for the oil draining procedure 6 Remove the oil filter cartridge with an oil filter wrench Make sure that the O ring is removed together with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may occur 1 Rear bottom panel 2 Bolt 2 1 2 2 1 Center bottom panel 2 Bolt 2 2 2 2 2 1 U2HC7ME0 book Page 21 Monday June 20 2016 5 34 PM ...

Page 153: ...e TIP Make sure that the O ring is properly seated 8 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Oil filter cartridge 2 Oil filter wrench 2 1 1 O ring Tightening torque Oil filter cartridge 17 N m 1 7 kgf m 12 lb ft 1 U2HC7ME0 book Page 22 Monday June 20 2016 5 34 PM ...

Page 154: ... gine oil tank cover and panel C TIP Refer to steps 11 19 of the To change the engine oil section for the oil filling procedure 10 Slide the front portion of the center bot tom panel into place as shown and then hook the left and right sides of the center bottom panel into place 1 Torque wrench 1 1 Center bottom panel 1 U2HC7ME0 book Page 23 Monday June 20 2016 5 34 PM ...

Page 155: ...8 24 8 11 Install the center bottom panel bolts and then tighten them to the specified torque 1 Center bottom panel 1 1 Bolt A 2 Bolt B 3 Bolt C 1 2 3 U2HC7ME0 book Page 24 Monday June 20 2016 5 34 PM ...

Page 156: ... them to the specified torque 1 Bolt A 2 Bolt B 3 Bolt C Tightening torques Bolt A 7 N m 0 7 kgf m 5 1 lb ft Bolt B 7 N m 0 7 kgf m 5 1 lb ft Bolt C 7 N m 0 7 kgf m 5 1 lb ft 1 3 2 3 1 Rear bottom panel 2 Bolt A 3 Bolt B Tightening torques Bolt A 7 N m 0 7 kgf m 5 1 lb ft Bolt B 7 N m 0 7 kgf m 5 1 lb ft 3 1 2 2 U2HC7ME0 book Page 25 Monday June 20 2016 5 34 PM ...

Page 157: ...ransmission If necessary clean the filler cap and surrounding area To check the transmission oil level 1 Park the vehicle on a level surface 2 Remove panel B page 8 10 3 Remove the transmission oil filler cap wipe the dipstick off with a clean rag in sert it back into the transmission case without screwing it in and then remove it again to check the oil level 1 Bolt B Tightening torque Bolt B 7 N ...

Page 158: ... the transmission oil filler cap 7 Install the panel To change the transmission oil 1 Park the vehicle on a level surface 2 Remove panel B page 8 10 3 Place an oil pan under the transmission case to collect the used oil 4 Remove the transmission oil filler cap and then the transmission oil drain bolt and its gasket to drain the oil from the transmission case 1 Transmission oil filler cap 2 O ring ...

Page 159: ...t use oils with a diesel specifica tion of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher In order to prevent clutch slippage do not mix any chemical additives TIP Be sure to wipe up any spilled oil 1 Transmission oil drain bolt 2 Gasket Tightening torque Transmission oil drain bolt 20 N m 2 0 kgf m 14 lb ft 2 1 Recommended oil See ...

Page 160: ...evel and change the final gear oil at the intervals specified in the general maintenance and lubrication chart Checking the final gear oil level 1 Park the vehicle on a level surface 2 Remove the final gear oil filler bolt and its gasket and then check the oil level in the final gear case The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add s...

Page 161: ...he fi nal gear oil drain bolt and their gasket to drain the oil 4 Install the drain bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill with the recommended final gear oil up to the brim of the filler hole NOTICE Be sure no foreign material enters the final gear case ECB00422 Tightening torque Final gear oil filler bolt 23 N m 2 3 kgf m 17 lb ft 1 Final gear oil drai...

Page 162: ...EBU36060 Differential gear oil Check the oil level and change the differential gear oil at the intervals specified in the gener al maintenance and lubrication chart Checking the differential gear oil level 1 Park the vehicle on a level surface 2 Remove the differential gear oil filler bolt and its gasket and then check the oil lev el It should be up to the brim of the filler hole Recommended oil S...

