Yamaha XVC1100P Owner'S Manual Download | Manualshive

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-20

6

1. Loosen the locknut at the brake

lever.

2. To increase the brake lever free

play, turn the adjusting bolt in di-
rection

a

. To decrease the brake

lever free play, turn the adjusting
bolt in direction

b

.

3. Tighten the locknut.

EW000099

WARNING

_

●

After adjusting the brake lever
free play, check the free play
and make sure that the brake is
working properly.

●

A soft or spongy feeling in the
brake lever can indicate the
presence of air in the hydraulic
system. If there is air in the hy-
draulic system, have a Yamaha
dealer bleed the system before
operating the motorcycle. Air in
the hydraulic system will dimin-
ish the braking performance,
which may result in loss of con-
trol and an accident.

_

1. Locknut
2. Brake lever free play adjusting bolt

U5PB11.book Page 20 Thursday, June 14, 2001 8:59 AM

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Summary of Contents for XVC1100P

Page 1: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD 5PB 28199 11 LIT 11626 15 16 XVS1100P C XVS1100AP C OWNER S MANUAL PRINTED IN JAPAN 2001 5 3 4 1 CR E...

Page 2: ...EAU03438...

Page 3: ...motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with t...

Page 4: ...e taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer NOTE _ This manual should be considered a permanent part of this motorcycle and shou...

Page 5: ...T TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS...

Page 6: ...UAL 2001 by Yamaha Motor Corporation U S A 1st edition April 2001 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly p...

Page 7: ...ND CONTROL FUNCTIONS 3 4 PRE OPERATION CHECKS 4 5 OPERATION AND IMPORTANT RIDING POINTS 5 6 PERIODIC MAINTENANCE AND MINOR REPAIR 6 7 MOTORCYCLE CARE AND STORAGE 7 8 SPECIFICATIONS 8 9 CONSUMER INFORM...

Page 8: ...NFORMATION 1 Safe riding 1 1 Protective apparel 1 3 Modifications 1 3 Loading and accessories 1 3 Gasoline and exhaust gas 1 5 Location of important labels 1 7 U5PB11 book Page 1 Thursday June 14 2001...

Page 9: ...MECHANICAL CONDITIONS Safe riding 1 Always make pre operation checks Careful checks may help prevent an accident 2 This motorcycle is designed to carry the operator and a passenger 3 The failure of mo...

Page 10: ...undercornering insuf ficient lean angle for the speed a Always obey the speed limit and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lan...

Page 11: ...n They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 Passengers should also observe the precautions mentioned above Modifications Modifica...

Page 12: ...cluding such cargo as sleeping bags duffel bags or tents can create unstable handling or slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this m...

Page 13: ...y therefore such accessories are not recommended 2 Use caution when adding electrical accessories If electrical accessories exceed the capacity of the motorcycle s electrical system an electric failur...

Page 14: ...ould catch fire 4 When transporting the motorcycle in another vehicle make sure that it is kept upright and that the fuel cock is turned to ON or RES for vacuum type OFF for manual type If it should l...

Page 15: ...SAFETY INFORMATION 1 1 7 EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle U5PB11 book Page 7 Thursday June 14 2001 8 59 AM...

Page 16: ...SAFETY INFORMATION 1 1 8 1 1 2 3 4 XVS1100 XVS1100A U5PB11 book Page 8 Thursday June 14 2001 8 59 AM...

Page 17: ...DESCRIPTION 2 Left view XVS1100 2 1 Right view XVS1100 2 2 Left view XVS1100A 2 3 Right view XVS1100A 2 4 Controls and instruments XVS1100 XVS1100A 2 5 U5PB11 book Page 1 Thursday June 14 2001 8 59 AM...

Page 18: ...cock page 3 9 3 Shock absorber assembly spring preload adjusting ring page 3 17 4 Helmet holder page 3 13 5 Storage compartment page 3 14 6 Owner s tool kit page 6 1 7 Fuse box page 6 29 8 Engine oil...

Page 19: ...S1100 9 Engine oil filter element page 6 10 10 Battery page 6 28 11 Main fuse page 6 30 12 Main switch steering lock page 3 1 13 Air filter element page 6 13 14 Brake pedal page 3 6 U5PB11 book Page 2...

Page 20: ...page 3 9 3 Shock absorber assembly spring preload adjusting ring page 3 17 4 Helmet holder page 3 13 5 Storage compartment page 3 14 6 Owner s tool kit page 6 1 7 Fuse box page 6 29 8 Engine oil level...

