Yamaha XVS950CR Owner'S Manual Download Page 57 | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

6-15

6

ageing. Old and aged tires shall be
checked by tire specialists to ascertain
their suitability for further use.

WARNING

EWA10462

The front an

d

rear tires shoul

d

b

e of

the same make an

d

d

esi

g

n, other-

wise the han

d

lin

g

characteristics of

the vehicle may

b

e

d

ifferent, which

coul

d

lea

d

to an acci

d

ent.

After extensive tests, only the tires list-
ed below have been approved for this
model by Yamaha.

EAU21963

Cast wheels

To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.



The wheel rims should be
checked for cracks, bends, warp-
age or other damage before each
ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
replaced.



The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.

EAU33892

A

d

justin

g

the clutch lever free

play

The clutch lever free play should mea-
sure 5.0–10.0 mm (0.20–0.39 in) as
shown. Periodically check the clutch
lever free play and, if necessary, adjust
it as follows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt at the clutch lever in direction (a).
To decrease the clutch lever free play,
turn the adjusting bolt in direction (b).

Front tire:

Size:

100/90B19M/C 57H

Manufacturer/model:

MICHELIN/COMMANDER 2

Rear tire:

Size:

150/80B16M/C 71H

Manufacturer/model:

MICHELIN/COMMANDER 2

1. Clutch lever free play adjusting bolt
2. Clutch lever free play

1

2

(a)

(b)

UB33E0E0.book Page 15 Monday, December 1, 2014 4:49 PM

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Summary of Contents for XVS950CR

Page 1: ...DIC183 XVS950CR OWNER S MANUAL Read this manual carefully before operating this vehicle B33 28199 E0 English E ...

Page 2: ...R Hereby declare that the product Type designation 5SL 00 is in compliance with following norm s or documents R TTE Directive 1999 5 EC EN300 330 2 v1 3 1 2006 01 EN300 330 2 v1 5 1 2010 02 EN60950 1 2006 A11 2009 Two or Three Wheel Motor Vehicles Directive 97 24 EC Chapter 8 EMC 1 2 3 4 Version up the norm of EN60950 to EN60950 1 To change company name version up of the following norm EN300 330 2...

Page 3: ... In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent...

Page 4: ...ntial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING N...

Page 5: ...UAL 2014 by Yamaha Motor Co Ltd 1st edition November 2014 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan UB33E0E0 book Page 2 Monday December 1 2014 4 49 PM ...

Page 6: ...e and lubrication chart 6 4 Removing and installing the panel 6 8 Checking the spark plugs 6 8 Engine oil and oil filter cartridge 6 9 Replacing the air filter element 6 12 Checking the throttle grip free play 6 13 Valve clearance 6 13 Tires 6 13 Cast wheels 6 15 Adjusting the clutch lever free play 6 15 Checking the brake lever free play 6 16 Brake light switches 6 17 Checking the front and rear ...

Page 7: ...cle 6 30 Troubleshooting 6 31 Troubleshooting chart 6 32 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 INDEX 10 1 UB33E0E0 book Page 2 Monday December 1 2014 4 49 PM ...

Page 8: ...ou Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogni...

Page 9: ... main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not ...

Page 10: ...cycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo...

Page 11: ...change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Car...

Page 12: ...nstruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the...

Page 13: ...ock absorber assembly spring preload adjusting ring page 3 16 4 Main fuse page 6 25 5 Fuse box page 6 25 6 ABS motor fuse page 6 25 7 Engine oil drain bolt page 6 9 8 Shift pedal page 3 10 9 Engine oil filter cartridge page 6 9 10 Engine oil filler cap page 6 9 UB33E0E0 book Page 1 Monday December 1 2014 4 49 PM ...

Page 14: ...e 6 29 3 Battery page 6 24 4 Rear brake fluid reservoir page 6 18 5 Air filter element page 6 12 6 Fuel tank cap page 3 12 7 Main switch page 3 2 8 Steering lock page 3 15 9 Brake pedal page 3 10 10 Shock absorber assembly spring preload adjusting ring page 3 16 UB33E0E0 book Page 2 Monday December 1 2014 4 49 PM ...

Page 15: ...lutch lever page 3 9 2 Left handlebar switches page 3 8 3 Multi function meter unit page 3 5 4 Front brake fluid reservoir page 6 18 5 Right handlebar switches page 3 8 6 Brake lever page 3 10 7 Throttle grip page 6 13 UB33E0E0 book Page 3 Monday December 1 2014 4 49 PM ...