Page 163: ...ed torque Changing the differential gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the differential gear case to collect the used oil 3 Remove the differential gear oil filler bolt the differential gear oil drain bolt and their gasket to drain the oil 1 Differential gear oil filler bolt 2 Gasket 3 Differential gear oil 4 Correct oil level 1 2 3 4 Tightening torque Differen...

Page 164: ...ferential gear oil filler bolt and its gasket and then tighten the bolt to the specified torque 8 Check for oil leakage If oil leakage is found check for the cause EBU35110 Coolant Check the coolant level prior to each time you operate the vehicle and have a Yamaha deal er change the coolant every two years Checking the coolant level 1 Park the vehicle on a level surface 2 Remove the hood See page...

Page 165: ...y are harmful to the engine If water has been used instead of coolant replace it with coolant as soon as possible otherwise the cooling system will not be protected against frost and corro sion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the ef fectiveness of the coolant will be re duced ECB01012 5 Install th...

Page 166: ...ecking the spark plugs The spark plug is an important engine com ponent which should be periodically checked preferably by a Yamaha dealer Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic maintenance chart for the emis sion control system In addition the condition of the spark plugs can reveal the condit...

Page 167: ... Yamaha dealer check the vehicle If a spark plug shows signs of electrode ero sion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thick ness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug t...

Page 168: ...cap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EBU35423 Air filter maintenance This model is equipped with two air filter ele ments a primary foam type air filter and a secondary paper type air filter The primary air filter is easily accessed and should be cleaned and oiled every 300 600 km...

Page 169: ...ibility of unfiltered air entering the engine NOTICE ECB02270 Never operate the engine with the air filter element removed Doing so would allow unfiltered air to enter causing rapid en gine wear and possible engine damage Additionally the fuel injection system would be affected resulting in poor engine performance and possible overheating Clean the primary air filter as follows 1 Remove panel C pa...

Page 170: ... foam air filter 4 Remove the foam air filter element from the air filter frame 1 Air filter case cover 2 Air filter case cover lock 3 Match mark 2 1 3 1 Foam air filter 1 U2HC7ME0 book Page 39 Monday June 20 2016 5 34 PM ...

Page 171: ...Do not twist the foam materi al when squeezing it ECB02970 7 Wash the foam material in warm soapy water to remove remaining solvent then rinse thoroughly with plain warm water 8 Squeeze out the excess water NOTICE Do not twist the foam material when squeezing it ECB02970 9 Allow the foam air filter to dry thoroughly Inspect for wear and tear and replace if damaged or heavily worn 1 Foam air filter...

Page 172: ...ter case cover and lock it into place by turning the air filter case cover lock clockwise TIP Make sure that the match mark on the cover lock is aligned with the close match mark on the air filter case cover 14 Install the panel EBU35130 Cleaning the air filter case check hoses There is a check hose on each side of the air filter case If dust or water collects in a check hose empty the hose and cl...

Page 173: ...topped and the exhaust system is cool before cleaning the spark arrester Do not start the engine while cleaning the ex haust system 1 Remove the tailpipe cover by removing the tailpipe cover bolts 1 Air filter case check hose 1 Air filter case check hose 1 1 1 Tailpipe cover 2 Tailpipe cover bolt 1 2 2 U2HC7ME0 book Page 42 Monday June 20 2016 5 34 PM ...

Page 174: ...r portion of the tailpipe and inside of the tailpipe housing 5 Install the gasket and then insert the tail pipe into the muffler and align the bolt holes 6 Install the tailpipe bolts and tighten them to the specified torque 7 Install the tailpipe cover 1 Tailpipe bolt 1 1 1 Gasket 2 Spark arrester 3 Tailpipe Tightening torque Tailpipe bolt 10 N m 1 0 kgf m 7 2 lb ft 2 1 3 U2HC7ME0 book Page 43 Mon...

Page 175: ...should be performed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or ad justed brakes could lead to a loss in brak ing ability and an accident EBU35150 Checking the front and rear brake pads Check each brake pad for damage and mea sure the lining thickness If a brake pad is damaged or if the lining thickness is less than 1 0 mm 0 04 in have a Yamaha dealer re place the bra...