Page 21: ...S1100A 9 Engine oil filter element page 6 10 10 Battery page 6 28 11 Main fuse page 6 30 12 Main switch steering lock page 3 1 13 Air filter element page 6 13 14 Brake pedal page 3 6 U5PB11 book Page...

Page 22: ...lever page 3 4 2 Left handlebar switches page 3 3 3 Starter choke lever page 3 10 4 Speedometer unit page 3 3 5 Fuel tank cap page 3 7 6 Right handlebar switches page 3 4 7 Throttle grip page 6 15 8 B...

Page 23: ...5 Shift pedal XVS1100A 3 5 Brake lever 3 5 Brake pedal 3 6 Fuel tank cap 3 7 Fuel 3 7 Fuel cock 3 9 Starter choke lever 3 10 Seats XVS1100 3 11 Seats XVS1100A 3 12 Helmet holder 3 13 Storage compartm...

Page 24: ...AU00040 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po siti...

Page 25: ...osition EAU00057 Turn signal indicator light This indicator light flashes when the turn signal switch is pushed to the left or right EAU03192 Engine trouble warning light This warning light comes on o...

Page 26: ...ast one second The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel This information will enable you to plan future fuel stops NOTE _ This motorcycle is not...

Page 27: ...AU03890 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the motorcycle over turns or when the throttle cabl...

Page 28: ...dal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle NOTE _ Us...

Page 29: ...S 3 6 3 EAU00162 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Brake pedal XVS1100 1 Brake pedal XVS1100A U5PB11 book Page...

Page 30: ...ock cover NOTE _ The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked _ EW000024 WARNING _ Make sur...

Page 31: ...arch octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance c...

Page 32: ...his position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding RES This indicates reserve With the fuel cock lever in this position the fuel r...

Page 33: ...turn on the starter choke Move the lever in direction b to turn off the starter choke ECA00038 CAUTION _ Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from exc...

Page 34: ...he projection on the front of the passenger seat into the seat holder as shown place the seat in the original position and then install the nut Rider seat To remove the rider seat 1 Remove the passeng...

Page 35: ...hat the seats are properly secured before riding _ EAU03202 Seats XVS1100A Passenger seat To remove the passenger seat Remove the bolt and then pull the pas senger seat up To install the passenger sea...

Page 36: ...er seat NOTE _ Make sure that the seats are properly secured before riding _ EAU00260 Helmet holder To open the helmet holder insert the key into the lock and then turn the key as shown To lock the he...

Page 37: ...le To open the storage compartment 1 Slide the lock cover open insert the key into the lock and then turn it clockwise 2 Pull the storage compartment cov er out as shown 1 Storage compartment cover 2...

Page 38: ...s equipped with a spring preload adjusting ring EC000015 CAUTION _ Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings _ Adjust the spring preload as follows 1 Remove t...

Page 39: ...l the ignitor unit panel out to the right 4 Remove the mudguard by remov ing each quick fastener 1 Ignitor unit panel 1 Quick fastener 3 2 Mudguard XVS1100 1 Quick fastener 2 2 Mudguard XVS1100A U5PB1...

Page 40: ...in the owner s tool kit to make the adjustment _ CI 10E 6 Install the mudguard and ignitor unit panel by installing the quick fasteners NOTE _ To install a quick fastener push the pin back so that it...

Page 41: ...improper handling Do not tamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive gas pr...

Page 42: ...filling the responsibility of raising the side stand before starting off Therefore check this system regularly as de scribed below and have a Yamaha dealer repair it if it does not function properly _...

Page 43: ...e clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push t...

Page 44: ...PRE OPERATION CHECKS 4 Pre operation check list 4 1 U5PB11 book Page 1 Thursday June 14 2001 8 59 AM...

Page 45: ...eck oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 10 Final gear oil Check vehicle for oil leakage 6 12 6 13 Front brake Check operation If sof...

Page 46: ...24 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 15 6 17 Brake and shift pedals Make sure that operation is smooth Lubricate pedal p...

Page 47: ...PERATION AND IMPORTANT RIDING POINTS 5 Starting and warming up a cold engine 5 1 Starting a warm engine 5 3 Shifting 5 3 Engine break in 5 5 Parking 5 6 U5PB11 book Page 1 Thursday June 14 2001 8 59 A...