Page 16: ...DIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and keep the co...

Page 17: ... is recommended to use a cloth or leather key chain TIP Be sure to use the standard key black bow for regular use of the vehicle To minimize the risk of losing the code re registering key red bow keep it in a safe place and only use it for code re registering EAU38531 ON All electrical circuits are supplied with power the meter lighting taillight li cense plate light and auxiliary light come on an...

Page 18: ...t This indicator light comes on when the transmission is in the neutral position EAU11081 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on EAU11255 Oil level warning light This warning light comes on if the en gine oil level is low The electrical circuit of the warning light can be checked by turning the key to ON The warning light should c...

Page 19: ...tected in the fuel level detection circuit the following cycle will be repeated until the malfunction is corrected The fuel level warning light will flash eight times and then go off for 3 0 seconds If this occurs have a Yamaha dealer check the vehicle EAU46443 Engine trouble warning light This warning light comes on if a prob lem is detected in the electrical circuit monitoring the engine If this...

Page 20: ...r light will start flashing indicating the im mobilizer system is enabled After 24 hours have passed the indicator light will stop flashing however the immobi lizer system is still enabled The electrical circuit of the indicator light can be checked by turning the key to ON The indicator light should come on for a few seconds and then go off If the indicator light does not come on initially when t...

Page 21: ...ter modes TRIP 1 and TRIP 2 and the clock mode in the following order ODO TRIP 1 TRIP 2 clock ODO If the fuel level warning light comes on see page 3 3 the odometer display will automatically change to the fuel re serve tripmeter mode TRIP F and start counting the distance traveled from that point In that case push the SELECT switch to change the dis play between the various tripmeter and odometer...

Page 22: ...cts problems in the immobilizer system circuits If a problem is detected in the immobi lizer system circuits the immobilizer system indicator light will flash and the display will indicate an error code TIP If the display indicates error code 52 this could be caused by transponder interference If this error code appears try the following 1 Use the code re registering key to start the engine TIP Ma...

Page 23: ... EAU12351 Pass switch Press this switch to flash the headlight EAU12401 Dimmer switch Set this switch to for the high beam and to for the low beam EAU12461 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When released the switch returns to the cen 1 Pass switch 2 Dimmer switch 3 Turn signal switch 4 Horn switch 1 2 3 4 1 Start Engin...

Page 24: ...imultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard NOTICE ECA10062 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU55701 SELECT switch This switch is used to perform selec tions in th...

Page 25: ...on this motorcycle EAU12892 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip EAU12944 Brake pedal The brake pedal is located on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Shift pedal 2 Neutral position 1 2 5 4 3 2 N 1 5 4 3 2 N 1 1 Brake lever 1 1 Brake pedal 1 UB...

Page 26: ...he ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing noise can be heard from the hydraulic control unit and if the brake lever or brake...

Page 27: ...re riding Leaking fuel is a fire hazard EAU13222 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or ...

Page 28: ... the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a research octane number of 95 or higher If knocking or pinging occurs use a gasoline of a different brand or premium unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol con...

Page 29: ...the exhaust system WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before doing any maintenance w...

Page 30: ...e key from the lock To unlock the steering 1 Insert the key into the steering lock 2 Turn the key 1 2 turn counter clockwise 3 Remove the key EAU66400 Seat To remove the seat 1 Remove panel A See page 6 8 2 Remove the bolt 3 Lift the front of the seat and pull it forward To install the seat 1 Insert the projections into the seat holders as shown 1 Steering lock 2 Lock L O C K U N L O C K 1 2 1 Unl...

Page 31: ...ly is equipped with a spring preload adjust ing ring It is recommended to have a Yamaha dealer adjust the spring preload How ever if you choose to make this adjust ment yourself obtain the special wrench necessary at a Yamaha dealer NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Adjust the spring preload as follows To increase the spri...

Page 32: ...the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situa tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cann...

Page 33: ...nctions It prevents starting when the transmission is in gear and the sidestand is up but the clutch le ver is not pulled It prevents starting when the transmission is in gear and the clutch lever is pulled but the side stand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off sys...

Page 34: ... 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the side of the start engine stop switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not be ridden unti...

Page 35: ...ected by a Yamaha dealer Before using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather overflow hose for obstructions cracks or damage and check hose connection 3 12 3 14 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil le...

Page 36: ...e and grip housing 6 13 6 20 Control cables Make sure that operation is smooth Lubricate if necessary 6 20 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 13 6 15 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 6 21 Brake and clutch levers Make sure that operation is smooth Lubri...