Page 176: ...oint that the wear indicator groove has al most disappeared have a Yamaha dealer re place the brake pads as a set EBU35160 Checking the brake and clutch fluid levels Before starting off check that the brake and clutch fluids are above the minimum level marks Replenish the brake and clutch fluids if necessary 1 Lining thickness 1 1 Parking brake pad wear indicator groove 1 U2HC7ME0 book Page 45 Mon...

Page 177: ...e or clutch sys tem reducing braking or clutch performance Clean the filler caps before removing Use only DOT 4 brake fluid from a sealed container Use only the specified brake fluid other wise the rubber seals may deteriorate causing leakage Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reac tion 1 Brake fluid reservoir 2 Clutch fl...

Page 178: ...r leakage If the brake or clutch fluid level goes down suddenly have a Yamaha dealer check and repair the vehicle before any fur ther operation EBU35170 Brake and clutch fluid replacement Complete fluid replacement should be done only by trained Yamaha service personnel Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or leaking Replace the...

Page 179: ...vals specified in the periodic mainte nance and lubrication chart There should be no free play in the brake pedal The brakes should operate smoothly and there should be no brake drag If the brakes feel soft or spongy this could indicate air in the brake system Have a Yamaha dealer check the brake system if necessary 1 Clutch pedal 2 No clutch pedal free play 1 2 1 Brake pedal 2 No brake pedal free...

Page 180: ...e parking brake lever free play and adjust it if necessary 1 Shift the transmission into first gear 2 Check the parking brake lever free play The maximum free play is equal to one click of the parking brake lever If neces sary adjust the free play as follows 3 Remove panel B See page 8 10 4 Release the parking brake lever Accelerator pedal free play 10 0 25 0 mm 0 39 0 98 in 1 Accelerator pedal 2 ...

Page 181: ...switch which is activated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the brake light switch in place To make the brake light come on earlier turn the adjusting nut in di rection a To make the brake light come on later turn the adjusting nut in direc...

Page 182: ...ed Cables can also become frayed or kinked Lubricate the cable ends If the cables do not operate smoothly ask a Yamaha dealer to re place them EBU35200 Pedal lubrication The pivoting parts of the brake clutch and accelerator pedals should be lubricated peri odically to prevent rust and ensure smooth operation Recommended lubricant Yamalube LubezAll synthetic lubricant spray with PTFE Recommended l...

Page 183: ...intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the stabilizer bushes if necessary Front Rear EBU35211 Upper and lower arm pivot lubrication left and right Lubricate the upper and lower arm pivots with a grease gun U2HC7ME0 book Page 52 Monday June 20 2016 5 34 PM ...

Page 184: ... knuckle upper and lower pivots with a grease gun EBU35220 Drive shaft universal joint lubrication Lubricate the drive shaft universal joint with a grease gun Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease U2HC7ME0 book Page 53 Monday June 20 2016 5 34 PM ...

Page 185: ...val 1 Loosen the wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame 3 Remove the nuts from the wheel 4 Remove the wheel Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease U2HC7ME0 book Page 54 Monday June 20 2016 5 34 PM ...

Page 186: ...n re placed Tighten the bead lock bolts to the specified torque in a crisscross pattern EBU32620 Tire replacement Always use the same size and type of tires recommended in this owner s manual The tires that came with your Yamaha YXZ1000R 1 Wheel nut 1 1 1 Bead lock 2 Bolt Tightening torque Bead lock bolts 17 N m 1 7 kgf m 12 lb ft 1 2 2 2 2 U2HC7ME0 book Page 55 Monday June 20 2016 5 34 PM ...

Page 187: ...ss of control The tires listed below have been approved by Yamaha Motor Manufacturing Corporation of America for this model EBU33090 Wheel installation 1 Install the wheel and the nuts 2 Lower the vehicle so that the wheel is on the ground 3 Tighten the wheel nuts in a crisscross pattern to the specified torque WARNING EWB03400 Do not reverse the rims on your Yamaha YXZ1000R to widen the track wid...

Page 188: ...lectrolyte In case of accidental contact with battery electrolyte EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention WARNING EWB03420 Batteries may produce explosive gases Ventilate when charging or using in a closed spa...

Page 189: ...fore the positive lead ECB01002 5 Pull the battery out of its compartment To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have dis charged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories 1 Battery holding plate 2 Bolt 1 2 2 1 Positive battery lead red 2 Negative battery le...