Page 48: ...a tor resulting in a possible loss of control _ EAU00376 CAUTION _ Make sure not to store personal items near the air cleaner in take otherwise air intake will be blocked and performance will suffer M...

Page 49: ...n gine more than 10 seconds on any one attempt _ ECA00103 CAUTION _ The oil level warning light should come on when the key is turned to ON and then go off after two to three seconds If the oil level...

Page 50: ...F require about 7 seconds of starter choke use and temperatures below 10 C 50 F re quire about 35 seconds with the starter choke turned on then about 2 5 min utes with the starter choke in the half wa...

Page 51: ...te 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clu...

Page 52: ...leration are shown in the table below CF 04E EAU01128 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1 600 km 1 000 mi For this reason...

Page 53: ...can now be operated normally EC000049 CAUTION _ If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle _ EAU00457 Parking When parking...

Page 54: ...play 6 19 Adjusting the brake pedal position 6 21 Adjusting the rear brake light switch 6 21 Checking the front and rear brake pads 6 22 Checking the brake fluid level 6 23 Changing the brake fluid 6...

Page 55: ...ALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE I...

Page 56: ...particular job have a Yamaha dealer perform it for you _ EW000062 WARNING _ Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for u...

Page 57: ...tion Adjust gap and clean Replace at 8 000 mi 13 000 km or 12 months and thereafter every 8 000 mi 13 000 km or 12 months Replace Replace 3 Crankcase ventilation system Check ventilation hose for crac...

Page 58: ...eakage Correct accordingly Replace pads if necessary 5 Clutch Check operation Adjust or replace cable 6 Final gear oil Check oil level and leakage Replace at initial 600 mi 1 000 km or 1 month and the...

Page 59: ...Repack 14 Wheel bearings Check bearings for looseness and damage Replace if necessary 15 Wheels Check balance runout spoke tightness and for damage Tighten spokes and rebalance or replace if necessary...

Page 60: ...rs always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and cha...

Page 61: ...nance jobs described in this chapter Refer to this section each time the pan el needs to be removed and installed EAU00491 Panel A To remove the panel Remove the bolt and then pull the pan el off as s...

Page 62: ...g as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to ligh...

Page 63: ...of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible _ 4 Install the spark plug cap 5 Place the spark plug co...

Page 64: ...inutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom left side of the crank case NOTE _ The engine oil sh...

Page 65: ...CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase _ 6 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking imme...

Page 66: ...ked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart EW000066 WARNING _ Make sure that no foreign mate rial enters the final gear case Make s...

Page 67: ...ls rated GL5 or GL6 may also be used _ 5 Install and tighten the oil filler bolt 6 Check the final gear case for oil leakage If oil is leaking check for the cause EAU03195 Cleaning the air filter elem...

Page 68: ...ase The engine should never be op erated without the air filter ele ment installed otherwise the pistons and or cylinders may become excessively worn _ 5 Install the air filter case cover by installin...

Page 69: ...ls specified in the periodic maintenance and lubrication chart EAU03360 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the spe...

Page 70: ...ent or even injury _ Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or...

Page 71: ...seness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The...

Page 72: ...he orig inal design Genuine Yamaha Parts and Accessories are designed and tested to be compatible with your motorcycle Please consider Genu ine Yamaha Parts and Accessories before making a purchase Us...

Page 73: ...r free play turn the adjusting bolt in direction b 3 Tighten the locknut NOTE _ If the specified free play cannot be ob tained as described above or if the clutch does not operate correctly have a Yam...

Page 74: ...r free play check the free play and make sure that the brake is working properly A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in...

Page 75: ...m will diminish the braking performance which may result in loss of control and an accident _ EAU00713 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brak...

Page 76: ...d with a wear indicator groove which allows you to check the brake pad wear without having to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has wor...

Page 77: ...rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking pe...

Page 78: ...hould be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it EW000111 WA...

Page 79: ...hould be lu bricated if necessary EAU03165 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact s...

Page 80: ...no danger of it falling over _ Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the motorcycle on a level surface and hold it in an upright position...

Page 81: ...support the motorcycle so that there is no danger of it falling over _ 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamah...

Page 82: ...of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigaret...

Page 83: ...attery If you do not have ac cess to a sealed type MF bat tery charger have a Yamaha dealer charge your battery _ EAU04210 Replacing the fuses The main fuse is located under the igni tor unit panel Th...

Page 84: ...nd then install a new fuse of the specified amperage EC000103 CAUTION _ Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and p...