Page 37: ...TION CHECKS 4 3 4 Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 3 17 ITEM CHECKS PAGE UB33E0E0 book Page 3 Monday December 1 2014 4 49 PM ...

Page 38: ...e auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU67591 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the...

Page 39: ...f the start engine stop switch If the engine fails to start release the start engine stop switch wait a few seconds and then try again Each starting attempt should be as short as possible to preserve the battery Do not crank the en gine more than 10 seconds on any one attempt NOTICE ECA11043 For maximum engine life never ac celerate hard when the engine is cold EAU16673 Shifting Shifting gears let...

Page 40: ...ar Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear TIP When shifting gears in normal operat ing conditions use the recommended shift points EAU16701 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transm...

Page 41: ...he fol lowing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17024 0 1000 km 0 600 mi Avoid prolonged operat...

Page 42: ...d exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire UB33E0E0 book Page 5 Monday December 1 2014 4 49 PM ...

Page 43: ...performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers dr...

Page 44: ...t you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or ex perience required for a particular job have a Yamaha dealer per form it for you Install the owner s tool box with the INSIDE mark facing inward 1 Owner s tool box 2 Owner s tool k...

Page 45: ...equire special tools data and tech nical skills EAU46911 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plugs Check condition Clean and regap Replace 3 Valves Check valve clearance ...

Page 46: ...fluid leakage Replace brake pads Whenever worn to the limit 4 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Brake fluid Replace Every 2 years 7 Wheels Check runout and for damage 8 Tires Check tread depth and for dam age Replac...

Page 47: ...is fasteners Make sure that all nuts bolts and screws are properly tightened 14 Brake lever pivot shaft Lubricate with silicone grease 15 Brake pedal pivot shaft Lubricate with lithium soap based grease 16 Clutch lever pivot shaft Lubricate with lithium soap based grease 17 Shift pedal pivot shaft Lubricate with lithium soap based grease 18 Sidestand Check operation Lubricate with lithium soap bas...

Page 48: ...nd shock ab sorbers for oil leakage 22 Engine oil Change Check oil level and vehicle for oil leakage 23 Engine oil filter car tridge Replace 24 Front and rear brake switches Check operation 25 Moving parts and cables Lubricate 26 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 27 Lights signals and switches Check operation Adjust...

Page 49: ...and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged UB33E0E0 book Page 7 Monday December 1 2014 4 49 PM ...

Page 50: ...preferably by a Yamaha dealer Since heat and depos its will cause any spark plug to slowly erode they should be removed and checked in accordance with the peri odic maintenance and lubrication chart In addition the condition of the spark plugs can reveal the condition of the engine The porcelain insulator around the center electrode of each spark plug should be a medium to light tan the ideal colo...

Page 51: ...re each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3...

Page 52: ...nt 1 Start the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 4 6 if the oil filter cartridge is not being replaced 4 Remove the oil filter cartridge with an oil filter wrench 1 Engine oil filler cap 1...

Page 53: ... after the engine and exhaust sys tem have cooled down NOTICE ECA11621 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the c...

Page 54: ...g the air filter ele ment The air filter element should be re placed at the intervals specified in the periodic maintenance and lubrication chart Replace the air filter element more frequently if you are riding in un usually wet or dusty areas To replace the air filter element 1 Remove the air filter case cover by removing the bolts 2 Pull the air filter element out 3 Insert a new air filter eleme...

Page 55: ...y contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operat...

Page 56: ... and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This model is equipped with tubeless tires and tire air valves Tires age even if they have not...

Page 57: ... the smallest repair to the wheel A de formed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life EAU33892 Adjusting the clutch lever free play The clutch lever free play should mea sure 5 0 10 0 mm 0 20 0 39 in as...

Page 58: ...hten the locknut EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the v...

Page 59: ...ke pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22501 Rear brake pads Check each rear brake pad for damag...

Page 60: ...eak age Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water or dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA17641 Brake fluid may damage paint...

Page 61: ...r they are damaged or leaking Oil seals Replace every two years Brake hoses Replace every four years EAU23041 Drive belt slack The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubri cation chart EAU55772 To check the drive belt slack 1 Place the vehicle on the side stand 2 Note the current position of the drive belt using the marks near...

Page 62: ... damaged cables as soon as possible to prevent unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the...

Page 63: ...edal pivots should be lu bricated if necessary Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease UB33E0E0 book Page 21 Monday December 1 2014 4 49 PM ...