Page 190: ...e a month and fully charge it if necessary NOTICE ECB00941 Always keep the battery charged Storing a discharged battery can cause perma nent battery damage To install the battery TIP Be sure the battery is fully charged 1 Place the battery in its compartment 2 Connect the positive battery lead first then the negative battery lead by install ing their bolt NOTICE When installing the battery the mai...

Page 191: ...t reverse the polarity of the jumper cables when connecting to the batteries However if the vehicle must be jump started proceed as follows 1 Turn the key to off 2 Remove panel A See page 8 10 3 Remove the passenger seat cushion See page 4 22 4 Using a charged 12 volt battery connect the positive lead of the jumper cable to the positive terminal of the battery in the YXZ1000R and the other end of ...

Page 192: ...ttery and then disconnect the positive lead of the jumper cable from the charged battery and the battery in the YXZ1000R 8 Install the seat cushion and the panel EBU35252 Fuse replacement The main fuse the fuel injection system fuse the EPS fuse and the fuse box are located under panel A See page 8 10 1 Jumper cable negative lead 1 1 Main fuse 2 EPS fuse 3 Fuse box 4 Fuel injection system fuse 5 F...

Page 193: ...cified amperage WARNING Always use a fuse of the specified amperage Never use any material in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 1 Headlight fuse HEAD 2 Signaling system fuse SIGNAL 3 Four wheel drive motor fuse DIFF 4 Backup fuse BACK UP for clock 5 Ignition fuse IGNITION 6 Radiator fan motor fuse FAN 7 Spare f...

Page 194: ...ck the headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam only the top half of each lamp will illuminate When the headlights are set to high beam both halves of each lamp will illuminate Specified fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A Headlight fuse 15 0 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Signaling system...

Page 195: ...rake light This model is equipped with an LED tail brake light there are no replaceable bulbs If the tail brake light does not come on check the fuses and then have a Yamaha dealer check the vehicle EBU32700 Troubleshooting Although Yamaha vehicles receive an inspec tion before shipment from the factory trouble may occur during operation Any problem in 1 Headlight beam adjusting screw a b 1 1 Head...

Page 196: ...ice your vehicle Use only genuine Yamaha parts on your vehicle Imita tion parts may look like Yamaha parts but they are often inferior Consequently they have a shorter service life and can lead to ex pensive repair bills WARNING EWB03450 When checking the fuel system do not smoke and make sure there are no open flames or sparks in the area including pilot lights from water heaters or furnaces Gaso...

Page 197: ...amaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the ...

Page 198: ...the recommended coolant tap water can be used temporarily provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the coolant reservoir and or radiator Level is OK Level is low check the cooling system for leakage No leakage Leakage Ask a Yamaha dealer to inspect and repair the cooling system Add coolant See TIP Restart...

Page 199: ...akes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electri cal devices Many expensive repair bills have resulted from improper high pressure detergent applications such as...

Page 200: ...or another high quality fuel stabilizer prod uct Follow the instructions on the prod uct label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour one ta blespoon of fresh engine oil into each cyl inder and then re install the spark plugs Remove the spark plug wires and ground them Operate the electric starter to turn the ...

Page 201: ...Remove the battery and charge it Store it in a dry place and recharge it once a month Do not store the battery in an ex cessively warm or cold place less than 0 C 30 F or more than 30 C 90 F Use of fuel stabilizer eliminates the need to drain the fuel system Consult a Yamaha dealer if the fuel system needs to be drained U2HC7ME0 book Page 3 Monday June 20 2016 5 34 PM ...

Page 202: ...n YXZ10YMSH YXZ10YMXH_EUR FRA GBR Uncertainty of measurement 3 0 dB A YXZ10YMSH YXZ10YMXH_EUR FRA GBR Vibration on seat EN1032 ISO5008 Will not exceed 0 5 m s YXZ10YMSH YXZ10YMXH_EUR FRA GBR Uncertainty of measurement 0 0 m s YXZ10YMSH YXZ10YMXH_EUR FRA GBR Vibration on handle EN1032 ISO5008 Will not exceed 2 5 m s YXZ10YMSH YXZ10YMXH_EUR FRA GBR Uncertainty of measurement 0 2 m s YXZ10YMSH YXZ10Y...