Page 85: ...headlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws 2 Disconnect the headlight coupler and then remove the bulb cover 3 Unhook the head...

Page 86: ...bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner _ 5 Install the headlight bulb cover and the...

Page 87: ...fective bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws EC0...

Page 88: ...sing a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU01008 Troubles...

Page 89: ...gnition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Ya...

Page 90: ...MOTORCYCLE CARE AND STORAGE 7 Care 7 1 Storage 7 4 U5PB11 book Page 1 Thursday June 14 2001 8 59 AM...

Page 91: ...ll as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush...

Page 92: ...eld is scratched use a quali ty plastic polishing compound after washing _ After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean wa...

Page 93: ...surfaces 7 Let the motorcycle dry completely before storing or covering it EWA00031 WARNING _ Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake...

Page 94: ...to the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 5 Perform the following steps to pro tect the cylind...

Page 95: ...one spot 8 Cover the muffler outlets with plas tic bags to prevent moisture from entering them 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not...

Page 96: ...SPECIFICATIONS 8 Specifications 8 1 U5PB11 book Page 1 Thursday June 14 2001 8 59 AM...

Page 97: ...645 mm 64 8 in Ground clearance 145 mm 5 7 in Minimum turning radius 3 300 mm 129 9 in Basic weight with oil and full fuel tank XVS1100 275 kg 606 lb XVS1100A 288 kg 635 lb Engine Engine type Air coo...

Page 98: ...that do not contain anti friction modifiers Passenger car motor oils often labeled ENERGY CONSERVING II contain anti friction additives which will cause clutch and or starter clutch slippage result in...

Page 99: ...225 kPa 2 25 kgf cm2 33 psi Rear 250 kPa 2 50 kgf cm2 36 psi Total weight of rider passenger cargo and accessories XVS1100A Front Type Tube tire Size 130 90 16 M C 67S Manufacturer model Dunlop D404F...

Page 100: ...ake Operation Right foot Fluid DOT 4 Suspension Front Telescopic fork Rear Swingarm link suspension Spring shock absorber Front Coil spring oil damper Rear Coil spring gas oil damper Wheel travel Fron...

Page 101: ...4 V 1 4 W 2 Oil level warning light 12 V 1 7 W 1 Neutral indicator light 12 V 1 7 W 1 Turn signal indicator light 12 V 1 7 W 1 Engine trouble warning light 12 V 1 7 W 1 High beam indicator light 12 V...

Page 102: ...umber 9 1 Vehicle identification number 9 1 Model label 9 2 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 7 YAMAHA...

Page 103: ...EAU01041 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU01043 Vehicle...

Page 104: ...er seat See page 3 11 XVS1100 or 3 13 XVS1100A for rid er seat removal and installation proce dures Record the information on this label in the space provided This infor mation will be needed when ord...

Page 105: ...stigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your deal...

Page 106: ...for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or r...

Page 107: ...printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work CL 04E Maintenance interval Date of service Mileage Servicing dealer name and address Remark...

Page 108: ...or 42 months 32 000 mi 49 000 km or 48 months 36 000 mi 55 000 km or 54 months 40 000 mi 61 000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U...

Page 109: ...CONSUMER INFORMATION 9 7 9 EAU02918 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY U5PB11 book Page 7 Thursday June 14 2001 8 59 AM...

Page 110: ...CONSUMER INFORMATION 9 8 9 U5PB11 book Page 8 Thursday June 14 2001 8 59 AM...

Page 111: ...CONSUMER INFORMATION 9 9 9 EAU01063 YAMAHA EXTENDED SERVICE Y E S U5PB11 book Page 9 Thursday June 14 2001 8 59 AM...

Page 112: ...CONSUMER INFORMATION 9 10 9 U5PB11 book Page 10 Thursday June 14 2001 8 59 AM...

Page 113: ...13 High beam indicator light 3 2 Horn switch 3 3 I Identification numbers 9 1 Ignition circuit cut off system 3 19 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location 1...

Page 114: ...6 15 Throttle grip and cable checking and lubricating 6 24 Tires 6 15 Tool kit 6 1 Troubleshooting 6 34 Troubleshooting chart 6 35 Turn signal indicator light 3 2 Turn signal light or tail brake light...

Page 115: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD 5PB 28199 11 LIT 11626 15 16 XVS1100P C XVS1100AP C OWNER S MANUAL PRINTED IN JAPAN 2001 5 3 4 1 CR E...

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