Page 64: ...k or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM1653 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease R...

Page 65: ...s to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23285 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance and lubric...

Page 66: ... sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries ...

Page 67: ...battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery be sure the key is turned to OFF then connect the positive lead before con necting the negative lead ECA16841 4 After installation make sure that the battery leads are properly con nected to the battery t...

Page 68: ...estion to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Ignition fuse 2 ABS control unit fuse 3 Signaling system fuse 4 Parking lighting fuse 5 Backup fuse for clock and immobilizer sys tem 6 Headlight fuse 7 Spare fuse 8 Fuel injection system fuse 9 ABS solenoid fuse 2 1 4 5 6 7 7 8 9 3 1 Starter relay cover 2 ABS motor fuse ...

Page 69: ...ght bulb using a cloth moistened with al cohol or thinner 1 Remove the headlight unit by re moving the screws 2 Disconnect the headlight coupler and then remove the headlight bulb cover 3 Unhook the headlight bulb holder and then remove the burnt out bulb 4 Place a new headlight bulb into position and then secure it with the bulb holder 5 Install the bulb cover and then connect the coupler TIP Whe...

Page 70: ... re place it as follows 1 Remove the headlight unit See page 6 27 2 Remove the auxiliary light bulb socket together with the bulb by pulling it out 3 Remove the burnt out bulb by pulling it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing it in 6 Install the headlight unit 1 TOP mark 1 1 Auxiliary light bulb socket 1 1 Auxiliary light bulb 1 UB33E0E0 b...

Page 71: ...he turn signal light lens by removing the screws 2 Remove the burnt out bulb by pushing it in and turning it coun terclockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break ECA10682 1 Screw 2 Turn signal light lens 2 1 1 Turn signal light bulb 1...

Page 72: ...ore starting any maintenance A strong wooden box can be placed un der the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcy cle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack under the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wh...

Page 73: ...quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and m...

Page 74: ...eck the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The engine does not start Check the ignition T...

Page 75: ...ler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets the drive belt and wheel axles Always rins...

Page 76: ... dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during wi...

Page 77: ... wipe off any excess Never apply oil or wax to the drive belt Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on ...

Page 78: ...he engine over EWA10952 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively tur...

Page 79: ...e replacement 3 70 L 3 91 US qt 3 26 Imp qt With oil filter cartridge replacement 4 00 L 4 23 US qt 3 52 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Regular unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 12 L 3 2 US gal 2 6 Imp gal Fuel reserve amount 2 8 L 0 74 US gal 0 62 Imp gal Fuel injection Throttle body ID mark 1TP1 01 Spark plug s Manufa...

Page 80: ...el type Cast wheel Rim size 19M C x MT2 50 Rear wheel Wheel type Cast wheel Rim size 16M C x MT3 50 Front brake Type Single disc brake Operation Right hand operation Specified brake fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Specified brake fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 120 mm 4 7 i...

Page 81: ...ignal indicator light LED Fuel level warning light LED Engine trouble warning light LED ABS warning light LED Immobilizer system indicator light LED Fuses Main fuse 40 0 A Headlight fuse 20 0 A Signaling system fuse 7 5 A Ignition fuse 15 0 A Parking lighting fuse 15 0 A Fuel injection system fuse 10 0 A ABS control unit fuse 7 5 A ABS motor fuse 30 0 A ABS solenoid fuse 15 0 A Backup fuse 7 5 A U...

Page 82: ...L NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine serial numb...

Page 83: ... is affixed to the frame under the seat See page 3 15 Re cord the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer UB33E0E0 book Page 2 Monday December 1 2014 4 49 PM ...

Page 84: ...dentification numbers 9 1 Ignition circuit cut off system 3 18 Immobilizer system 3 1 Immobilizer system indicator light 3 5 Indicator lights and warning lights 3 3 L License plate light 6 30 M Main switch 3 2 Maintenance and lubrication periodic 6 4 Maintenance emission control system 6 3 Matte color caution 7 1 Model label 9 1 Multi function meter unit 3 5 N Neutral indicator light 3 3 O Oil lev...

Page 85: ...INDEX 10 2 10 V Valve clearance 6 13 Vehicle identification number 9 1 W Wheel bearings checking 6 24 Wheels 6 15 UB33E0E0 book Page 2 Monday December 1 2014 4 49 PM ...

Page 86: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 87: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 88: ...PRINTED IN JAPAN 2014 12 0 3 1 CR E DIC183 PRINTED ON RECYCLED PAPER Original instructions ...

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