Page 203: ...E 80 API GL 4 Hypoid gear oil Quantity 0 47 L 0 50 US qt 0 41 Imp qt Differential gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 18 L 0 19 US qt 0 16 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 31 L 0 33 US qt 0 28 Imp qt Radiator including all routes 3 75 L 3 96 US qt 3 30 Imp qt Air filter Air filter element Wet element Secondary air filter element Oil coat...

Page 204: ...ard 1 speed reverse Operation Right hand operation Reverse gear 37 15 2 467 1st 35 17 2 059 2nd 34 22 1 545 3rd 31 26 1 192 4th 25 26 0 962 5th 25 31 0 806 Chassis Frame type Steel tube frame Caster angle 6 80 Trail 33 7 mm 1 33 in Front tire Type Tubeless Size 27 x 9 00R 14NHS Manufacturer model MAXXIS MU09 Rear tire Type Tubeless Size 27 x 11 00R 14NHS Manufacturer model MAXXIS MU10 Loading Maxi...

Page 205: ...aximum 430 lb maximum Front 110 0 kPa 1 100 kgf cm 16 0 psi Rear 165 0 kPa 1 650 kgf cm 24 0 psi Front wheel Wheel type Cast wheel Rim size 14 x 6 5AT Rear wheel Wheel type Cast wheel Rim size 14 x 8 0AT Front brake Type Hydraulic disc brake Specified brake fluid DOT 4 Rear brake Type Hydraulic disc brake Specified brake fluid DOT 4 Front suspension Type Double wishbone Spring shock absorber type ...

Page 206: ...e warning light LED Parking brake indicator light LED Differential gear lock indicator light LED EPS warning light LED Helmet Seat belt indicator light 14 V 0 85 W 2 Shift timing indicator light LED Fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A EPS fuse 40 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Accessory fuse 10 0 A Back...

Page 207: ...ors that influence the actual level of exposure of work force in clude the characteristics of the work room the other sources of noise etc i e the num ber of machines and other adjacent process es and the length of time for which an operator is exposed to the noise Also the permissible exposure level can vary from country This information however will en able the user of the machine to make a bett...

Page 208: ...ICATION NUMBER MODEL LABEL INFORMATION EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identification number is used to identify your vehicle EBU33331 Model label The model label can be found under the driver seat Record the information on this label in the space provided This information will be needed to order spare parts from your Y...

Page 209: ...11 2 11 1 Model label 1 U2HC7ME0 book Page 2 Monday June 20 2016 5 34 PM ...

Page 210: ...nt Periodic maintenance 8 33 Coolant Pre operation check 5 6 Coolant temperature warning light 4 4 Cup holders 4 28 D Differential gear lock indicator light 4 3 Differential gear oil Periodic maintenance 8 31 Differential gear Pre operation check 5 7 Doors 4 22 Drive mode selecting 6 7 Driver seat position 4 24 Drive shaft universal joint lubrication 8 53 Drivetrain icon 4 3 E Engine break in 6 1 ...

Page 211: ...5 Passenger handhold Pre operation check 5 7 Pedal lubrication 8 51 R Rear knuckle upper and lower pivot lubrication 8 53 Reverse gear lock lever 4 18 Reverse indicator light 4 2 S Safety information 2 1 Seat belt indicator light 4 6 Seat belts 4 25 Seat belts Pre operation check 5 7 Seats 4 22 Shift lever 4 21 Shift lever operation and reverse driving 6 3 Shift lever Pre operation check 5 8 Shift...

Page 212: ...on Pre operation check 5 6 Troubleshooting 8 64 Troubleshooting charts 8 66 U Upper and lower arm pivot lubrication 8 52 V Valve clearance 8 44 Vehicle identification number 11 1 W Wheel installation 8 56 Wheel removal 8 54 U2HC7ME0 book Page 3 Monday June 20 2016 5 34 PM ...

Page 213: ...U2HC7ME0 book Page 4 Monday June 20 2016 5 34 PM ...

Page 214: ...Original instructions PRINTED IN USA 2016 04 0 3 2 CR E U2HC7ME0 book Page 1 Monday June 20 2016 5 34 PM ...

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